CN106970284B - Small 180-degree quick-locking long-service-life testing adapter - Google Patents

Small 180-degree quick-locking long-service-life testing adapter Download PDF

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Publication number
CN106970284B
CN106970284B CN201710274087.5A CN201710274087A CN106970284B CN 106970284 B CN106970284 B CN 106970284B CN 201710274087 A CN201710274087 A CN 201710274087A CN 106970284 B CN106970284 B CN 106970284B
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China
Prior art keywords
assembly
insulator
protective cover
screw
handle
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CN201710274087.5A
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Chinese (zh)
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CN106970284A (en
Inventor
肖瑶
孙艳冬
申学良
孔祥超
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AVIC Shenyang Xinghua Aero Electrical Appliance Co Ltd
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AVIC Shenyang Xinghua Aero Electrical Appliance Co Ltd
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Priority to CN201710274087.5A priority Critical patent/CN106970284B/en
Publication of CN106970284A publication Critical patent/CN106970284A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/04Housings; Supporting members; Arrangements of terminals

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Insulating Bodies (AREA)

Abstract

The invention discloses a small 180-degree quick-locking long-life test adapter, which comprises: the adapter mechanism and the receiving mechanism are mutually butted; the adapting mechanism comprises a plug insulator assembly, a protective cover assembly, a bracket assembly, a tail cover assembly, a guide pin and a needle insulator; the receiving mechanism comprises a receiving frame, a bushing and a hole insulator; a bushing matched with the guide pin is arranged on the receiving frame; the invention can only install a single module each time, has small and exquisite appearance and novel locking structure, can realize that the mechanism is connected in place after the handle rotates 180 degrees, can realize the transmission of various signals at one time, has high humanization degree of design, can realize the replacement of different hole site arrangements by the insulating module, has high modularization degree, has good universality and replaceability, can be freely split between the insulating module and the mechanism, is convenient to install and maintain, can realize special detection and replacement, and can realize the great reduction of maintenance cost.

Description

Small 180-degree quick-locking long-service-life testing adapter
Technical Field
The invention relates to the field of cabinet testing systems, and particularly provides a small 180-degree quick-locking long-service-life testing adapter.
Background
At present, a cabinet test system lacks a test adapter with reasonable structure, the integration level of test signals is low, the modularization degree is low, and the subsequent maintenance and detection of the system are inconvenient.
Disclosure of Invention
The invention aims to provide a small 180-degree quick-locking long-service-life test adapter which is used for integrating and leading out test signals, can effectively protect valuable test instruments such as a test cabinet and the like, ensures effective leading-out and classification of the test signals, is beneficial to the clean and tidy of the whole test system, has high modularization degree and is convenient for subsequent maintenance and detection of the system.
The technical scheme of the invention is as follows: a compact 180 ° quick lock life test adapter comprising: an adapting mechanism 1 and a receiving mechanism 2 which are mutually butted;
the adapting mechanism 1 comprises a plug insulator assembly 100, a protective cover assembly 200, a bracket assembly 300, a tail cover assembly 400, a guide pin 500 and a pin insulator 600; the protective cover assembly 200 is fixed on the upper part of the plug insulator assembly 100 through the non-falling screw 3, the tail cover assembly 400 is fixed above one side of the plug insulator assembly 100 through the non-falling screw 3, the bracket assembly 300 is arranged inside the integral structure formed by the plug insulator assembly 100 and the protective cover assembly 200 and is fixed on the protective cover assembly 200, the plug insulator assembly 100 is fixedly provided with the guide pin 500 through the screw 4, and the pin insulator 600 is arranged inside the plug insulator assembly 100 through the non-falling screw 3;
the protective cover assembly 200 comprises a protective cover 201, a handle 202, a warhead assembly 203, a shaft retainer ring 204, a spring pad 205 and a flat gasket 206; the lower part of the handle 202 is provided with a bulge, the upper part of the protective cover 201 is provided with an opening, the bulge of the handle 202 is embedded into the opening of the protective cover 201, the handle 202 is connected with the protective cover 201 through a shaft retainer ring 204, a spring pad 205 and a flat washer 206, and the bulge of the handle 202 is provided with internal threads;
the warhead assembly 203 comprises a set screw 203a, a warpoint 203b and a spring 203c; the set screw 203a is provided with an inner hole, the bullet point 203b and the spring 203c are arranged in the inner hole of the set screw 203a, the bullet point 203b and the spring 203c are installed in the inner hole of the set screw 203a through end closing, and the bullet point 203b can axially move under the action of the spring 203c; the set screw 203a is provided with external threads, the set screw 203a is fixed at one end of the upper part of the protective cover 201 through threaded connection, and the lower part of the handle 202 is provided with a groove matched with the spring point 203 b;
the bracket assembly 300 comprises a bracket 301, a fixing screw 302, a nut 303 and a clamping piece 304; the bracket 301 comprises a mounting table 301a and two side wing parts 301b integrally formed with the lower part of the mounting table 301a, wherein the upper part of the mounting table 301a is provided with external threads matched with the internal threads of the handle 202, the upper part of the mounting table 301a is provided with an inner hole, the mounting table 301a corresponding to the inner hole is provided with a fixing screw 302 and a nut 303, and the lower ends of the two side wing parts 301b are respectively provided with a clamping piece 304 through screws 4;
the tail cover assembly 400 comprises a tail cover 401, a stop block 402 and a locking block 403; the stop block 402 is arranged inside the tail cover 401, and the locking block 403 is fixed on the tail cover 401 through a screw 4;
the receiving mechanism 2 comprises a receiving frame 700, a bushing 800, and a hole insulator 900; the receiving frame 700 is provided with a bushing 800 matched with the guide pin 500; the hole insulator 900 comprises an upper hole insulator 901 and a lower hole insulator 902, wherein the upper hole insulator 901 and the lower hole insulator 902 are connected through countersunk screws 5 and then are installed inside the receiving frame 700 through non-falling screws 3; the two sides of the outer part of the receiving frame 700 are provided with oblique directions which are matched with the clamping pieces 304.
Preferably, the plug insulator assembly 100 is a mosaic plastic part, and the mosaic part is a mosaic screw sleeve 101.
Preferably, the outer surface of the protective cover 201 is provided with a signboard 201a.
Preferably, the adapter 1 is provided with an adapter protecting cover 6, and the receiving mechanism 2 is provided with a receiving mechanism protecting cover 7.
The invention has the following beneficial effects:
(1) Compact and light in weight. The invention can only install a single module at a time, the external dimension of the product is small, and the parts such as the plug insulator assembly, the protective cover, the handle, the tail cover and the like are all plastic parts, so that the invention has safe use and lighter weight, and greatly reduces the weight of the whole test system.
(2) The 180-degree quick lock is reliable and convenient to lock. The invention can realize the connection and separation between the adapting mechanism and the receiving mechanism by rotating the handle by 180 degrees, and the handle is matched with the warhead component in the connection and separation state to realize the positioning of the state. And the receiving mechanism is embedded into the plug insulator assembly in the adapting mechanism during connection, and locking is realized through cooperation between the clamping piece in the bracket assembly and the receiving frame.
(3) And (5) long service life. The invention has high modularization degree, can replace the installed insulating module and the contact piece according to the actual use condition, the connection among the components is mechanical connection, the material has wear resistance, and 10000 times of insertion and separation operations can be realized.
(4) High integration degree and good maintainability. The hole site arrangement has diversity, can realize simultaneous transmission of various signals and a large number of signals, has good integration, is convenient to install and disassemble by fixing and locking the bolts in the installation aspect of all parts, only needs to replace damaged parts if accidental damage occurs, does not need high technical requirements in the installation process, and can carry out autonomous disassembly and maintenance of products according to actual use conditions.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a cross-sectional view A-A of FIG. 1;
FIG. 3 is a perspective view of the adapter mechanism of the present invention;
FIG. 4 is an exploded perspective view of the adapter mechanism of the present invention;
FIG. 5 is a second perspective exploded view of the adapter mechanism of the present invention;
FIG. 6 is a three-dimensional exploded view of the adapter mechanism of the present invention;
FIG. 7 is a perspective view of the receiving mechanism of the present invention;
FIG. 8 is a front view of an adapter mechanism of the present invention;
FIG. 9 is a right side view of the adapter mechanism of the present invention;
FIG. 10 is a bottom view of the adapter mechanism of the present invention;
FIG. 11 is a top view of an adapter mechanism of the present invention;
FIG. 12 is a cross-sectional view A-A of FIG. 9;
FIG. 13 is a sectional view B-B of FIG. 10;
FIG. 14 is a cross-sectional view of C-C of FIG. 11;
FIG. 15 is a schematic view of the structure of the protective shield assembly of the present invention;
FIG. 16 is a cross-sectional view A-A of FIG. 15;
FIG. 17 is a schematic view of a bracket assembly according to the present invention;
FIG. 18 is a cross-sectional view A-A of FIG. 17;
FIG. 19 is a schematic view of a tail cap assembly according to the present invention;
FIG. 20 is a schematic diagram of a second embodiment of a tail cap assembly according to the present invention;
FIG. 21 is a cross-sectional view A-A of FIG. 19;
FIG. 22 is a schematic view of a bullet assembly according to the present invention;
FIG. 23 is a cross-sectional view A-A of FIG. 22;
fig. 24 is a perspective view of a plug insulator assembly of the present invention;
fig. 25 is a front view of a plug insulator assembly of the present invention;
fig. 26 is a top view of a plug insulator assembly of the present invention;
fig. 27 is a bottom view of the plug insulator assembly of the present invention;
fig. 28 is a right side view of the plug insulator assembly of the present invention;
FIG. 29 is a cross-sectional view A-A of FIG. 25;
FIG. 30 is a B-B cross-sectional view of FIG. 26;
FIG. 31 is a front view of a receiving mechanism according to the present invention;
FIG. 32 is a rear view of the receiving mechanism of the present invention;
FIG. 33 is a cross-sectional view A-A of FIG. 31;
FIG. 34 is a front view of a needle insulator of the present invention;
FIG. 35 is a top view of a needle insulator of the present invention;
fig. 36 is a bottom view of the needle insulator of the present invention;
fig. 37 is a front view of a mesoporous insulator of the present invention;
FIG. 38 is a left side view of the mesoporous insulator of the present invention;
FIG. 39 is a right side view of the mesoporous insulator of the present invention;
in the figure: 1. an adaptation mechanism; 100. a plug insulator assembly; 101. embedding a screw sleeve; 200. a protective cover assembly; 201. a protective cover; 201a, a signboard; 202. a handle; 203. a warhead assembly; 203a, set screws; 203b, bullet points; 203c, a spring; 204. a retainer ring for the shaft; 205. a spring pad; 206. a flat gasket; 300. a bracket assembly; 301. a bracket; 301a, an installation table; 301b, wings; 302. a wire fixing screw; 303. a nut; 304. a clamping piece; 400. a tail cap assembly; 401. a tail cover; 402. a stop block; 403. a locking piece; 500. a guide pin; 600. a needle insulator; 2. a receiving mechanism; 700. a receiving frame; 800. a bushing; 900. a hole insulator; 901. an insulator over the hole; 902. an under-hole insulator; 3. the screw is not pulled out; 4. a screw; 5. countersunk head screws; 6. an adapter protective cover; 7. the receiving mechanism protective cover.
Detailed Description
The invention is described in detail below with reference to the drawings and examples.
As shown in fig. 1-39, a compact 180 ° quick lock life test adapter comprising: an adapting mechanism 1 and a receiving mechanism 2 which are mutually butted;
the adapting mechanism 1 comprises a plug insulator assembly 100, a protective cover assembly 200, a bracket assembly 300, a tail cover assembly 400, a guide pin 500, a pin insulator 600; the protective cover assembly 200 is fixed on the upper part of the plug insulator assembly 100 through the non-falling screw 3, the tail cover assembly 400 is fixed above one side of the plug insulator assembly 100 through the non-falling screw 3, the bracket assembly 300 is arranged inside the integral structure formed by the plug insulator assembly 100 and the protective cover assembly 200 and is fixed on the protective cover assembly 200, the plug insulator assembly 100 is fixedly provided with the guide pin 500 through the screw 4, and the pin insulator 600 is arranged inside the plug insulator assembly 100 through the non-falling screw 3;
the plug insulator assembly 100 is an insert molded part, and the insert is an insert threaded sleeve 101; is mainly used for locking with threads among the protective cover assembly 200, the needle insulator 600 and the tail cover assembly 400;
the protective cover assembly 200 comprises a protective cover 201, a handle 202, a warhead assembly 203, a shaft retainer ring 204, a spring pad 205 and a flat gasket 206; the lower part of the handle 202 is provided with a bulge, the upper part of the protective cover 201 is provided with an opening, the bulge of the handle 202 is embedded into the opening of the protective cover 201, the handle 202 is connected with the protective cover 201 through a shaft retainer ring 204, a spring pad 205 and a flat washer 206, and the bulge of the handle 202 is provided with internal threads; the outer surface of the protective cover 201 is provided with a signboard 201a;
warhead assembly 203 comprises set screw 203a, warpoint 203b, spring 203c; the set screw 203a is provided with an inner hole, the spring point 203b and the spring 203c are arranged in the inner hole of the set screw 203a, the spring point 203b and the spring 203c are installed in the inner hole of the set screw 203a through end closing, and the spring point 203b can axially move under the action of the spring 203c and is matched with the handle 202 for positioning when the 180-degree quick lock is performed; the set screw 203a is provided with external threads, the set screw 203a is fixed at one end of the upper part of the protective cover 201 through threaded connection, and the lower part of the handle 202 is provided with a groove matched with the elastic point 203 b;
the bracket assembly 300 comprises a bracket 301, a set screw 302, a nut 303 and a clamping piece 304; the bracket 301 comprises a mounting table 301a and two side wing parts 301b integrally formed with the lower part of the mounting table 301a, wherein the upper part of the mounting table 301a is provided with external threads matched with the internal threads of the handle 202, the upper part of the mounting table 301a is provided with an inner hole, the mounting table 301a corresponding to the inner hole is provided with a wire fixing screw 302 and a nut 303, and the lower ends of the two side wing parts 301b are respectively provided with a clamping piece 304 through screws 4;
the tail cap assembly 400 includes a tail cap 401, a stop 402, and a lock block 403; the stop block 402 is arranged inside the tail cover 401, and the locking block 403 is fixed on the tail cover 401 through a screw 4; the device is used for integrating and exporting the tail wire, and the appearance opening of the device can be adjusted according to actual use conditions, so that the wire bundling is more convenient;
the receiving mechanism 2 comprises a receiving frame 700, a bushing 800, a hole insulator 900; the receiving frame 700 is provided with a bushing 800 matched with the guide pin 500, so that the functions of misplug prevention, identification and positioning during matching are realized; the hole insulator 900 comprises an upper hole insulator 901 and a lower hole insulator 902, wherein the upper hole insulator 901 and the lower hole insulator 902 are connected through countersunk screws 5 and then are installed inside the receiving frame 700 through non-falling screws 3; oblique directions matched with the clamping pieces 304 are arranged on two sides of the outer part of the receiving frame 700, so that the insertion and separation between the adapting mechanism 1 and the receiving mechanism 2 are realized;
the adapter 1 is provided with an adapter protection cover 6 and the receiving means 2 is provided with a receiving means protection cover 7 for protection against docking.
The connection and separation between the adapting mechanism 1 and the receiving mechanism 2 are mainly realized through the cooperation among the plug insulator assembly 100, the bracket assembly 300 and the handle 202 are connected through four-wire threads, rapid threaded transmission can be realized, and the positioning during 180-degree quick locking is realized through the cooperation of the warhead assembly 203 and the handle 202.
The invention has small outline dimension, can realize the installation of a single module each time, has a frame structure which can realize the free replacement and installation of modules with different arrangements, is convenient to use and strong in plasticity, can meet the unnecessary requirement of users, only needs to replace broken parts when broken, does not need to be replaced integrally, has strong maintainability, and can greatly reduce the cost of a testing mechanism after long-term use. In the invention, the parts of the plug insulator assembly 100, the protective cover 201, the handle 202, the tail cover 401 and the like are all plastic parts, so that the plug insulator assembly is safe in use, light in weight and convenient to carry and maintain. The test system can meet 10000 times of plugging and separating, has longer service life, and can meet the requirements of frequent signal replacement and test modes of the test system. The locking structure of the invention is exquisite, can be realized through 180 degrees rotation of the handle 202, and the connection and separation between the adapting mechanism 1 and the receiving mechanism 2 are realized, so that the on-off of signals in the whole system is controlled, the connection and separation process force is softer, compared with other locking modes, the design is more humanized, the use is smart and convenient, and the connection is more reliable.
The invention can only install a single module each time, has small and exquisite appearance and novel locking structure, can realize that the mechanism is connected in place after the handle rotates 180 degrees, can realize the transmission of various signals at one time, has high humanization degree of design, can realize the replacement of different hole site arrangements by the insulating module, has high modularization degree, has good universality and replaceability, can be freely split between the insulating module and the mechanism, is convenient to install and maintain, can realize special detection and replacement, and can realize the great reduction of maintenance cost.
The above embodiments are provided to illustrate the technical concept and features of the present invention and are intended to enable those skilled in the art to understand the content of the present invention and implement the same, and are not intended to limit the scope of the present invention. All equivalent changes or modifications made in accordance with the spirit of the present invention should be construed to be included in the scope of the present invention.

Claims (3)

1. A small 180 ° quick lock life test adapter comprising: an adapting mechanism (1) and a receiving mechanism (2) which are mutually butted;
the adapting mechanism (1) comprises a plug insulator assembly (100), a protective cover assembly (200), a bracket assembly (300), a tail cover assembly (400), a guide pin (500) and a needle insulator (600); the protective cover assembly (200) is fixed on the upper part of the plug insulator assembly (100) through a non-falling screw (3), the tail cover assembly (400) is fixed above one side of the plug insulator assembly (100) through the non-falling screw (3), the bracket assembly (300) is arranged inside an integral structure formed by the plug insulator assembly (100) and the protective cover assembly (200) and is fixed on the protective cover assembly (200), a guide pin (500) is fixed on the plug insulator assembly (100) through a screw (4), and a needle insulator (600) is arranged inside the plug insulator assembly (100) through the non-falling screw (3);
the protective cover assembly (200) comprises a protective cover (201), a handle (202), a warhead assembly (203), a shaft retainer ring (204), a spring pad (205) and a flat gasket (206); the lower part of the handle (202) is provided with a bulge, the upper part of the protective cover (201) is provided with an opening, the bulge of the handle (202) is embedded into the opening of the protective cover (201), the handle (202) is connected with the protective cover (201) through a shaft retainer ring (204), a spring pad (205) and a flat washer (206), and the bulge of the handle (202) is provided with an internal thread;
the warhead assembly (203) comprises a set screw (203 a), a warpoint (203 b) and a spring (203 c); the set screw (203 a) is provided with an inner hole, the bullet point (203 b) and the spring (203 c) are arranged in the inner hole of the set screw (203 a) and are arranged in the inner hole of the set screw (203 a) through end closing, and the bullet point (203 b) and the spring (203 c) can axially move under the action of the spring (203 c); the set screw (203 a) is provided with external threads, the set screw (203 a) is fixed at one end of the upper part of the protective cover (201) through threaded connection, and the lower part of the handle (202) is provided with a groove matched with the bullet point (203 b);
the bracket assembly (300) comprises a bracket (301), a fixing screw (302), a nut (303) and a clamping piece (304); the bracket (301) comprises a mounting table (301 a) and two side wing parts (301 b) which are integrally formed with the lower part of the mounting table (301 a), wherein external threads matched with internal threads of the handle (202) are arranged on the upper part of the mounting table (301 a), an inner hole is formed in the upper part of the mounting table (301 a), a wire fixing screw (302) and a nut (303) are arranged on the mounting table (301 a) corresponding to the inner hole, and clamping pieces (304) are arranged at the lower ends of the two side wing parts (301 b) through screws (4) respectively;
the tail cover assembly (400) comprises a tail cover (401), a stop block (402) and a locking block (403); the stop block (402) is arranged in the tail cover (401), and the locking block (403) is fixed on the tail cover (401) through a screw (4);
the receiving mechanism (2) comprises a receiving frame (700), a bushing (800) and a hole insulator (900); a bushing (800) matched with the guide pin (500) is arranged on the receiving frame (700); the hole insulator (900) comprises an upper hole insulator (901) and a lower hole insulator (902), wherein the upper hole insulator (901) and the lower hole insulator (902) are connected through countersunk screws (5) and then are arranged in the receiving frame (700) through non-falling screws (3); oblique directions matched with the clamping pieces (304) are arranged on two sides of the outer part of the receiving frame (700); the plug insulator assembly (100) is a mosaic plastic part, and the mosaic part is a mosaic screw sleeve (101).
2. A small 180 ° quick lock life test adaptor according to claim 1, wherein said protective cover (201) has an identification plate (201 a) on its outer surface.
3. A small 180 ° quick lock life test adaptor according to claim 1, wherein said adapter means (1) is provided with an adapter means protecting cover (6) and said receiving means (2) is provided with a receiving means protecting cover (7).
CN201710274087.5A 2017-04-25 2017-04-25 Small 180-degree quick-locking long-service-life testing adapter Active CN106970284B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN106970284B true CN106970284B (en) 2023-12-15

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108063346B (en) * 2017-12-12 2023-10-20 沈阳兴华航空电器有限责任公司 Novel small connector capable of being quickly inserted and separated
CN109490672B (en) * 2018-12-10 2024-01-23 沈阳兴华航空电器有限责任公司 Automatic detection equipment and detection method for clamping jaw in cavity of insulator

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CN207148232U (en) * 2017-04-25 2018-03-27 沈阳兴华航空电器有限责任公司 A kind of small-sized 180 ° fast lock high life test adapters

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CN101908691A (en) * 2010-06-21 2010-12-08 贵州航天电器股份有限公司 Connector locking and electromagnetic unlocking device
CN202474423U (en) * 2012-02-23 2012-10-03 沈阳兴华航空电器有限责任公司 Buckle type electric connector
CN104037563A (en) * 2014-05-30 2014-09-10 沈阳兴华航空电器有限责任公司 Zero-insertion-force rectangular electric connector
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