CN106975812A - A kind of gear lifting copper bar bus line joint tinning device - Google Patents
A kind of gear lifting copper bar bus line joint tinning device Download PDFInfo
- Publication number
- CN106975812A CN106975812A CN201710087654.6A CN201710087654A CN106975812A CN 106975812 A CN106975812 A CN 106975812A CN 201710087654 A CN201710087654 A CN 201710087654A CN 106975812 A CN106975812 A CN 106975812A
- Authority
- CN
- China
- Prior art keywords
- copper bar
- fixed
- wiper member
- plate
- lifting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 171
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 171
- 239000010949 copper Substances 0.000 title claims abstract description 171
- 241001604129 Polydactylus Species 0.000 title claims abstract description 23
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 85
- 230000007246 mechanism Effects 0.000 claims abstract description 69
- 230000001105 regulatory effect Effects 0.000 claims abstract description 17
- 238000002844 melting Methods 0.000 claims abstract description 16
- 230000008018 melting Effects 0.000 claims abstract description 16
- 230000003028 elevating effect Effects 0.000 claims abstract description 12
- 230000001360 synchronised effect Effects 0.000 claims description 7
- 230000033228 biological regulation Effects 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 16
- 230000000694 effects Effects 0.000 abstract description 15
- 230000008569 process Effects 0.000 abstract description 12
- 230000009286 beneficial effect Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000000758 substrate Substances 0.000 description 12
- 230000005540 biological transmission Effects 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 238000007796 conventional method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000002787 reinforcement Effects 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 229910000906 Bronze Inorganic materials 0.000 description 3
- 239000004411 aluminium Substances 0.000 description 3
- 239000010974 bronze Substances 0.000 description 3
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 3
- 239000006071 cream Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 238000005485 electric heating Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 230000009466 transformation Effects 0.000 description 3
- 235000021168 barbecue Nutrition 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000005246 galvanizing Methods 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 206010020843 Hyperthermia Diseases 0.000 description 1
- 241001494479 Pecora Species 0.000 description 1
- 206010053615 Thermal burn Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 230000036031 hyperthermia Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
Abstract
The present invention relates to electric process equipment field, a kind of gear lifting copper bar bus line joint tinning device, including base, tin melting machine structure, gear type copper bar elevating mechanism, copper bar fixed mechanism and copper bar Wiping mechanism are disclosed;Gear type copper bar elevating mechanism includes main load-bearing pillar, lift main backstop and gear type lifting regulating mechanism;Main load-bearing pillar is erected on base, and gear type lifting regulating mechanism is installed on main load-bearing pillar, and main load-bearing pillar is provided with neck, and lift main backstop is fixed in neck vertically;Copper bar fixed mechanism is fixed on lift main backstop;Tin melting machine structure is on base;Copper bar Wiping mechanism includes wiper member, wiper member support frame, back-moving spring and the wiper member location-plate that pedal drive disk assembly and two sets of mirror images are set.Apparatus of the present invention can be realized semi-automatically to be carried out warding off tin operation to copper bar bus line joint, and operating efficiency is high, wards off that tin effect is good, and security is good, and low manufacture cost, beneficial to popularization.
Description
Technical field
Tin dress is warded off the present invention relates to electric process equipment field, more particularly to a kind of gear lifting copper bar bus line joint
Put.
Background technology
In the overhaul of the equipments, transformation, installation process of power transformation specialty, it is often necessary to carry out conducting copper joint making.
In the work, there is together very crucial process to need to complete:Copper bar joint wards off tin.The meaning for warding off tin is:Copper bar joint wards off tin
It can effectively prevent copper busbar from overlapping oxidation and the galvanic corrosion on surface afterwards, it is to avoid contact resistance increases.Taken on copper busbar joint
The requirement connect, in National Standard of the People's Republic of China《Electric device installing engineering bus device is constructed and acceptance specification》(State
Mark GB/ 50149-2010)In have a clear stipulaties, the 3.1.8 articles regulation of national standard GB/ 50149-2010:
1. the faying surface through silver-plated process can be directly connected to;2. bronze medal and copper:Outdoor, high temperature and the moist or gas that is corrosive to bus
The interior of body, it is necessary to ward off tin, can be directly connected in dry interior;3. the faying surface of aluminium and aluminium can be directly connected to;4. steel and steel
Faying surface must not be directly connected to, should ward off tin or it is zinc-plated after connect;5. bronze medal and aluminium:In dry interior, copper conductor should ward off tin, room
Outer or relative air humidity is close to 100% interior, and through using copper to aluminum adapter bar, copper end should ward off tin;6. bronze medal faying surface should ward off tin,
Steel faying surface should use galvanizing;7. steel faying surface should use galvanizing;8. the fixed face of metal-enclosed bus bolt should be plated
Silver.
In hydroelectric generation enterprise, ambient humidity is higher.The in the 3.1.8 articles of national standard GB/ 50149-2010 regulation
2nd, the 5th and the 6th article, the electrical connection copper bar joint of hydroelectric generation enterprise must ward off tin.
At present in the prior art, unspecial copper bar joint tinning device makees owner to the tin of warding off of copper bar joint
To pass through pure artificial operation:By electric welder, by the block tin in tin pot, uniformly barbecue is to melting, by copper bar joint manually is spread into weldering
In tin cream insertion high temperature tin liquor, the personnel for holding copper bar are taken to take out copper bar after the several seconds, another hand-held cleaning wiping cloth of personnel is rapid to warding off
Tin face is wiped, and must will be warded off tin face as far as possible as early as possible and be wiped to smooth, special messenger's monitoring must be had by entirely warding off tin process.This work is extremely
It is few to be completed by four people:Electric welder, hold copper bar personnel, wipe joint personnel and full-time guardian.Conventional method has following two
The problem of individual aspect:
1)Timeliness problem
1. ward off tin face treatment effect unstable, often to repeat to ward off tin or make leveling processing, inefficiency with fitter process(With complete
Into exemplified by one group of three copper bar joint, 35 minutes~50 minutes are about needed;2. personnel are superfluous more(The people of operating personnel three, sole duty monitoring
One people), can cause to be short of hands.
2)Safety problem
The tin fine grinding of high temperature, which is splashed, when 1. operating easily scalds human body;2. oxy arc melts tin formation localized hyperthermia, naked light high-temperature mobile
Easy human body of burning.The safety problem that tin face is warded off with conventional process is protruded.
Therefore, need badly and develop a kind of device for efficiently and safely to copper bar bus line joint ward off tin.
The content of the invention
In order to solve the above-mentioned technical problem, the invention provides a kind of gear lifting copper bar bus line joint tinning device.
The tinning device of the present invention can be realized semi-automatically to be carried out warding off tin operation to copper bar bus line joint, and operating efficiency is high, wards off tin effect
Really good, security is good, and low manufacture cost, beneficial to popularization.
The present invention concrete technical scheme be:A kind of gear lifting copper bar bus line joint tinning device, including it is base, molten
Tin mechanism, gear type copper bar elevating mechanism, copper bar fixed mechanism and copper bar Wiping mechanism.
The gear type copper bar elevating mechanism includes main load-bearing pillar, lift main backstop and gear type lift adjustment machine
Structure;The main load-bearing pillar is erected on the base, and the gear type lifting regulating mechanism is installed on main load-bearing pillar, main load-bearing
Post is provided with neck, and the lift main backstop is fixed in the neck vertically, and lift main backstop is towards main load-bearing
The side of post is provided with the rack engaged with gear type lifting regulating mechanism middle gear, and lift main backstop passes through gear type liter
Vertical lifting is realized in the rotation regulation of drop governor motion.
The copper bar fixed mechanism is fixed on the side of lift main backstop dorsad main load-bearing pillar, and copper bar fixed mechanism is used
In the copper bar of fixed tin to be warded off.
Lower section of the tin melting machine structure on base and after copper bar fixation.
The copper bar Wiping mechanism includes wiper member, the wiper member that pedal drive disk assembly and two sets of mirror images are set
Support frame, back-moving spring and wiper member location-plate;The pedal drive disk assembly is installed on base bottom, the wiper member
Support frame, which is erect, wears base, and bottom and the pedal drive disk assembly of wiper member support frame are connected, the wiper member
It is installed on wiper member support frame, the wiper member location-plate is erected on base, the back-moving spring connects cleaning part
Part support frame and wiper member location-plate or the forward surface of base;When warding off tin state, wiper member support frame is rested against in cleaning part
The top of part location-plate, two wiper members are realized to copper bar and clamped.
In the inventive solutions, the effect of tin melting machine structure is storage and fusing tin.Copper bar fixed mechanism is used for solid
Surely the copper bar of tin to be warded off.Gear type copper bar elevating mechanism is used for the lifting for controlling copper bar.The effect of copper bar Wiping mechanism is to ward off
Copper bar excess surface material is wiped after tin.
The principle of wherein gear type copper bar elevating mechanism is to utilize tooth on main load-bearing pillar gear and lift main backstop
The engagement of bar, pinion rotation band upper rack moves up and down, so that the lifting of lift main backstop is realized, final control copper bar
Lifting.
The principle of wherein copper bar Wiping mechanism is, by the transmission of pedal drive disk assembly, controls wiper member support frame
Deflect.When stepping on pedal, after a series of transmissions, two outside LRO Lateral Runouts of wiper member support frame, back-moving spring
It is stretched, two sets of wiper members are separated;When replying pedal, after a series of transmissions, two wiper member support frames are inside again
LRO Lateral Runout, back-moving spring is resetted, and two sets of wiper members are drawn close, and now wiper member support frame is rested against in wiper member location-plate
On.
The whole operation flow of tinning device of the present invention is:Copper bar → copper bar is installed and smears tin cream → copper bar insertion tin melting machine
Structure → high temperature wards off tin → lifting and wiping copper bar → and unloads copper bar → fixation standby.
Though above-mentioned seven steps are all linked with one another, seemingly complicated, the operation of tester is very light, very safe, entirely
Flow action is accomplished without any letup.In the state of electric tin stove high temperature is constant, a flow completed the time used less than two minutes, effect
Rate is high.
Compared with Traditional Man wards off tin, 1 people operation is only needed, just can realize that the installation of copper bar is fixed, lift, and ward off
Tin, wiping operation, it is more laborsaving and more efficient, ward off tin effect more preferably, security is higher.
One of preferably, the gear type lifting regulating mechanism include lifting wheel disc, wheel disc coaxial pinion and
Lift wheel disc handle;The lifting wheel disc and wheel disc coaxial pinion are coaxially installed on main load-bearing pillar and lift wheel disc and wheel disc
Coaxial pinion coaxial synchronous is rotated, and wheel disc coaxial pinion is engaged with the rack, and the lifting wheel disc handle is fixed on liter
Drop on wheel disc.
Using above-mentioned wheel disc gear up-down mode, advantage is rapid operation, it is easy to controlled, and operation is accurate easy, lifting row
Journey is not limited by operating space.
Preferably two, the gear type lifting regulating mechanism includes the coaxial small tooth of lifting wind, wind
Wheel and wind handle;The lifting wind and wind coaxial pinion are coaxially installed on main load-bearing pillar and lifted hand
Handle and the rotation of wind coaxial pinion coaxial synchronous, wind coaxial pinion are engaged with the rack, the wind handle
Hand is fixed on lifting wind.
Using above-mentioned wind gear up-down mode, compared to wheel disc gear up-down mode, wheel disc is because of operational torque to be ensured
Radius 4-6:1 preferred proportion, space-consuming is crossed significantly, is made troubles to operation.And wind gear up-down mode is being kept
On the basis of wheel disc gear up-down mode advantage, enough operating spaces are reserved to operating personnel, deficiency is compensate for.
It is used as further preferred, the radius of the lifting wheel disc or the length and wheel disc coaxial pinion for lifting wind
The ratio of the radius of radius or wind coaxial pinion is 4-6:1.
Under above-mentioned proportion of torque, operating personnel just can realize the fast lifting of copper bar with less power, more laborsaving.
One of preferably, the copper bar fixed mechanism include height adjustable fixed plate motherboard, it is upper mounted plate, lower solid
Fixed board and fastening bolt;The height adjustable fixed plate motherboard is fixed on the top of lift main backstop, and height adjustable is fixed
Plate motherboard is provided with the mounting hole of different height, and fixed plate and bottom plate are individually fixed on the mounting hole, on
The copper bar fixing groove for being used to accommodate copper bar of upper and lower opening is respectively equipped with fixed plate and bottom plate, the fastening bolt is located at
In the copper bar fixing groove.
During using above-mentioned copper bar fixed form, preferably, the main load-bearing pillar is provided with positioning element, the location division
Part includes resetting spring, positioning pin rod, pin rod rotary shaft and pin rod handle;The positioning pin rod by the pin rod rotary shaft with
Main load-bearing pillar is pivotally connected so that positioning pin rod realizes rotation in the horizontal direction, and the pin rod handle is located at the driving of positioning pin rod
End, the two ends of the resetting spring connect driven section of main load-bearing pillar and positioning pin rod respectively;The lift main backstop
Dorsad main load-bearing pillar side is provided with detent for bottom, and when the detent is with positioning pin rod grade height, positioning pin rod is driven
End can be sticked in detent under the restoring force of resetting spring.
The setting of above-mentioned positioning element, after copper bar is fixed, after object height is risen to, positioning pin rod and detent
Contour to overlap, under the restoring force effect of resetting spring, positioning pin rod engaging enters in detent, so as to the main branch of lift
Support progress is spacing, prevents lift main backstop from declining.
Preferably two, the copper bar fixed mechanism includes copper bar location-plate and fastening bolt;The copper bar is determined
Position plate is fixed on the middle epimere of lift main backstop, and copper bar location-plate being used for provided with upper and lower opening accommodates the copper bar of copper bar
Fixing groove, the fastening bolt is in the copper bar fixing groove;The top of the lift main backstop is provided with positioning baffle.
During using above-mentioned copper bar fixed form, preferably, the top of the main load-bearing pillar is provided with positioning element, it is described fixed
Position part includes positioning support bar, support bar rotary shaft, support bar handle;The support bar rotary shaft is installed on main load-bearing pillar
The side of top dorsad lift main backstop, the positioning support bar is pivotally connected by support bar rotary shaft and main load-bearing pillar
So that support bar rotary shaft is realized spin upside down on the vertical plane, the support bar handle is fixed on the freedom of positioning support bar
End;The bottom of positioning baffle at the top of the lift main backstop is provided with and positioning support bar towards the side of main load-bearing pillar
The support head locating slot of free end adaptation.
The setting of above-mentioned positioning element, after copper bar is fixed, after object height is risen to, need to only be flipped up positioning branch
Strut, makes the free end of positioning support bar be sticked in support head locating slot, lift main backstop is determined so as to realize
Position.The structure of the positioning element is more simple, and operation is more convenient, and locating effect is more preferable.
Using above two copper bar fixed solution, advantage is that copper installation fixes easy to operate, copper bar fixation, and
It disclosure satisfy that the installation of different length copper bar is fixed.
Preferably, the pedal drive disk assembly includes pedal, pedal rotating shaft, pedal shaft base, lever
Formula skid plate, skid plate push rod, skid plate support frame, skid plate rotating shaft, take over a business, take over a business push rod, take over a business support frame, take over a business push rod guide sleeve,
Drive link, drive rod rotation axle and rotation bracing strut;The pedal shaft base is fixed on base end face, and the pedal turns
Axle is installed on pedal shaft base, the pedal by pedal rotating shaft and pedal shaft base it is pivotally connected so that
Pedal can be realized and spin upside down motion;The skid plate support frame is fixed on base end face, and the skid plate rotating shaft is installed on
On skid plate support frame, the lever skid plate is pivotally connected to enable lever skid plate by skid plate rotating shaft and skid plate support frame
Enough realize spins upside down motion, and the drive end of lever skid plate is located at below pedal, the upper and lower ends point of the skid plate push rod
Top surface not with the bottom surface of pedal and the drive end of lever skid plate is connected;It is described take over a business support frame be fixed on base bottom,
Take over a business support frame and take over a business push rod guide sleeve provided with described in, take over a business in guide groove of the push rod guide sleeve provided with upper and lower opening, institute
State push rod through the guide groove, take over a business push rod above the driven end of lever skid plate, take over a business the bottom of push rod with
The top surface connection of the driven end, takes over a business to take over a business described in being fixed with the top of push rod;The top taken over a business and described drive link one end
Bottom surface abut, the other end of drive link is fixedly connected with the bottom of wiper member support frame, drive link and wiper member support
L-shaped after frame connection, the junction of drive link and wiper member support frame is provided with the drive rod rotation axle, drive rod rotation axle
It is installed on the rotation bracing strut, rotates bracing strut and be fixed on base end face, drive link is with wiper member support frame by passing
Lever rotary shaft is pivotally connected with rotating bracing strut.
The transmission principle of above-mentioned pedal drive disk assembly is:Pedal is stepped on, the drive end of lever skid plate is by downward
Active force, using skid plate rotating shaft as fulcrum, the driven end of lever skid plate is prized upwards, now takes over a business push rod by upward
Active force, and then take over a business and held up upwards, drive link is lifted up with taking over a business the one end abutted, due to drive link and cleaning part
Part support frame is L-shaped to be fixedly connected, using drive rod rotation axle as run-on point, the outside LRO Lateral Runout of wiper member support frame, resets bullet
Spring is stretched, and two sets of wiper members are separated.When needing homing, under the restoring force of back-moving spring, two wiper member branch
Support inside LRO Lateral Runout again, two sets of wiper members are drawn close again, and now wiper member support frame is rested against in wiper member location-plate
On.All parts, which are realized, to be resetted.
One of preferably, the wiper member is wiping roller.
The wiper member of above-mentioned form, it is simple in construction, it is adaptable to ward off tin operation on a small quantity, wiping effect is good.
Preferably two, the wiper member includes felt reel, high temperature-resistant felt and two felt holding firmwares;
The felt reel is installed on the top of wiper member support frame, and the felt holding firmware is individually fixed in wiper member support frame
On, the high temperature-resistant felt covers the cylinder face of felt reel and the two ends card of high temperature-resistant felt is fixed in two felt holding firmwares respectively
On.
The wiper member of above-mentioned form, can realize that multiple copper bar wards off the wiping in tin face, wiping effect is good.
As further preferred, the felt holding firmware is provided with groove is pressed, and the groove that presses is provided with nestled bolt.
Preferably, being connected with reinforcement on the main load-bearing pillar and base.
The setting of reinforcement enables to main load-bearing pillar more to consolidate.
Preferably, the tin melting machine structure is detachable electric heating tin pot.
Electric heating tin pot this have the advantage that compared with tradition melts tin with oxycetylene open firing:It is easy to use, it is safe,
Compact.Heating process whole process is controllable, and is heated evenly stabilization, and insulation is reliable.
Preferably, the base includes substrate and the footing located at the base plate bottom.
It is compared with the prior art, the beneficial effects of the invention are as follows:It is semi-automatically right that the tinning device of the present invention can be realized
Copper bar bus line joint carries out warding off tin operation, and operating efficiency is high, wards off that tin effect is good, and security is good, and low manufacture cost, beneficial to pushing away
Extensively.
Brief description of the drawings
Fig. 1 is a kind of front view of the embodiment of the present invention 1;
Fig. 2 is a kind of structural representation of the tinning device of the embodiment of the present invention 1 in a state of nature;
Fig. 3 for the embodiment of the present invention 1 tinning device in copper bar to decline when a kind of structural representation;
A kind of structural representation when Fig. 4 ramps up for copper bar in the tinning device of the embodiment of the present invention 1;
Fig. 5 is a kind of top view of upper mounted plate or bottom plate or copper bar location-plate;
Fig. 6 is a kind of structural representation of positioning element in the embodiment of the present invention 1;
Fig. 7 is a kind of schematic diagram of positioning element motion process in Fig. 6;
Fig. 8 is a kind of partial schematic diagram of copper bar Wiping mechanism in the embodiment of the present invention 1;
Fig. 9 is a kind of front view of copper bar Wiping mechanism in the embodiment of the present invention 1;
Figure 10 is copper bar Wiping mechanism motion principle schematic diagram in Fig. 9;
Figure 11 is a kind of structural representation of the embodiment of the present invention 2;
Figure 12 is a kind of top view of positioning element in the embodiment of the present invention 2;
Figure 13 is a kind of operating diagram of positioning element in the embodiment of the present invention 2;
Figure 14 is a kind of structural representation of tinning device in a state of nature in the embodiment of the present invention 2;
Figure 15 for the embodiment of the present invention 2 tinning device in copper bar to decline when a kind of structural representation;
A kind of structural representation when Figure 16 ramps up for copper bar in the tinning device of the embodiment of the present invention 2;
Figure 17 is a kind of structural representation of the embodiment of the present invention 3;
Figure 18 is a kind of structural representation of copper bar wiper member in the embodiment of the present invention 3;
Figure 19 is a kind of structural representation of the tinning device of the embodiment of the present invention 3 in a state of nature;
Figure 20 for the embodiment of the present invention 3 tinning device in copper bar to decline when a kind of structural representation.
Reference is:Tin melting machine structure 2, copper bar 6, reinforcement 7, substrate 11, footing 12, main load-bearing pillar 31, lift master
It is support frame 32, lifting wheel disc 33-1, wheel disc coaxial pinion 34-1, lifting wheel disc handle 35-1, lifting wind 33-2, hand
It is handle coaxial pinion 34-2, wind handle 35-2, height adjustable fixed plate motherboard 41, upper mounted plate 42, bottom plate 43, tight
Fixing bolt 44, copper bar location-plate 45, copper bar fixing groove 46, positioning baffle 47, wiper member support frame 51, back-moving spring 52, wiping
Wipe positioning parts plate 53, neck 311, rack 321, resetting spring 361, positioning pin rod 362, pin rod rotary shaft 363, pin rod handle
364th, detent 365, positioning support bar 366, support bar rotary shaft 367, support bar handle 368, support head locating slot
369th, pedal 5401, pedal rotating shaft 5402, pedal shaft base 5403, lever skid plate 5404, skid plate push rod 5405,
Skid plate support frame 5406, skid plate rotating shaft 5407, take over a business 5408, take over a business push rod 5409, taking over a business support frame 5410, taking over a business push rod guiding
Set 5412, drive link 5413, drive rod rotation axle 5414, rotate bracing strut 5415, wipe roller 5501, felt reel 5502,
High temperature-resistant felt 5503, felt holding firmware 5504, press groove 5505, nestled bolt 5506.
Embodiment
With reference to embodiment, the invention will be further described.
Embodiment 1
As Figure 1-4, a kind of gear lifting copper bar bus line joint tinning device, including base, tin melting machine structure 2, gear type
Copper bar elevating mechanism, copper bar fixed mechanism and copper bar Wiping mechanism.
The base includes substrate 11 and the footing 12 located at the base plate bottom.
As shown in figure 1, the gear type copper bar elevating mechanism includes main load-bearing pillar 31, lift main backstop 32 and gear
Formula lifting regulating mechanism;The main load-bearing pillar is erected on the substrate, and reinforcement 7 is connected with main load-bearing pillar and substrate.Institute
State gear type lifting regulating mechanism to be installed on main load-bearing pillar, it includes lifting wind 33-2, wind coaxial pinion 34-
2 and wind handle 35-2.The lifting wind and wind coaxial pinion are coaxially installed on main load-bearing pillar and lifted
Wind and the rotation of wind coaxial pinion coaxial synchronous, the wind handle are fixed on lifting wind.Main load-bearing
Post is provided with neck 311, and the lift main backstop is fixed in the neck vertically, and lift main backstop is held towards master
The side of weight post is provided with the rack 321 engaged with wind coaxial pinion, and lift main backstop is lifted by gear type
Vertical lifting is realized in the rotation regulation of governor motion.Wherein, the length and wind coaxial pinion of the lifting wind
The ratio of radius is 5:1.
As shown in figure 1, the copper bar fixed mechanism is fixed on the side of lift main backstop dorsad main load-bearing pillar, copper bar
Fixed mechanism is used for the copper bar 6 of fixed tin to be warded off.The copper bar fixed mechanism includes copper bar location-plate 45 and fastening bolt 44.It is described
Copper bar location-plate is fixed on the middle epimere of lift main backstop, as shown in figure 5, copper bar location-plate is provided with the use of upper and lower opening
In the copper bar fixing groove 46 for accommodating copper bar, the fastening bolt is in the copper bar fixing groove;As shown in figure 1, the lifting
The top of formula main backstop is provided with positioning baffle 47.
As shown in Figure 6, Figure 7, the top of the main load-bearing pillar is provided with positioning element, and the positioning element includes positioning and supported
Bar 366, support bar rotary shaft 367, support bar handle 368.The support bar rotary shaft is installed on the top of main load-bearing pillar dorsad
The side of lift main backstop, the positioning support bar is pivotally connected so that support by support bar rotary shaft and main load-bearing pillar
Bar rotary shaft is realized on the vertical plane to be spun upside down, and the support bar handle is fixed on the free end of positioning support bar;The liter
Fitted towards the free end that the side of main load-bearing pillar is provided with positioning support bar the bottom of positioning baffle at the top of drop formula main backstop
The support head locating slot 369 matched somebody with somebody.
As shown in figure 1, lower section of the tin melting machine structure on substrate and after copper bar fixation.The tin melting machine structure is can
Dismantle electric heating tin pot.
As shown in Figure 8,9, 10, the copper bar Wiping mechanism includes the wiping that pedal drive disk assembly and two sets of mirror images are set
Wipe part, wiper member support frame 51, back-moving spring 52 and wiper member location-plate 53;The pedal drive disk assembly is installed on
Base plate bottom, the wiper member support frame, which is erect, wears substrate, bottom and the pedal drive disk assembly of wiper member support frame
Drive connection, the wiper member is installed on wiper member support frame, and the wiper member location-plate is erected on substrate, institute
State the forward surface of back-moving spring connection wiper member support frame and wiper member location-plate;When warding off tin state, wiper member support
Frame is rested against in the top of wiper member location-plate, and two wiper members are realized to copper bar and clamped.
As shown in figure 8, wherein, the wiper member includes felt reel 5502, high temperature-resistant felt 5503 and two felts
Holding firmware 5504.The felt reel is installed on the top of wiper member support frame, and the felt holding firmware is individually fixed in wiping
Wipe on member supporting frame, the felt holding firmware is provided with groove 5505 is pressed, and the groove that presses is provided with nestled bolt 5506.Institute
State the cylinder face of high temperature-resistant felt covering felt reel and the two ends card of high temperature-resistant felt is fixed in the tight of two felt holding firmwares respectively
Fastened in indent and by nestled bolt.
As shown in Fig. 9,10, the pedal drive disk assembly includes pedal 5401, pedal rotating shaft 5402, pedal turn
Axle base 5403, lever skid plate 5404, skid plate push rod 5405, skid plate support frame 5406, skid plate rotating shaft 5407, take over a business 5408,
Take over a business push rod 5409, take over a business support frame 5410, take over a business push rod guide sleeve 5412, drive link 5413, the and of drive rod rotation axle 5414
Rotate bracing strut 5415.The pedal shaft base is fixed on substrate bottom surface, and the pedal rotating shaft is installed on pedal and turned
On axle base, the pedal is pivotally connected to enable pedal to realize by pedal rotating shaft and pedal shaft base
Spin upside down motion;The skid plate support frame is fixed on substrate bottom surface, and the skid plate rotating shaft is installed on skid plate support frame, described
Lever skid plate to enable lever skid plate to realize spins upside down fortune by the way that skid plate rotating shaft and skid plate support frame are pivotally connected
Dynamic, the drive end of lever skid plate is located at below pedal, the bottom surface of the upper and lower ends of the skid plate push rod respectively with pedal
Connected with the top surface of the drive end of lever skid plate;It is described take over a business support frame be fixed on base plate bottom, take over a business support frame and be provided with
It is described take over a business push rod guide sleeve, take over a business push rod guide sleeve provided with upper and lower opening guide groove in, it is described take over a business push rod run through institute
Guide groove is stated, takes over a business push rod above the driven end of lever skid plate, takes over a business the bottom of push rod and the top surface of the driven end
Connection, takes over a business to take over a business described in being fixed with the top of push rod;The top taken over a business is abutted with the bottom surface of described drive link one end, drive link
The other end be fixedly connected with the bottom of wiper member support frame, drive link is L-shaped after being connected with wiper member support frame, transmission
The junction of bar and wiper member support frame is provided with the drive rod rotation axle, and drive rod rotation axle is installed on the rotary shaft branch
On frame, rotate bracing strut and be fixed on base end face, drive link passes through drive rod rotation axle and rotary shaft with wiper member support frame
Support is pivotally connected.
Embodiment 2
As shown in figure 11, a kind of gear lifting copper bar bus line joint tinning device, including base, tin melting machine structure 2, gear type copper
Arrange elevating mechanism, copper bar fixed mechanism and copper bar Wiping mechanism.
The present embodiment and the difference of embodiment 1 are:
(1)Gear type lifting regulating mechanism:Shown as shown in Fig. 1, Figure 14-16, the gear type lifting regulating mechanism includes rising
Wheel disc 33-1, wheel disc coaxial pinion 34-1 and lifting wheel disc handle 35-1 drop.The lifting wheel disc and wheel disc coaxial pinion
It is coaxially installed on main load-bearing pillar and lifts wheel disc and the rotation of wheel disc coaxial pinion coaxial synchronous, wheel disc coaxial pinion and institute
Rack engagement is stated, the lifting wheel disc handle is fixed on lifting wheel disc.The radius and the coaxial small tooth of wheel disc of the lifting wheel disc
The radius scale of wheel is 4:1.
(2)The positioning method of lift main backstop:As shown in Figure 12,13, the main load-bearing pillar is provided with positioning element,
The positioning element includes resetting spring 361, positioning pin rod 362, pin rod rotary shaft 363 and pin rod handle 364.The alignment pin
Bar is pivotally connected so that positioning pin rod realizes rotation, the pin rod in the horizontal direction by the pin rod rotary shaft and main load-bearing pillar
Handle is located at the drive end of positioning pin rod, and the two ends of the resetting spring connect the driven of main load-bearing pillar and positioning pin rod respectively
Section;Dorsad main load-bearing pillar side is provided with detent 365 for the bottom of the lift main backstop, when the detent is with determining
The driven end of positioning pin rod can be sticked in detent under the restoring force of resetting spring when position pin rod etc. is high.
Embodiment 3
As shown in figure 17, a kind of gear lifting copper bar bus line joint tinning device, including base, tin melting machine structure 2, gear type copper
Arrange elevating mechanism, copper bar fixed mechanism and copper bar Wiping mechanism.
The present embodiment and the difference of embodiment 1 are:
(1)Gear type lifting regulating mechanism:As shown in figure 17, the gear type lifting regulating mechanism include lifting wheel disc 33-1,
Wheel disc coaxial pinion 34-1 and lifting wheel disc handle 35-1.The lifting wheel disc and wheel disc coaxial pinion are coaxially installed on master
On load-bearing pillar and lifting wheel disc and the rotation of wheel disc coaxial pinion coaxial synchronous, wheel disc coaxial pinion engages with the rack,
The lifting wheel disc handle is fixed on lifting wheel disc.The radius scale of the radius and wheel disc coaxial pinion of the lifting wheel disc
For 6:1.
(2)The positioning method of lift main backstop:As shown in Figure 12,13, the main load-bearing pillar is provided with positioning element,
The positioning element includes resetting spring 361, positioning pin rod 362, pin rod rotary shaft 363 and pin rod handle 364.The alignment pin
Bar is pivotally connected so that positioning pin rod realizes rotation, the pin rod in the horizontal direction by the pin rod rotary shaft and main load-bearing pillar
Handle is located at the drive end of positioning pin rod, and the two ends of the resetting spring connect the driven of main load-bearing pillar and positioning pin rod respectively
Section;Dorsad main load-bearing pillar side is provided with detent 365 for the bottom of the lift main backstop, when the detent is with determining
The driven end of positioning pin rod can be sticked in detent under the restoring force of resetting spring when position pin rod etc. is high.
(3)Copper bar fixed mechanism:As indicated at 17, the copper bar fixed mechanism include height adjustable fixed plate motherboard 41, on
Fixed plate 42, bottom plate 43 and fastening bolt 44.The height adjustable fixed plate motherboard is fixed on lift main backstop
Top, height adjustable fixed plate motherboard is provided with the mounting hole of different height, and fixed plate and bottom plate are fixed respectively
In the copper bar fixing groove for being used to accommodate copper bar that upper and lower opening on the mounting hole, is respectively equipped with upper mounted plate and bottom plate
46, the fastening bolt is in the copper bar fixing groove.
(4)Copper bar Wiping mechanism:As depicted in figures 18-20, the copper bar Wiping mechanism include pedal drive disk assembly and
Wiper member, wiper member support frame 51, back-moving spring 52 and wiper member location-plate 53 that two sets of mirror images are set;The pin is stepped on
Formula drive disk assembly is installed on base plate bottom, and the wiper member support frame is erect and wears substrate, the bottom of wiper member support frame
It is connected with pedal drive disk assembly, the wiper member is installed on wiper member support frame, institute to wipe roller 5501
State wiper member location-plate to be erected on substrate, the forward surface of the back-moving spring connection wiper member support frame and base;Ward off
During tin state, wiper member support frame is rested against in the top of wiper member location-plate, and two wiper members are realized to copper bar and clamped.
Comparative example 1
Tradition wards off tin method:By electric welder, by the block tin in tin pot, uniformly barbecue is to melting, by copper bar joint manually is spread into weldering
In tin cream insertion high temperature tin liquor, the personnel for holding copper bar are taken to take out copper bar after the several seconds, another hand-held cleaning wiping cloth of personnel is rapid to warding off
Tin face is wiped, and will be warded off tin face as far as possible as early as possible and be wiped to smooth, entirely warding off tin process has special messenger's monitoring.
The contrast of embodiment and comparative example
(1)Personnel contrast:Copper bar is carried out using conventional method and wards off tin, and in addition to full-time guardian, operating personnel at least need three
People:Electric welder, hold copper bar personnel, wipe joint personnel.And copper bar tinning device is used, in addition to full-time guardian, it is only necessary to
One people can just complete whole operations.
(2)Contrast on effect:Copper bar is carried out using conventional method and wards off tin, and it is unstable that copper wards off tin face treatment effect, often to enter
Row repeats to ward off tin or is carried out warding off the leveling processing of tin face, inefficiency with file.And copper bar tinning device is used, copper bar wards off Xi Mianchu
The disposable success of reason, without phenomenon of doing over again.Due to having used the fine and smooth resistant to elevated temperatures sheep of hair matter in 1 and 2 particularly in embodiment
Felt wiper rail, it is more bright and clean more smooth than conventional process that copper bar wards off the processing of tin face.Every copper bar of conventional process needs
40 minutes, using can be foreshortened to after copper bar tinning device 21 minutes.
(3)Safe effect is contrasted:After tinning device, during the molten tin of heating, electric tin stove is placed on operating desk wiping
Wipe in the dedicated slot under frame, stablize firm.The whole heating process flames of anger, all the time by arch between operating personnel and electric tin stove
Wiping stand is isolated, the risk that no person is scalded.When operating tinning device, copper bar is whether installed or solder(ing) paste is smeared, operated
Personnel are always by wiping stand gear outside electric tin stove;During warding off tin and wiping, personnel also keep enough with tin stove always
Safe distance.
Raw materials used in the present invention, equipment, is the conventional raw material, equipment of this area unless otherwise noted;In the present invention
Method therefor, is the conventional method of this area unless otherwise noted.
It is described above, only it is presently preferred embodiments of the present invention, not the present invention is imposed any restrictions, it is every according to the present invention
Any simple modification, change and equivalent transformation that technical spirit is made to above example, still fall within the technology of the present invention side
The protection domain of case.
Claims (10)
1. a kind of gear lifting copper bar bus line joint tinning device, it is characterised in that:Including base, tin melting machine structure(2), gear
Formula copper bar elevating mechanism, copper bar fixed mechanism and copper bar Wiping mechanism;
The gear type copper bar elevating mechanism includes main load-bearing pillar(31), lift main backstop(32)With gear type lift adjustment
Mechanism;The main load-bearing pillar is erected on the base, and the gear type lifting regulating mechanism is installed on main load-bearing pillar, and master holds
Weight post is provided with neck(311), the lift main backstop is fixed in the neck vertically, lift main backstop towards
The side of main load-bearing pillar is provided with the rack engaged with gear type lifting regulating mechanism middle gear(321), lift main backstop
Vertical lifting is realized by the rotation regulation of gear type lifting regulating mechanism;
The copper bar fixed mechanism is fixed on the side of lift main backstop dorsad main load-bearing pillar, and copper bar fixed mechanism is used for solid
Surely the copper bar of tin to be warded off(6);
Lower section of the tin melting machine structure on base and after copper bar fixation;
The copper bar Wiping mechanism includes wiper member, the wiper member support that pedal drive disk assembly and two sets of mirror images are set
Frame(51), back-moving spring(52)With wiper member location-plate(53);The pedal drive disk assembly is installed on base bottom, described
Wiper member support frame, which is erect, wears base, and bottom and the pedal drive disk assembly of wiper member support frame are connected, described
Wiper member is installed on wiper member support frame, and the wiper member location-plate is erected on base, and the back-moving spring connects
Connect wiper member support frame and wiper member location-plate or the forward surface of base;When warding off tin state, wiper member support frame is rested against
In the top of wiper member location-plate, two wiper members are realized to copper bar and clamped.
2. a kind of gear lifting copper bar bus line joint tinning device as claimed in claim 1, it is characterised in that the gear
Formula lifting regulating mechanism includes lifting wheel disc(33-1), wheel disc coaxial pinion(34-1)With lifting wheel disc handle(35-1);Institute
State lifting wheel disc and wheel disc coaxial pinion is coaxially installed on main load-bearing pillar and lifts wheel disc and wheel disc coaxial pinion is coaxial
Synchronous rotary, wheel disc coaxial pinion is engaged with the rack, and the lifting wheel disc handle is fixed on lifting wheel disc.
3. a kind of gear lifting copper bar bus line joint tinning device as claimed in claim 1, it is characterised in that the gear
Formula lifting regulating mechanism includes lifting wind(33-2), wind coaxial pinion(34-2)With wind handle(35-2);
The lifting wind and wind coaxial pinion are coaxially installed on main load-bearing pillar and lift wind and wind is coaxial
Little gear coaxial synchronous is rotated, and wind coaxial pinion is engaged with the rack, and the wind handle is fixed on lifting hand
On rocking handle.
4. a kind of gear lifting copper bar bus line joint tinning device as described in one of claim 1-3, it is characterised in that institute
Stating copper bar fixed mechanism includes height adjustable fixed plate motherboard(41), upper mounted plate(42), bottom plate(43)And fastening bolt
(44);The height adjustable fixed plate motherboard, which is fixed on the top of lift main backstop, height adjustable fixed plate motherboard, to be set
There is the mounting hole of different height, fixed plate and bottom plate are individually fixed on the mounting hole, upper mounted plate is with
The copper bar fixing groove for being used to accommodate copper bar of upper and lower opening is respectively equipped with fixed plate(46), the fastening bolt is located at the copper
Arrange in fixing groove.
5. a kind of gear lifting copper bar bus line joint tinning device as described in one of claim 1-3, it is characterised in that institute
Stating copper bar fixed mechanism includes copper bar location-plate(45)And fastening bolt(44);The copper bar location-plate is fixed on the main branch of lift
The middle epimere of support, copper bar location-plate being used for provided with upper and lower opening accommodates the copper bar fixing groove of copper bar(46), the fastening
Bolt is in the copper bar fixing groove;The top of the lift main backstop is provided with positioning baffle(47).
6. a kind of gear lifting copper bar bus line joint tinning device as described in one of claim 1-3, it is characterised in that institute
Main load-bearing pillar is stated provided with positioning element, the positioning element includes resetting spring(361), positioning pin rod(362), pin rod rotate
Axle(363)With pin rod handle(364);The positioning pin rod is pivotally connected so that fixed by the pin rod rotary shaft and main load-bearing pillar
Position pin rod realizes rotation in the horizontal direction, and the pin rod handle is located at the drive end of positioning pin rod, the two ends of the resetting spring
Driven section of main load-bearing pillar and positioning pin rod is connected respectively;Dorsad main load-bearing pillar side is set for the bottom of the lift main backstop
There is detent(365), the driven end of positioning pin rod the returning in resetting spring when the detent and positioning pin rod grade height
It can be sticked under multiple power in detent.
7. a kind of gear lifting copper bar bus line joint tinning device as claimed in claim 5, it is characterised in that the master holds
The top of weight post is provided with positioning element, and the positioning element includes positioning support bar(366), support bar rotary shaft(367), support
Bar handle(368);The support bar rotary shaft is installed on the side of the top of main load-bearing pillar dorsad lift main backstop, described
Position support bar pivotally connected so that support bar rotary shaft is realized on the vertical plane by support bar rotary shaft and main load-bearing pillar
Lower upset, the support bar handle is fixed on the free end of positioning support bar;Positioning gear at the top of the lift main backstop
The bottom of plate is provided with positioning the support head locating slot that the free end of support bar is adapted to towards the side of main load-bearing pillar(369).
8. a kind of gear lifting copper bar bus line joint tinning device as described in one of claim 1-3, it is characterised in that institute
Stating pedal drive disk assembly includes pedal(5401), pedal rotating shaft(5402), pedal shaft base(5403), lever
Skid plate(5404), skid plate push rod(5405), skid plate support frame(5406), skid plate rotating shaft(5407), take over a business(5408), take over a business push rod
(5409), take over a business support frame(5410), take over a business push rod guide sleeve(5412), drive link(5413), drive rod rotation axle(5414)
With rotation bracing strut(5415);The pedal shaft base is fixed on base end face, and the pedal rotating shaft is installed on foot-operated
On plate shaft base, the pedal is pivotally connected to enable pedal by pedal rotating shaft and pedal shaft base
Realization spins upside down motion;The skid plate support frame is fixed on base end face, and the skid plate rotating shaft is installed on skid plate support frame,
The lever skid plate is turned over up and down by the way that skid plate rotating shaft and skid plate support frame are pivotally connected with enabling lever skid plate to realize
Transhipment is dynamic, and the drive end of lever skid plate is located at below pedal, the upper and lower ends of the skid plate push rod respectively with pedal
The top surface connection of the drive end of bottom surface and lever skid plate;It is described take over a business support frame be fixed on base bottom, take over a business on support frame
Provided with it is described take over a business push rod guide sleeve, take over a business push rod guide sleeve provided with upper and lower opening guide groove in, it is described take over a business push rod pass through
The guide groove is worn, takes over a business push rod above the driven end of lever skid plate, takes over a business the bottom of push rod and the driven end
Top surface is connected, and takes over a business to take over a business described in being fixed with the top of push rod;The top taken over a business is abutted with the bottom surface of described drive link one end, is passed
The other end of lever is fixedly connected with the bottom of wiper member support frame, and drive link is L-shaped after being connected with wiper member support frame,
The junction of drive link and wiper member support frame is provided with the drive rod rotation axle, and drive rod rotation axle is installed on the rotation
On bracing strut, rotate bracing strut and be fixed on base end face, drive link is with wiper member support frame by drive rod rotation axle with turning
Moving axis support is pivotally connected.
9. a kind of gear lifting copper bar bus line joint tinning device as described in one of claim 1-3, it is characterised in that institute
Wiper member is stated to wipe roller(5501).
10. a kind of gear lifting copper bar bus line joint tinning device as described in one of claim 1-3, it is characterised in that
The wiper member includes felt reel(5502), high temperature-resistant felt(5503)With two felt holding firmwares(5504);The hair
Felt reel is installed on the top of wiper member support frame, and the felt holding firmware is individually fixed on wiper member support frame, institute
State the cylinder face of high temperature-resistant felt covering felt reel and the two ends card of high temperature-resistant felt is fixed on two felt holding firmwares respectively.
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Cited By (2)
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CN107470811A (en) * | 2017-09-13 | 2017-12-15 | 江门市嘉威电器实业有限公司 | A kind of vertical masonry joint welding machine |
WO2024087926A1 (en) * | 2022-10-27 | 2024-05-02 | 施耐德电气(中国)有限公司 | Bus apparatus |
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