CN106965295B - Compression molding equipment for activated carbon rods - Google Patents
Compression molding equipment for activated carbon rods Download PDFInfo
- Publication number
- CN106965295B CN106965295B CN201710153186.8A CN201710153186A CN106965295B CN 106965295 B CN106965295 B CN 106965295B CN 201710153186 A CN201710153186 A CN 201710153186A CN 106965295 B CN106965295 B CN 106965295B
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- China
- Prior art keywords
- mounting surface
- activated carbon
- mould
- compression molding
- bracket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 77
- 238000000748 compression moulding Methods 0.000 title claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims abstract description 24
- 239000000428 dust Substances 0.000 claims description 25
- 238000000034 method Methods 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 229910052799 carbon Inorganic materials 0.000 abstract description 2
- 238000009434 installation Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 4
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/04—Exhausting or laying dust
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
- B28B3/26—Extrusion dies
Abstract
The invention discloses an active carbon rod compression molding device, which comprises: a table having a table top; the bracket is arranged on the table top; the mould is used for compression molding of the activated carbon rod and can be vertically arranged above the table top, and the mould is provided with two end parts which can move relatively; the pressing-in mechanism is used for driving one end part of the die to move relative to the other end part and is arranged on the bracket; a top block for supporting the other end of the mold, which is mounted on the table; the clamping mechanism is used for clamping the die and is arranged on the bracket in a sliding manner to form sliding connection along a first direction; the starting button is used for controlling the press-in mechanism and is arranged on the workbench; the first direction is perpendicular to the mesa. The invention has the following beneficial effects: can apply a uniform compression molding force to the activated carbon powder to improve its properties.
Description
Technical Field
The invention belongs to the technical field of compression molding of activated carbon rods, and particularly relates to compression molding equipment for activated carbon rods.
Background
The activated carbon rod is one of the most important components in the water purifying equipment, and the quality of the activated carbon rod determines the quality of the water purifying effect of the water purifying equipment. The extrusion molding is commonly adopted in China to produce the activated carbon rod at present. However, the structure and compression molding process of the mold for producing the activated carbon rod are not reasonable, and the extrusion force of the activated carbon powder in the mold is not uniform, so that some parts of the activated carbon powder are loosened, a large number of activated carbon hair line holes are damaged in the extrusion molding process, and the water purification performance of the activated carbon rod is greatly reduced.
In view of the above, there is a need for further improvement of the existing apparatus to improve the water purification performance of the activated carbon rod.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide compression molding equipment for an activated carbon rod, which can apply uniform compression molding force to activated carbon powder so as to improve the performance of the activated carbon powder.
In order to solve the problems of the prior art, the invention discloses an active carbon rod compression molding device, which comprises: a table having a table top; the bracket is arranged on the table top; the mould is used for compression molding of the activated carbon rod and can be vertically arranged above the table top, and the mould is provided with two end parts which can move relatively; the pressing-in mechanism is used for driving one end part of the die to move relative to the other end part and is arranged on the bracket; a top block for supporting the other end of the mold, which is mounted on the table; the clamping mechanism is used for clamping the die and is arranged on the bracket in a sliding manner to form sliding connection along a first direction; the starting button is used for controlling the press-in mechanism and is arranged on the workbench; the first direction is perpendicular to the mesa.
Further, the mold includes: the mould shell is used for accommodating the activated carbon powder; the mould core is arranged in the mould shell, a first piston is arranged at the bottom of the mould core, and the first piston and the lower half part of the mould shell form sliding connection along the axis direction of the first piston; and the bottom of the die cover is provided with a second piston, and the second piston and the upper half part of the die shell form sliding connection along the axial direction of the second piston.
Further, the press-in mechanism further includes: pressing into a cylinder, and inversely installing on the bracket; the first linear sliding rail is arranged on the bracket; the first sliding block is slidably mounted on the first linear sliding rail to form sliding connection along a first direction, and a piston rod pressed into the air cylinder is connected with the first sliding block; and the pressure head is arranged on the first sliding block, connected to a piston rod of the pressing-in cylinder and used for extruding the die.
Furthermore, the safety grating safety device also comprises a pair of safety gratings which are symmetrically arranged on the bracket by taking the installation center of the mould as a symmetry axis; when the safety grating detects an object, the pressing-in air cylinder can be controlled to pause.
Furthermore, the grating fixing device also comprises a pair of grating fixing plates which are respectively arranged at two sides of the bracket and extend forwards; the safety gratings are respectively arranged on the grating fixing plates.
Further, the clamping mechanism includes: the second linear sliding rail is arranged on the bracket; the second sliding block is slidably arranged on the second linear sliding rail to form sliding connection along the first direction; the pneumatic clamping jaw is arranged on the second sliding block and is provided with two movable clamping heads, and the clamping heads can approach or depart from the die along a second direction under the pneumatic control; the second direction is perpendicular to the first direction.
Further, the clamping mechanism further comprises a return spring connected to the second slider.
Further, still include dust collecting device, dust collecting device includes: the dust collecting cover is arranged on the table top and is provided with a plurality of dust collecting ports; the dust collecting pipeline is arranged on the table top and communicated with the dust collecting cover; the fan is provided with an air suction opening which is communicated with the dust collecting pipeline.
Furthermore, the number of the starting buttons is two, and the pressing-in air cylinder can be controlled to work when the starting buttons are pressed simultaneously.
Further, the stent has: the first mounting surface is positioned at the rear of the mold; the second mounting surface is mounted on the top of the first mounting surface; a third mounting surface mounted on one side of the first mounting surface; a fourth mounting surface mounted on the other side of the first mounting surface; the first mounting surface, the third mounting surface and the fourth mounting surface are respectively vertical to the table-board, and the third mounting surface and the fourth mounting surface are respectively vertical to the first mounting surface; the second mounting surface is parallel to the table-board; the press-in cylinder is installed on the second installation surface, and the die is arranged in a space surrounded by the first installation surface, the second installation surface, the third installation surface, the fourth installation surface and the table surface.
The invention has the following beneficial effects: can apply uniform compression molding force to the activated carbon powder to improve the performance thereof.
Drawings
FIG. 1 is a perspective view of a preferred embodiment of the present invention;
FIG. 2 is a perspective view of the embodiment shown in FIG. 1 from another perspective;
FIG. 3 is a front view of the structure of the embodiment shown in FIG. 1;
FIG. 4 is a left side view of the structure of the embodiment shown in FIG. 1;
fig. 5 is a schematic structural view of the mold in the embodiment shown in fig. 1.
Reference numerals:
1, a bracket; 1.1 a first mounting surface; 1.2 a second mounting surface; 1.3 a third mounting surface; 1.4 fourth mounting surface; 2, molding; 2.1 a mould shell; 2.2, a mold core; 2.2.1 a first piston; 2.3, covering the die; 2.3.1 second piston; 3, pressing in a mechanism; 3.1 pressing into a cylinder; 3.2 a first linear slide rail; 3.3 first slide block; 3.4 pressure head; 4, jacking blocks; 5, a clamping mechanism; 5.1 a second linear slide rail; 5.2 a second slide block; 5.3 pneumatic clamping jaws; 6, a workbench; 6.1 a table top; 7, a safety grating; 8, fixing a grating plate; 9 a dust collecting device; 9.1 dust collecting hood; 9.2 dust collecting pipe; 9.3, a fan; 10 start button; 11 activated carbon powder.
Detailed Description
The invention is further described below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
As shown in fig. 1 to 5, an activated carbon rod compression molding apparatus includes: a table 6, the table 6 having a table top 6.1; the bracket 1 is arranged on the table top 6.1; the mould 2 for the compression moulding of the activated carbon rod can be vertically arranged above the table top 6.1, and the mould 2 has two end parts which can move relatively; the pressing-in mechanism 3 is used for driving one end part of the die 2 to move relative to the other end part and is arranged on the bracket 1; a top block 4 for supporting the other end of the mould 2, mounted on the table 6.1; the clamping mechanism 5 is used for clamping the die 2, is arranged on the bracket 1 in a sliding way and forms a sliding connection along a first direction; a start button 10 for controlling the press-in mechanism 3, the start button 10 being mounted on the table 6; the first direction is perpendicular to the table top 6.1.
When in use, the activated carbon powder 11 is filled in the mould 2, specifically between the two movable ends. Then, the mold 2 is mounted on the holder 1 so that one end portion thereof is supported by the top block 4 and the other end portion is pressed by the pressing mechanism 3, whereby the activated carbon powder 11 is pressed from both end portions. Because the forces act mutually, the inside of the activated carbon powder 11 is uniformly pressed, so that the activated carbon rod is better molded, and the performance of the activated carbon rod is greatly improved.
Preferably, the mold 2 comprises: a mould shell 2.1 for containing the activated carbon powder 11; the mold core 2.2 is arranged in the mold shell 2.1, a first piston 2.2.1 is arranged at the bottom of the mold core 2.2, the first piston 2.2.1 is a movable end, and the movable end is in sliding connection with the lower half part of the mold shell 2.1 along the axial direction of the movable end; the bottom of the die cover 2.3 is provided with a second piston 2.3.1, the second piston 2.3.1 is the other movable end, and the second piston and the upper half part of the die shell 2.1 form sliding connection along the axial direction of the second piston; the mould 2 with the structure can be conveniently filled with the activated carbon powder 11, and the activated carbon powder is subjected to uniform acting force during extrusion so as to ensure the performance of the activated carbon rod.
Preferably, the press-fitting mechanism 3 further includes: pressing into a cylinder 3.1, and inversely installing on the bracket 1; the first linear slide rail 3.2 is arranged on the bracket 1; the first sliding block 3.3 is slidably mounted on the first linear sliding rail 3.2 to form sliding connection along the first direction, and a piston rod of the press-in cylinder 3.1 is connected with the first sliding block 3.3; and the pressure head 3.4 is arranged on the first sliding block 3.3 and is connected to a piston rod of the pressing-in cylinder 3.1 for extruding the die 2. The structure can ensure that the compression molding force is always vertical to the table top 6.1, thereby ensuring that the deflection can not occur under huge pressure so as to ensure that the activated carbon powder 11 can not be subjected to uniform pressure.
Preferably, the safety device also comprises a pair of safety gratings 7 which are symmetrically arranged on the bracket 1 by taking the installation center of the mould 2 as a symmetry axis; the safety light grating 7 can control the pressing cylinder 3.1 to pause when detecting the object. The structure can prevent foreign matters or hands from entering a working area so as to cause safety accidents, and ensure that the compression molding work can be carried out safely and smoothly. More specifically, the optical grating fixing device further comprises a pair of grating fixing plates 8 which are respectively installed at two sides of the bracket 1 and extend forwards; the safety gratings 7 are respectively arranged on grating fixing plates 8. Such a configuration can enlarge the area of the security area, thereby improving security.
Preferably, the clamping mechanism 5 comprises: the second linear slide rail 5.1 is arranged on the bracket 1; the second sliding block 5.2 is slidably mounted on the second linear sliding rail 5.1 to form sliding connection along the first direction; a pneumatic clamping jaw 5.3 mounted on the second slide 5.2 and having two movable jaws which can be moved towards or away from the mould 2 in a second direction under pneumatic control; the second direction is perpendicular to the first direction. The structure can make the pneumatic clamping jaws 5.3 move along with the acting force of the pressing-in air cylinders 3.1 after clamping the die 2. As a more specific preference, the gripping mechanism 5 also comprises a return spring, connected to the second slider 5.2. This arrangement enables the second slide 5.2 to be automatically repositioned in time to prepare for the next compression moulding.
Preferably, the dust collector further comprises a dust collecting device 9, wherein the dust collecting device 9 comprises: the dust hood 9.1 is arranged on the table top 6.1 and is provided with a plurality of dust collecting openings; a dust collecting pipeline 9.2 which is arranged on the table top 6.1 and communicated with the dust collecting cover 9.1; the fan 9.3 is provided with an air suction opening which is communicated with the dust collecting pipeline 9.2. The structure can lead the activated carbon powder 11 leaked from the bottom of the mold 2 during compression molding to be sucked away in time, thereby avoiding the activated carbon powder from diffusing into the surrounding environment to influence the health of workers.
Preferably, the number of the start buttons 10 is two, and the operation of the pressing cylinder 3.1 can be controlled only when the start buttons 10 are pressed simultaneously. Because the compression molding force exceeds 1 ton, once the hand of the worker is pressed into the air cylinder 3.1, a large safety accident can be caused, the worker can press the starting button 10 by two hands simultaneously to enable the pressing-in air cylinder 3.1 to work, and the accident is avoided.
Preferably, the stent 1 has: a first mounting surface 1.1 located behind the mold 2; the second mounting surface 1.2 is mounted at the top of the first mounting surface 1.1; a third mounting surface 1.3 mounted on one side of the first mounting surface 1.1; a fourth mounting surface 1.4 mounted on the other side of the first mounting surface 1.1; the first mounting surface 1.1, the third mounting surface 1.3 and the fourth mounting surface 1.4 are respectively vertical to the table surface 6.1, and the third mounting surface 1.3 and the fourth mounting surface 1.4 are respectively vertical to the first mounting surface 1.1; the second mounting surface 1.2 is parallel to the table top 6.1; the press-in cylinder 3.1 is mounted on the second mounting surface 1.2, and the die 2 is arranged in a space surrounded by the first mounting surface 1.1, the second mounting surface 1.2, the third mounting surface 1.3, the fourth mounting surface 1.4 and the table surface 6.1. The structure enables the components to be reasonably arranged on the bracket 1 so as to achieve more coordinated actions without mutual influence, and is convenient for workers to take and place the mould 2.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.
Claims (8)
1. The compression molding equipment for the activated carbon rods comprises a workbench (6), wherein the workbench (6) is provided with a table top (6.1); the method is characterized in that: further comprising:
a bracket (1) mounted on the table top (6.1);
a mould (2) for compression moulding of an activated carbon rod, which can be arranged vertically above the table top (6.1), the mould (2) having two ends which can move relative to each other;
the pressing-in mechanism (3) is used for driving one end part of the mould (2) to move relative to the other end part and is arranged on the bracket (1);
a top block (4) for supporting the other end of the mould (2), mounted on the table (6.1);
the clamping mechanism (5) is used for clamping the die (2) and is arranged on the bracket (1) in a sliding mode to form sliding connection along a first direction;
a start button (10) for controlling the press-in mechanism (3), the start button (10) being mounted on the table (6);
the first direction is perpendicular to the table top (6.1);
the mold (2) comprises:
a mould shell (2.1) for containing the activated carbon powder (11);
the mould core (2.2) is arranged in the mould shell (2.1), a first piston (2.2.1) is arranged at the bottom of the mould core (2.2), and the first piston (2.2.1) and the lower half part of the mould shell (2.1) form sliding connection along the axial direction of the first piston;
the bottom of the mould cover is provided with a second piston, and the second piston and the upper half part of the mould shell (2.1) form sliding connection along the axial direction of the mould cover;
the press-in mechanism (3) comprises:
a press-in cylinder is inversely arranged on the bracket (1);
the first linear sliding rail is arranged on the bracket (1);
the first sliding block (3.3) is slidably mounted on the first linear sliding rail to form sliding connection along a first direction, and a piston rod of the press-in air cylinder is connected with the first sliding block (3.3);
and the pressure head (3.4) is arranged on the first sliding block (3.3) and connected to a piston rod of the pressing-in cylinder and is used for extruding the die (2).
2. The activated carbon rod compression molding apparatus of claim 1, wherein: further comprising:
a pair of safety gratings (7) symmetrically installed on the bracket (1) by taking the installation center of the mold (2) as a symmetry axis; the safety light grating (7) can control the pressing-in air cylinder to pause when detecting an object.
3. The activated carbon rod compression molding apparatus of claim 2, wherein: further comprising:
a pair of grating fixing plates (8) which are respectively installed on two sides of the bracket (1) and extend forwards; the safety gratings (7) are respectively arranged on the grating fixing plates (8).
4. The activated carbon rod compression molding apparatus of claim 1, wherein: the clamping mechanism (5) comprises:
the second linear sliding rail (5.1) is arranged on the bracket (1);
the second sliding block (5.2) is arranged on the second linear sliding rail (5.1) in a sliding mode to form sliding connection along the first direction;
a pneumatic gripper (5.3) mounted on said second slide (5.2) and having two movable jaws which can be moved close to or away from said mould (2) in a second direction under pneumatic control;
the second direction is perpendicular to the first direction.
5. The activated carbon rod compression molding apparatus of claim 4, wherein: the clamping mechanism (5) further comprises:
a return spring connected to the second slider (5.2).
6. The activated carbon rod compression molding apparatus of claim 1, wherein: further comprising:
a dust collecting device (9), the dust collecting device (9) comprising:
the dust collection cover (9.1) is arranged on the table top (6.1) and is provided with a plurality of dust collection ports;
the dust collecting pipeline (9.2) is arranged on the table top (6.1) and communicated with the dust collecting cover (9.1);
the fan (9.3) is provided with an air suction opening which is communicated with the dust collecting pipeline (9.2).
7. The activated carbon rod compression molding apparatus of claim 1, wherein: the number of the starting buttons (10) is two, and the pressing-in air cylinder can be controlled to work when the starting buttons (10) are pressed down simultaneously.
8. The activated carbon rod compression molding apparatus of claim 1, wherein: the stent (1) has:
a first mounting surface (1.1) located behind the mould (2);
a second mounting surface (1.2) mounted on top of the first mounting surface (1.1);
a third mounting surface (1.3) mounted on one side of the first mounting surface (1.1);
a fourth mounting surface (1.4) mounted to the other side of the first mounting surface (1.1);
the first mounting surface (1.1), the third mounting surface (1.3) and the fourth mounting surface (1.4) are respectively perpendicular to the table top (6.1), and the third mounting surface (1.3) and the fourth mounting surface (1.4) are respectively perpendicular to the first mounting surface (1.1); the second mounting surface (1.2) is parallel to the table top (6.1);
the press-in air cylinder is mounted on the second mounting surface (1.2), and the die (2) is arranged in a space surrounded by the first mounting surface (1.1), the second mounting surface (1.2), the third mounting surface (1.3), the fourth mounting surface (1.4) and the table surface (6.1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710153186.8A CN106965295B (en) | 2017-03-15 | 2017-03-15 | Compression molding equipment for activated carbon rods |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710153186.8A CN106965295B (en) | 2017-03-15 | 2017-03-15 | Compression molding equipment for activated carbon rods |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106965295A CN106965295A (en) | 2017-07-21 |
| CN106965295B true CN106965295B (en) | 2022-09-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710153186.8A Expired - Fee Related CN106965295B (en) | 2017-03-15 | 2017-03-15 | Compression molding equipment for activated carbon rods |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106965295B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112295538A (en) * | 2020-09-11 | 2021-02-02 | 宁夏大明活性炭有限公司 | High-efficient former of active carbon |
| CN116985456B (en) * | 2023-09-26 | 2023-12-01 | 山西聚贤石墨新材料有限公司 | Efficient vibration forming machine and forming method for graphite electrode production |
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| CN106965295A (en) | 2017-07-21 |
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