CN106965103A - A kind of production technology of resin wheel - Google Patents
A kind of production technology of resin wheel Download PDFInfo
- Publication number
- CN106965103A CN106965103A CN201710328808.6A CN201710328808A CN106965103A CN 106965103 A CN106965103 A CN 106965103A CN 201710328808 A CN201710328808 A CN 201710328808A CN 106965103 A CN106965103 A CN 106965103A
- Authority
- CN
- China
- Prior art keywords
- resin
- wheel
- emery wheel
- production technology
- resin wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0009—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
- B24D3/20—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
- B24D3/28—Resins or natural or synthetic macromolecular compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/34—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties
- B24D3/346—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties utilised during polishing, or grinding operation
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Present invention generally provides a kind of production technology of resin wheel, alumina hollow ball is mainly added in wetting agent.By adding 3% 5% alumina hollow ball in the resin wheel, so as to not only increase the overall radiating effect of resin wheel, it is to avoid the phenomenon that resin wheel causes resin wheel easily to burst because of heated；Meanwhile, by adding 3% 5% alumina hollow ball in the resin wheel, the chip removal dynamics of resin wheel is also increased, the quality that emery wheel processes workpiece is improved.
Description
Technical field
The invention mainly relates to the technical field of emery wheel, and in particular to a kind of production technology of resin wheel.
Technical background
Resin wheel, is the emery wheel made with resin, and intensity is high, applies in cutting sheet, Double End, heavy duty grinding wheel, throws
Halo etc..With certain elasticity, heat resistance is low, and self-sharpening is good, simple for production, the characteristics of process cycle is short；It is widely used in
Corase grind, snagging, cut-out and freely it is ground, such as mill steel ingot, casting is deburred.
In existing resin wheel field, the technology of the chip removal dynamics and heat-sinking capability of emery wheel always in the art
One of problem, during resin wheel use, due to resin wheel chip removal dynamics not enough, can cause grinder buffing, processing
Workpiece quality is undesirable, it is impossible to work the work piece into perfect condition；Meanwhile, during resin wheel use, due to resin
The radiating dynamics of emery wheel is undesirable, easily causes the local heating of emery wheel, so as to influence the quality of emery wheel processing workpiece, further
, emery wheel is heated to cause the fragility of emery wheel to increase, and easily cause the explosion of emery wheel, crumble.
The content of the invention
A kind of production technology of resin wheel of major design of the present invention, to solve what is proposed in above-mentioned background, due to sand
The chip removal dynamics and thermal diffusivity of wheel are bad, and cause work pieces process undesirable and the heated technical problem easily burst of emery wheel.
The present invention solve the technical scheme that uses of above-mentioned technical problem for：A kind of production technology of resin wheel, described
Being added in resin wheel has alumina hollow ball.
It is preferred that, the resin wheel is mainly comprised the following steps：
（1）First abrasive material and wetting agent are added in batch mixer pot and are stirred mixing；
（2）After a period of time is mixed, add land plaster and mixed；
（3）Stir after a period of time, add resin-oatmeal and resin liquid is mixed；
（4）After being mixed evenly, uniform stirring is carried out adding colouring agent；
（5）After addition colouring agent stirs a period of time, shaped granule is being selected by Vibration Screen；
（6）The need for according to emery wheel is made, the material of respective quality is weighed；
（7）By the mould installion selected on hydraulic press, then by step（6）In load weighted material be thrown into mould, enter
Row compacting；
（8）After emery wheel is compressing, emery wheel after shaping is taken out, takes apart a die, the emery wheel after shaping is tested；
（9）When emery wheel after the assay was approved, be added in high temperature furnace and carry out heat hardening；
（10）After emery wheel completes heat hardening process, sharp processing is carried out by car, grinding machine；
（11）After the completion of emery wheel sharp processing, test, it is qualified to pack afterwards.
It is preferred that, in the step（1）Wetting agent in, add 3%-5% alumina hollow ball.
It is preferred that, in the step（3）In, while the resin-oatmeal and resin liquid is added, add 0.5%-1% idol
Connection agent, 1%-2% iron sulfide and 3%-5% ice crystal are mixed.
It is preferred that, above-mentioned steps（4）In colouring agent be by the iron black mixing of 0.05%-0.1% iron oxide red and 0.1%-0.2%
Form.
It is preferred that, in the step（9）In, the high temperature furnace is emery wheel curing oven, first adjusts the initial temperature of curing oven
Save into 60 DEG C -80 DEG C to carry out after heating 10-12h, into 160-180 DEG C, heated by the temperature adjustment of curing oven after 15-20h, then
Temperature is reduced to 30-60 DEG C, you can take out emery wheel.
Compared with prior art, beneficial effects of the present invention are：By the oxidation that 3%-5% is added in the resin wheel
Aluminium hollow ball, so as to not only increase the overall radiating effect of resin wheel, it is to avoid resin wheel causes resin because of heated
The phenomenon that emery wheel easily bursts；Meanwhile, by adding 3%-5% alumina hollow ball in the resin wheel, also increase tree
The chip removal dynamics of fat emery wheel, improves the quality that emery wheel processes workpiece.
Detailed explanation is carried out to the present invention below with reference to accompanying drawing and specific embodiment.
Brief description of the drawings
Fig. 1 is flowage structure schematic diagram of the invention.
Case is embodied
Embodiment：
（1）Abrasive material total amount 3%-5% alumina hollow ball is first added in the wetting agent, uniform stirring is carried out, after mixing
Wetting agent be added to batch mixer pot in abrasive material in uniform stirring；
（2）After a period of time is mixed, add land plaster and mixed；
（3）Stir after a period of time, add resin-oatmeal and resin liquid is mixed；
（4）After being mixed evenly, uniform stirring is carried out adding colouring agent；
（5）After addition colouring agent stirs a period of time, shaped granule is being selected by Vibration Screen；
（6）The need for according to emery wheel is made, the material of respective quality is weighed；
（7）By the mould installion selected on hydraulic press, then by step（6）In load weighted material be thrown into mould, enter
Row compacting；
（8）After emery wheel is compressing, emery wheel after shaping is taken out, takes apart a die, the emery wheel after shaping is tested；
（9）When emery wheel after the assay was approved, be added in high temperature furnace and carry out heat hardening；
（10）After emery wheel completes heat hardening process, sharp processing is carried out by car, grinding machine；
（11）After the completion of emery wheel sharp processing, test, it is qualified to pack afterwards.
Embodiment described above only expresses certain embodiment of the present invention, and it describes more specific and detailed, but simultaneously
Therefore the limitation to the scope of the claims of the present invention can not be interpreted as.It should be pointed out that for one of ordinary skill in the art
For, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the guarantor of the present invention
Protect scope.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.
Claims (6)
1. a kind of production technology of resin wheel, it is characterised in that：Being added in the resin wheel has alumina hollow ball.
2. a kind of production technology of resin wheel according to right 1, it is characterised in that：The resin wheel key step
For：
（1）First abrasive material and wetting agent are added in batch mixer pot and are stirred mixing；
（2）After a period of time is mixed, add land plaster and mixed；
（3）Stir after a period of time, add resin-oatmeal and resin liquid is mixed；
（4）After being mixed evenly, uniform stirring is carried out adding colouring agent；
（5）After addition colouring agent stirs a period of time, shaped granule is being selected by Vibration Screen；
（6）The need for according to emery wheel is made, the material of respective quality is weighed；
（7）By the mould installion selected on hydraulic press, then by step（6）In load weighted material be thrown into mould, enter
Row compacting；
（8）After emery wheel is compressing, emery wheel after shaping is taken out, takes apart a die, the emery wheel after shaping is tested；
（9）When emery wheel after the assay was approved, be added in high temperature furnace and carry out heat hardening；
（10）After emery wheel completes heat hardening process, sharp processing is carried out by car, grinding machine；
（11）After the completion of emery wheel sharp processing, test, it is qualified to pack afterwards.
3. a kind of production technology of resin wheel according to claim 2, it is characterised in that：In the step（1）It is wet
Moisten in agent, add 3%-5% alumina hollow ball.
4. a kind of production technology of resin wheel according to claim 2, it is characterised in that：In the step（3）In,
While adding the resin-oatmeal and resin liquid, the ice crystal of 0.5%-1% coupling agent, 1%-2% iron sulfide and 3%-5% is added
Mixed.
5. a kind of production technology of resin wheel according to claim 2, it is characterised in that：Above-mentioned steps（4）In
Toner is mixed by 0.05%-0.1% iron oxide red and 0.1%-0.2% iron oxide black.
6. a kind of production technology of resin wheel according to claim 2, it is characterised in that：In the step（9）In, institute
High temperature furnace is stated for emery wheel curing oven, the initial temperature of curing oven first is adjusted into 60 DEG C -80 DEG C is carried out after heating 10-12h, is being incited somebody to action
The temperature adjustment of curing oven is into 160-180 DEG C, after heating 15-20h, then temperature is reduced into 30-60 DEG C, you can take out emery wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710328808.6A CN106965103A (en) | 2017-05-11 | 2017-05-11 | A kind of production technology of resin wheel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710328808.6A CN106965103A (en) | 2017-05-11 | 2017-05-11 | A kind of production technology of resin wheel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106965103A true CN106965103A (en) | 2017-07-21 |
Family
ID=59330604
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710328808.6A Pending CN106965103A (en) | 2017-05-11 | 2017-05-11 | A kind of production technology of resin wheel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106965103A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108972390A (en) * | 2018-09-18 | 2018-12-11 | 西南交通大学 | A kind of rail grinding train special grinding wheel and preparation method thereof |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201614352U (en) * | 2009-11-20 | 2010-10-27 | 王毅力 | Novel alumina hollow ball for specialized pore-forming of grinding wheel |
| CN104128894A (en) * | 2014-06-26 | 2014-11-05 | 宁波大华砂轮有限公司 | Resin grinding wheel preparation method |
-
2017
- 2017-05-11 CN CN201710328808.6A patent/CN106965103A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201614352U (en) * | 2009-11-20 | 2010-10-27 | 王毅力 | Novel alumina hollow ball for specialized pore-forming of grinding wheel |
| CN104128894A (en) * | 2014-06-26 | 2014-11-05 | 宁波大华砂轮有限公司 | Resin grinding wheel preparation method |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108972390A (en) * | 2018-09-18 | 2018-12-11 | 西南交通大学 | A kind of rail grinding train special grinding wheel and preparation method thereof |
| CN108972390B (en) * | 2018-09-18 | 2020-07-03 | 西南交通大学 | Grinding wheel special for steel rail grinding train and preparation method thereof |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170721 |
|
| RJ01 | Rejection of invention patent application after publication |