CN106966584A - A kind of preparation method of green non-poisonous glass fining agent - Google Patents
A kind of preparation method of green non-poisonous glass fining agent Download PDFInfo
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- CN106966584A CN106966584A CN201710190832.8A CN201710190832A CN106966584A CN 106966584 A CN106966584 A CN 106966584A CN 201710190832 A CN201710190832 A CN 201710190832A CN 106966584 A CN106966584 A CN 106966584A
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C1/00—Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
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Abstract
The present invention relates to a kind of preparation method of green non-poisonous glass fining agent, belong to fining agent preparing technical field.The present invention first dissolves polyvinyl alcohol; poly-vinyl alcohol solution is made; boric acid solution is then added dropwise; gel precipitate is formed, after drying with powdered rice hulls mixed calcining, black powder is made; again under nitrogen guard mode; composite granule of the reaction generation containing carborundum, boron carbide and silica, finally by composite granule and calcium carbide ball milling mixing, produces green non-poisonous glass fining agent.Green non-poisonous glass prepared by the present invention does not produce noxious material in use with fining agent, will not produce harm to human body and bad border, meet the requirement of environmental protection;Less using bubble in the glass metal obtained by it, seed concentration reaches 0.425~0.658 seed/cm3, have broad application prospects.
Description
Technical field
The present invention relates to a kind of preparation method of green non-poisonous glass fining agent, belong to fining agent preparing technical field.
Background technology
Glass releases substantial amounts of gas in melting process, because various mineral (such as feldspar) in frit,
Metal salt (such as barium carbonate), oxide (such as SiO2) the released reaction product of chemical reaction such as decompose, melt, they are
Inevitable outcome in Improving Glass Manufacturing Processes, while being to be free in the unnecessary reaction product outside glass structures again, is referred to as
Formation of gaseous inclusions, commonly referred to as " bubble ", the presence of these bubbles can all produce fatal shadow to final finished glass article
Ring.According to different glass compositions and production technology, the characteristics of bubble in glass has chemical diversity and polymorphic structure.According to
, there are dissolving bubble, chemical bond bubble in the generation source of bubble, it is seen that bubble, bath surface bubble, closed air bubbles etc.;According to
The chemical composition of bubble, there is CO2、O2、H2O、H2、SO2、N2Deng;According to the form of bubble, air pocket (diameter > can be divided into
0.1mm), middle bubble (0.10~0.01mm of diameter), minute bubbles (diameter < 0.01mm).It is well known that in Improving Glass Manufacturing Processes
In, the decomposition of silicate is that now glass is not yet formed at about 800~1000 DEG C, and all kinds of formation of gaseous inclusions of generation pass through each
The interface void of solid phase fully enters flue and discharged.As temperature is increased to 1200 DEG C~1300 DEG C, the various of glass are constituted
Material surface is initially formed the larger high viscosity liquid phase substance of layer of surface tension force, and all kinds of formation of gaseous inclusions now decomposited are just
It is possible to closing and forms bubble in the melt, these bubbles is possible to gram only when its partial pressure in the melt is sufficiently large
Take the resistance of bath surface and escape, temperature continues to be increased to 1300 DEG C~1600 DEG C, and frit all melts, semifluid shape
Glass melt wrap up substantial amounts of bubble, at this moment, the interfacial tension of vapor-liquid two phases is in a kind of relative balance state in glass,
There is no the bubble wrapped up in the interference of external force and destruction, vitreum just to remain in all the time in glass metal.Discharged by External force interference
The process of bubble is clarifying process in glass metal.
Fining agent can be divided into according to clarification mechanism by oxide fining agent, sulfate fining agent, halide fining agent
With the major class of compound clarifier four, conventional fining agent has white arsenic (arsenic trioxide), antimony oxide, nitrate, sulfate, fluorination
Thing, rare earth compound and complex composition etc., wherein white arsenic are the fabulous fining agents of clarifying effect, and glass industry is commonly called as " clarification
King ", the clarification of antimony oxide is similar to white arsenic, and clarifying effect is also preferable, but with safety in production and the requirement of environmental protection,
Arsenic, antimony class fining agent with severe toxicity have been prohibited from using, and white arsenic clarification is even above with preferable clarifying effect to develop
The fining agent of effect, people have carried out numerous studies to compound clarifier, also disclose that some have answering for preferable clarifying effect
Fining agent is closed, but because the chemical clarification that fining agent is carried out to glass is real by adding oxidant and multivalent oxide
It is existing, the contradiction between sulphur clarification and oxygen clarification is easily caused, causes SO in glass2、O2The disorder of solubility gradients, so that glass
There is microvesicle in plate face, causes the flaw of glass.
The content of the invention
The technical problems to be solved by the invention are:Pollution is also easy to produce under the high temperature conditions with fining agent for traditional glass
Property gas, cause severe operational environment, there is provided a kind of composite granule and electricity voluntarily to prepare the problem of pollution environment
Stone is compounded, the method for preparing green non-poisonous glass fining agent.The present invention first dissolves polyvinyl alcohol, and polyethylene is made
Alcoholic solution, is then added dropwise boric acid solution, forms gel precipitate, after drying with powdered rice hulls mixed calcining, and black powder is made,
Again under nitrogen guard mode, composite granule of the reaction generation containing carborundum, boron carbide and silica, finally by composite powder
Body and calcium carbide ball milling mixing, produce green non-poisonous glass fining agent.During the present invention in glass using making, composite granule
In boron carbide and calcium carbide in calcium carbide made with glass during the oxygen and steam reaction that produce, generate carbon dioxide
Deng gas, coordinate the boron oxide of generation to volatilize at high temperature, minute bubbles is discharged rapidly after growing up, in later stage cooling procedure,
The calcium oxide of generation can absorb the carbon dioxide in bubble, reaches the effect of clarification, and calcium oxide can also effectively improve glass
Chemical stability and mechanical strength, the problem of efficiently solving during traditional glass fining agent use easily pollution environment.
In order to solve the above technical problems, the technical solution adopted by the present invention is:
(1) 10~15g polyvinyl alcohol is weighed, pours into the beaker for filling 120~150mL deionized waters, is stirred with glass bar
Mix after 8~10min of mixing, stand 2~4h, then beaker immigration digital display is tested the speed in constant temperature blender with magnetic force, in temperature be 85~
90 DEG C, rotating speed is under the conditions of 300~400r/min, constant temperature stirs 2~4h, obtains poly-vinyl alcohol solution;
(2) measure in the above-mentioned gained poly-vinyl alcohol solutions of 100~120mL, the three-necked flask for pouring into belt stirrer, then by three
Mouth flask is placed in water-bath, and regulation temperature is 65~70 DEG C, speed of agitator to 600~800r/min, in constant temperature stirring
Under, 30~50mL mass fractions are added dropwise into three-necked flask by dropping funel for 4~6% boric acid solutions, control 15~
Dripped off in 20min, treat completion of dropping, continue 45~60min of constant temperature stirring reaction;
(3) after above-mentioned stirring reaction terminates, by material filtering in above-mentioned three-necked flask, filter cake is collected, and filter cake is put
In baking oven, drying is placed in mortar to constant weight, then by dried filter cake under the conditions of temperature is 105~110 DEG C, grinding 10
~15min, obtains filter cake powder, standby;
(4) 200~300g rice husks are weighed, are placed in baking oven, are dried under the conditions of temperature is 105~110 DEG C to constant weight, then
Dried rice husk is poured into pulverizer, 120~180 mesh sieves are crossed after crushing, powdered rice hulls are obtained;
(5) it is 1 in mass ratio:1~1:3 pour into the standby filter cake powder of step (3) and above-mentioned gained powdered rice hulls in beaker,
After 20~30min of glass bar stirring mixing, material in beaker is transferred to Muffle furnace, forged under the conditions of temperature is 500~550 DEG C
45~90min is burnt, room temperature is cooled to the furnace, obtains black powder;
(6) above-mentioned gained black powder is transferred to retort, nitrogen is passed through into stove with 20~30mL/min speed, in nitrogen
Under gas shielded state, 1200~1300 DEG C, 2~4h of insulation reaction, furnace cooling are warming up to 10~20 DEG C/min rate programs
To room temperature, discharging obtains composite granule;
(7) count by weight, 60~80 parts of above-mentioned gained composite powders, 20~30 parts of electricity are sequentially added in ball mill
Stone, is 10 by ball material mass ratio:1~20:1 adds after zirconium oxide ball milling pearl, 24~36h of ball-milling treatment, crosses 325~500 mesh sieves,
Produce green non-poisonous glass fining agent.
The application process of the present invention:In the glass smelting high temperature period, green non-poisonous glass prepared by the present invention is clarified
Agent be added to glass smelting batch in, the amount of addition is found Glass Batch Quality 0.2~0.6%, and in temperature be 1300
180~200min of high temperature melting is carried out at~1600 DEG C, after end is founded, glass metal is obtained.After testing, present invention system is utilized
Bubble is less in glass metal obtained by standby green non-poisonous glass fining agent, and seed concentration reaches 0.425~0.658
Seed/cm3, and the fining agent does not produce noxious material in use, will not produce harm to human body and bad border.
The present invention is compared with other method, and advantageous effects are:
(1) green non-poisonous glass prepared by the present invention does not produce noxious material in use with fining agent, will not be right
Human body and bad border produce harm, meet the requirement of environmental protection;
(2) the green non-poisonous glass fining agent clarifying effect that prepared by the present invention is good, using in the glass metal obtained by it
Bubble is less, and seed concentration reaches 0.425~0.658 seed/cm3;
(3) green non-poisonous glass fining agent preparation process prepared by the present invention is simple, and required cost is low, with wide
Application prospect.
Embodiment
10~15g polyvinyl alcohol is weighed first, is poured into the beaker for filling 120~150mL deionized waters, is stirred with glass bar
Mix after 8~10min of mixing, stand 2~4h, then beaker immigration digital display is tested the speed in constant temperature blender with magnetic force, in temperature be 85~
90 DEG C, rotating speed is under the conditions of 300~400r/min, constant temperature stirs 2~4h, obtains poly-vinyl alcohol solution;Measure on 100~120mL
State in gained poly-vinyl alcohol solution, the three-necked flask for pouring into belt stirrer, then three-necked flask is placed in water-bath, adjust temperature
For 65~70 DEG C, speed of agitator to 600~800r/min, under constant temperature stirring, by dropping funel into three-necked flask
It is 4~6% boric acid solutions that 30~50mL mass fractions, which are added dropwise, and control is dripped off in 15~20min, treats completion of dropping, continues permanent
Warm 45~60min of stirring reaction;After above-mentioned stirring reaction terminates, by material filtering in above-mentioned three-necked flask, filter cake is collected, and
Filter cake is placed in baking oven, is dried under the conditions of temperature is 105~110 DEG C and is placed in mortar to constant weight, then by dried filter cake
In, 10~15min is ground, filter cake powder is obtained, it is standby;Weigh 200~300g rice husks again, be placed in baking oven, in temperature be 105~
Drying is poured into pulverizer to constant weight, then by dried rice husk under the conditions of 110 DEG C, and 120~180 mesh sieves are crossed after crushing, rice is obtained
Shell powder;It is 1 in mass ratio:1~1:3 pour into standby filter cake powder and above-mentioned gained powdered rice hulls in beaker, are stirred with glass bar
Mix after 20~30min, material in beaker be transferred to Muffle furnace, 45~90min is calcined under the conditions of temperature is 500~550 DEG C,
Cool to room temperature with the furnace, obtain black powder;Above-mentioned gained black powder is transferred to retort, with 20~30mL/min speed to stove
Nitrogen is inside passed through, under nitrogen guard mode, 1200~1300 DEG C, insulation reaction are warming up to 10~20 DEG C/min rate programs
2~4h, cools to room temperature with the furnace, discharging, obtains composite granule;Count by weight, 60~80 parts are sequentially added in ball mill
Above-mentioned gained composite powder, 20~30 parts of calcium carbides are 10 by ball material mass ratio:1~20:1 adds at zirconium oxide ball milling pearl, ball milling
Manage after 24~36h, cross 325~500 mesh sieves, produce green non-poisonous glass fining agent.
Example 1
15g polyvinyl alcohol is weighed first, is poured into the beaker for filling 150mL deionized waters, is stirred and mixed with glass bar
After 10min, 4h is stood, then beaker immigration digital display is tested the speed in constant temperature blender with magnetic force, is 90 DEG C in temperature, rotating speed is 400r/
Under the conditions of min, constant temperature stirring 4h obtains poly-vinyl alcohol solution;The above-mentioned gained poly-vinyl alcohol solutions of 120mL are measured, band stirring is poured into
In the three-necked flask of device, then three-necked flask is placed in water-bath, regulation temperature is 70 DEG C, speed of agitator to 800r/min,
Under constant temperature stirring, 50mL mass fractions are added dropwise for 6% boric acid solution into three-necked flask by dropping funel, control exists
Dripped off in 20min, treat completion of dropping, continue constant temperature stirring reaction 60min;After above-mentioned stirring reaction terminates, by above-mentioned three mouthfuls
Material filtering in flask, collects filter cake, and filter cake is placed in baking oven, is dried under the conditions of temperature is 110 DEG C to constant weight, then will
Dried filter cake is placed in mortar, is ground 15min, is obtained filter cake powder, standby;300g rice husks are weighed again, are placed in baking oven, in
Temperature is poured into pulverizer for drying under the conditions of 110 DEG C to constant weight, then by dried rice husk, and 180 mesh sieves are crossed after crushing, rice is obtained
Shell powder;It is 1 in mass ratio:3 pour into standby filter cake powder and above-mentioned gained powdered rice hulls in beaker, are stirred and mixed with glass bar
After 30min, material in beaker is transferred to Muffle furnace, 90min is calcined under the conditions of temperature is 550 DEG C, cools to room temperature with the furnace, obtain
Black powder;Above-mentioned gained black powder is transferred to retort, nitrogen is passed through into stove with 30mL/min speed, in nitrogen protection
Under state, 1300 DEG C are warming up to 20 DEG C/min rate programs, insulation reaction 4h cools to room temperature with the furnace, discharge, obtain composite powder
Body;Count by weight, 80 parts of above-mentioned gained composite powders, 30 parts of calcium carbides, by ball material mass ratio are sequentially added in ball mill
For 20:1 adds after zirconium oxide ball milling pearl, ball-milling treatment 36h, crosses 500 mesh sieves, produces green non-poisonous glass fining agent.
In the glass smelting high temperature period, green non-poisonous glass fining agent prepared by the present invention is matched somebody with somebody added to glass smelting
Close in material, the amount of addition is found Glass Batch Quality 0.6%, and high temperature melting 200min carried out at temperature is 1600 DEG C,
After end is founded, glass metal is obtained.After testing, the glass obtained by the green non-poisonous glass fining agent of the invention prepared is utilized
Bubble is less in glass liquid, and seed concentration reaches 0.658 seed/cm3, and the fining agent does not produce Toxic in use
Matter, will not produce harm to human body and bad border.
Example 2
10g polyvinyl alcohol is weighed first, is poured into the beaker for filling 120mL deionized waters, is stirred and mixed with glass bar
After 8min, 2h is stood, then beaker immigration digital display is tested the speed in constant temperature blender with magnetic force, is 85 DEG C in temperature, rotating speed is 300r/
Under the conditions of min, constant temperature stirring 2h obtains poly-vinyl alcohol solution;The above-mentioned gained poly-vinyl alcohol solutions of 100mL are measured, band stirring is poured into
In the three-necked flask of device, then three-necked flask is placed in water-bath, regulation temperature is 65 DEG C, speed of agitator to 600r/min,
Under constant temperature stirring, 30mL mass fractions are added dropwise for 4% boric acid solution into three-necked flask by dropping funel, control exists
Dripped off in 15min, treat completion of dropping, continue constant temperature stirring reaction 45min;After above-mentioned stirring reaction terminates, by above-mentioned three mouthfuls
Material filtering in flask, collects filter cake, and filter cake is placed in baking oven, is dried under the conditions of temperature is 105 DEG C to constant weight, then will
Dried filter cake is placed in mortar, is ground 10min, is obtained filter cake powder, standby;200g rice husks are weighed again, are placed in baking oven, in
Temperature is poured into pulverizer for drying under the conditions of 105 DEG C to constant weight, then by dried rice husk, and 120 mesh sieves are crossed after crushing, rice is obtained
Shell powder;It is 1 in mass ratio:1 pours into standby filter cake powder and above-mentioned gained powdered rice hulls in beaker, is stirred and mixed with glass bar
After 20min, material in beaker is transferred to Muffle furnace, 45min is calcined under the conditions of temperature is 500 DEG C, cools to room temperature with the furnace, obtain
Black powder;Above-mentioned gained black powder is transferred to retort, nitrogen is passed through into stove with 20mL/min speed, in nitrogen protection
Under state, 1200 DEG C are warming up to 10 DEG C/min rate programs, insulation reaction 2h cools to room temperature with the furnace, discharge, obtain composite powder
Body;Count by weight, 60 parts of above-mentioned gained composite powders, 20 parts of calcium carbides, by ball material mass ratio are sequentially added in ball mill
For 10:1 adds after zirconium oxide ball milling pearl, ball-milling treatment 24h, crosses 325 mesh sieves, produces green non-poisonous glass fining agent.
In the glass smelting high temperature period, green non-poisonous glass fining agent prepared by the present invention is matched somebody with somebody added to glass smelting
Close in material, the amount of addition is found Glass Batch Quality 0.2%, and high temperature melting 180min carried out at temperature is 1300 DEG C,
After end is founded, glass metal is obtained.After testing, the glass obtained by the green non-poisonous glass fining agent of the invention prepared is utilized
Bubble is less in glass liquid, and seed concentration reaches 0.425 seed/cm3, and the fining agent does not produce Toxic in use
Matter, will not produce harm to human body and bad border.
Example 3
12g polyvinyl alcohol is weighed first, is poured into the beaker for filling 140mL deionized waters, is stirred and mixed with glass bar
After 9min, 3h is stood, then beaker immigration digital display is tested the speed in constant temperature blender with magnetic force, is 87 DEG C in temperature, rotating speed is 350r/
Under the conditions of min, constant temperature stirring 3h obtains poly-vinyl alcohol solution;The above-mentioned gained poly-vinyl alcohol solutions of 110mL are measured, band stirring is poured into
In the three-necked flask of device, then three-necked flask is placed in water-bath, regulation temperature is 67 DEG C, speed of agitator to 700r/min,
Under constant temperature stirring, 40mL mass fractions are added dropwise for 5% boric acid solution into three-necked flask by dropping funel, control exists
Dripped off in 17min, treat completion of dropping, continue constant temperature stirring reaction 50min;After above-mentioned stirring reaction terminates, by above-mentioned three mouthfuls
Material filtering in flask, collects filter cake, and filter cake is placed in baking oven, is dried under the conditions of temperature is 107 DEG C to constant weight, then will
Dried filter cake is placed in mortar, is ground 12min, is obtained filter cake powder, standby;250g rice husks are weighed again, are placed in baking oven, in
Temperature is poured into pulverizer for drying under the conditions of 107 DEG C to constant weight, then by dried rice husk, and 160 mesh sieves are crossed after crushing, rice is obtained
Shell powder;It is 1 in mass ratio:2 pour into standby filter cake powder and above-mentioned gained powdered rice hulls in beaker, are stirred and mixed with glass bar
After 25min, material in beaker is transferred to Muffle furnace, 60min is calcined under the conditions of temperature is 520 DEG C, cools to room temperature with the furnace, obtain
Black powder;Above-mentioned gained black powder is transferred to retort, nitrogen is passed through into stove with 25mL/min speed, in nitrogen protection
Under state, 1250 DEG C are warming up to 15 DEG C/min rate programs, insulation reaction 3h cools to room temperature with the furnace, discharge, obtain composite powder
Body;Count by weight, 70 parts of above-mentioned gained composite powders, 25 parts of calcium carbides, by ball material mass ratio are sequentially added in ball mill
For 15:1 adds after zirconium oxide ball milling pearl, ball-milling treatment 30h, crosses 400 mesh sieves, produces green non-poisonous glass fining agent.
In the glass smelting high temperature period, green non-poisonous glass fining agent prepared by the present invention is matched somebody with somebody added to glass smelting
Close in material, the amount of addition is found Glass Batch Quality 0.4%, and high temperature melting 190min carried out at temperature is 1500 DEG C,
After end is founded, glass metal is obtained.After testing, the glass obtained by the green non-poisonous glass fining agent of the invention prepared is utilized
Bubble is less in glass liquid, and seed concentration reaches 0.528 seed/cm3, and the fining agent does not produce Toxic in use
Matter, will not produce harm to human body and bad border.
Claims (1)
1. a kind of preparation method of green non-poisonous glass fining agent, it is characterised in that specifically preparation process is:
(1) 10~15g polyvinyl alcohol is weighed, is poured into the beaker for filling 120~150mL deionized waters, stirs mixed with glass bar
Close after 8~10min, stand 2~4h, then beaker immigration digital display is tested the speed in constant temperature blender with magnetic force, in temperature be 85~90 DEG C,
Rotating speed is under the conditions of 300~400r/min, constant temperature stirs 2~4h, obtains poly-vinyl alcohol solution;
(2) measure in the above-mentioned gained poly-vinyl alcohol solutions of 100~120mL, the three-necked flask for pouring into belt stirrer, then three mouthfuls are burnt
Bottle is placed in water-bath, and regulation temperature is 65~70 DEG C, speed of agitator to 600~800r/min, under constant temperature stirring, is led to
Cross dropping funel and 30~50mL mass fractions are added dropwise into three-necked flask for 4~6% boric acid solutions, control in 15~20min
Drip off, treat completion of dropping, continue 45~60min of constant temperature stirring reaction;
(3) after above-mentioned stirring reaction terminates, by material filtering in above-mentioned three-necked flask, filter cake is collected, and filter cake is placed in baking
In case, drying is placed in mortar to constant weight, then by dried filter cake under the conditions of temperature is 105~110 DEG C, and grinding 10~
15min, obtains filter cake powder, standby;
(4) 200~300g rice husks are weighed, are placed in baking oven, are dried under the conditions of temperature is 105~110 DEG C to constant weight, then will be dry
Rice husk after dry is poured into pulverizer, and 120~180 mesh sieves are crossed after crushing, powdered rice hulls are obtained;
(5) it is 1 in mass ratio:1~1:3 pour into the standby filter cake powder of step (3) and above-mentioned gained powdered rice hulls in beaker, use glass
After 20~30min of glass rod stirring mixing, material in beaker is transferred to Muffle furnace, 45 are calcined under the conditions of temperature is 500~550 DEG C
~90min, cools to room temperature with the furnace, obtains black powder;
(6) above-mentioned gained black powder is transferred to retort, nitrogen is passed through into stove with 20~30mL/min speed, protected in nitrogen
Under shield state, 1200~1300 DEG C are warming up to 10~20 DEG C/min rate programs, 2~4h of insulation reaction cools to room with the furnace
Temperature, discharging, obtains composite granule;
(7) count by weight, sequentially add 60~80 parts of above-mentioned gained composite powders in ball mill, 20~30 parts of calcium carbides,
It is 10 by ball material mass ratio:1~20:1 adds after zirconium oxide ball milling pearl, 24~36h of ball-milling treatment, crosses 325~500 mesh sieves, i.e.,
Obtain green non-poisonous glass fining agent.
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Cited By (1)
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CN110104947A (en) * | 2019-05-14 | 2019-08-09 | 山东硼硅玻璃制品有限公司 | A kind of medical packaging high boron-silicon glass pipe material and preparation method |
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US20090023573A1 (en) * | 2007-07-17 | 2009-01-22 | Silke Wolff | Organic and inorganic peroxides as refining agents in the production of glass |
CN101172606A (en) * | 2007-10-26 | 2008-05-07 | 哈尔滨工程大学 | Method for synthesizing boron carbide in low-temperature |
CN106517738A (en) * | 2011-02-24 | 2017-03-22 | 欧文斯-布洛克威玻璃容器有限公司 | Process for melting and refining soda-lime glass |
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CN110104947A (en) * | 2019-05-14 | 2019-08-09 | 山东硼硅玻璃制品有限公司 | A kind of medical packaging high boron-silicon glass pipe material and preparation method |
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Application publication date: 20170721 |