CN106964991B - Welding line of barrel body positioning rolls cutting system - Google Patents
Welding line of barrel body positioning rolls cutting system Download PDFInfo
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- CN106964991B CN106964991B CN201710141789.6A CN201710141789A CN106964991B CN 106964991 B CN106964991 B CN 106964991B CN 201710141789 A CN201710141789 A CN 201710141789A CN 106964991 B CN106964991 B CN 106964991B
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- module
- ladle body
- weld seam
- rolls
- weld
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
Abstract
The invention discloses a kind of positioning of welding line of barrel body to roll cutting system, it includes ladle body conveyor module etc., ladle body conveyor module, weld and HAZ module, weld seam rolls module, weld seam shear module is connected with control module, control module controls ladle body conveyor module respectively, weld and HAZ module, weld seam rolls module, weld seam shear module carries out ladle body processing, ladle body conveyor module includes system base etc., it plugs into belt feeder and tetrad stepping carrying implement is all fixed on system base, belt feeder of plugging into is connected with the splicing of tetrad stepping carrying implement, suspension type hand behaviour's case is fixed in a rack.The present invention carries out secondary operation by the ladle body to welding fabrication, solves the problems, such as that weld seam coordinates with sealing when bung seaming in mental package steel drum manufacturing process, the use for eliminating mental package steel drum leaks hidden danger, improves the quality of mental package steel drum；Ladle body is high in machining efficiency, and production capacity is big, improves the economic benefit that mental package steel drum manufactures industry.
Description
Technical field
The present invention relates to a kind of welding line of barrel body systems, and cutting system is rolled more particularly to a kind of positioning of welding line of barrel body.
Background technology
The production technology very simple of conventional metals casing steel barrel, after ladle body plank is welded into cyclic annular ladle body, in ladle body
Seaming bung in both ends completes a finished metal casing steel barrel, there are weld seam at the seaming of ladle body plank, weld seam is opposite with bucket
Body planar projections can not be fitted close with bung, and mental package steel drum has shaking in transportational process leads to weld cracking
Risk causes mental package steel drum to leak；It is also possible to damage in mental package steel drum in transportational process at weld flush and transport
Raw material, to mental package, steel drum user brings economic loss.
Invention content
Technical problem to be solved by the invention is to provide a kind of positioning of welding line of barrel body to roll cutting system, passes through butt welding
It connects molding ladle body and carries out secondary operation, solve the problems, such as that weld seam coordinates with bung sealing on mental package steel drum, eliminates metal
The use of casing steel barrel leaks hidden danger, improves the shipping mass of mental package steel drum；Ladle body is high in machining efficiency, and production capacity is big, carries
High metal casing steel barrel manufactures the economic benefit of industry.
The present invention is to solve above-mentioned technical problem by following technical proposals：A kind of positioning of welding line of barrel body rolls shearing
System comprising ladle body conveyor module, weld and HAZ module, weld seam roll module, weld seam shear module, control module, ladle body
Conveyor module, weld and HAZ module, weld seam roll module, weld seam shear module is connected with control module, control module difference
Control ladle body conveyor module, weld and HAZ module, weld seam roll module, weld seam shear module carries out ladle body processing, ladle body conveying
Module includes system base, belt feeder of plugging into, suspension type hand grasp case, tetrad stepping carrying implement, plug into belt feeder and tetrad stepping
Carrying implement is all fixed on system base, and belt feeder of plugging into is connected with the splicing of tetrad stepping carrying implement, and suspension type hand behaviour's case is fixed
In a rack；Weld and HAZ module includes the first Chromatic sensor, the second Chromatic sensor, the first ladle body revolving part, step
Stepper motor, the first Chromatic sensor, the second Chromatic sensor, the first ladle body revolving part are each attached on tetrad stepping carrying implement,
First Chromatic sensor, the second Chromatic sensor are located at the first ladle body revolving part both sides, and stepper motor is fixed on system bottom
On seat and stepper motor and the first ladle body revolving part are connected；Weld seam rolls module and includes first hydraulic cylinder, roll arm, roll
Arm fulcrum rolls arm moving member, rolls end face, hydraulic oil container, hydraulic oil container be connected with first hydraulic cylinder and first hydraulic cylinder with
It rolls arm left end bottom to be connected, rolls arm fixed pivot and rolling arm center bottom, roll arm and existed by rolling arm fixed pivot
It rolls on arm moving member, rolls end face and be fixed on and roll arm right end bottom；Weld seam shear module includes second hydraulic cylinder, first cuts
Cropping, the second cutting head, the second ladle body revolving part, second hydraulic cylinder are connected with hydraulic oil container, the first cutting head and the second shearing
Head is separately fixed at tetrad stepping carrying implement both sides and the first cutting head and the second cutting head are connected with second hydraulic cylinder, and second
Ladle body revolving part is between the first cutting head and the second cutting head.
Preferably, described roll arm moving member, the second ladle body revolving part is connected by a gear-box with stepper motor.
Preferably, a cooling water pipe is equipped between first cutting head and the second cutting head.
Preferably, the width that rolls for rolling end face is 8mm, and welding line of barrel body thickness is after weld seam rolls module processing
Within 1.25 times of ladle body plate thickness, throat depth tolerance is ± 0.1mm after weld seam rolls module processing.
Preferably, the weld seam rolls the laborsaving lever that module is lever form structure, and weld seam rolls module to roll arm
The upwards thrust of first hydraulic cylinder is changed into downward amplification thrust by fulcrum as balance pivot, by rolling end face release
Downward amplification thrust rolls welding line of barrel body.
Preferably, the control module uses each module of PLC control system with touch screen operation interface.
The positive effect of the present invention is that：The present invention carries out secondary operation by the ladle body to welding fabrication, solves
The problem of weld seam coordinates with bung sealing on mental package steel drum, the use for eliminating mental package steel drum leak hidden danger, improve
The quality of mental package steel drum；Ladle body is high in machining efficiency, and production capacity is big, improves the economic effect that mental package steel drum manufactures industry
Benefit.
Description of the drawings
Fig. 1 is the structural schematic diagram that welding line of barrel body of the present invention positioning rolls cutting system.
Fig. 2 is the vertical view that welding line of barrel body of the present invention positioning rolls cutting system.
Specific implementation mode
Present pre-ferred embodiments are provided below in conjunction with the accompanying drawings, with the technical solution that the present invention will be described in detail.
As depicted in figs. 1 and 2, it includes that ladle body conveyor module 1, weld seam are fixed that welding line of barrel body of the present invention positioning, which rolls cutting system,
Position module 2, weld seam roll module 3, weld seam shear module 4, control module 5, ladle body conveyor module 1, weld and HAZ module 2, weldering
Seam rolls module 3, weld seam shear module 4 is connected with control module 5, and control module 5 controls ladle body conveyor module 1, weldering respectively
Seam locating module 2, weld seam roll module 3, weld seam shear module 4 carries out ladle body processing, and ladle body conveyor module 1 includes system base
11, plug into belt feeder 12, suspension type hand behaviour case 13, tetrad stepping carrying implement 14, plug into belt feeder 12 and tetrad stepping carrying implement
14 are all fixed on system base 11, and belt feeder 12 of plugging into is connected with the splicing of tetrad stepping carrying implement 14, and suspension type hand grasps case 13
It is fixed in a rack；Weld and HAZ module 2 includes the first Chromatic sensor 21, the second Chromatic sensor 22, the first ladle body
Revolving part 23, stepper motor 24, the first Chromatic sensor 21, the second Chromatic sensor 22, the first ladle body revolving part 23 are fixed
On tetrad stepping carrying implement 14, the first Chromatic sensor 21, the second Chromatic sensor 22 are located at the first ladle body revolving part
23 both sides, stepper motor 24 is fixed on system base 11 and stepper motor 24 and the first ladle body revolving part 23 are connected；Weldering
Seam roll module 3 include first hydraulic cylinder 31, roll arm 32, roll arm fulcrum 33, roll arm moving member 34, roll end face 35,
Hydraulic oil container 36, hydraulic oil container 36 is connected with first hydraulic cylinder 31 and first hydraulic cylinder 31 is connected with 32 left end bottom of arm is rolled,
It rolls arm fulcrum 33 and is fixed on and roll 32 center bottom of arm, roll arm 32 and be fixed on by rolling arm fulcrum 33 and roll arm moving member
On 34, rolls end face 35 and be fixed on and roll 32 right end bottom of arm；Weld seam shear module 4 is sheared including second hydraulic cylinder 41, first
First 42, second cutting head 43, the second ladle body revolving part 44, second hydraulic cylinder 41 are connected with hydraulic oil container 36, the first cutting head 42
Be separately fixed at 14 both sides of tetrad stepping carrying implement with the second cutting head 43 and the first cutting head 42 and the second cutting head 43 with
Second hydraulic cylinder 41 is connected, and the second ladle body revolving part 44 is between the first cutting head 42 and the second cutting head 43.
It rolls arm moving member 34, the second ladle body revolving part 44 to be connected with stepper motor 24 by a gear-box, stepping
Motor 24 is to roll arm moving member 34 to provide the mobile power for rolling arm 32, and stepper motor 24 is that the second ladle body revolving part 44 provides
Rotate the power of ladle body.
A cooling water pipe is equipped between first cutting head 42 and the second cutting head 43, cooling water pipe is in the first cutting head 42
Cooling water is sprayed in ladle body cut place when cutting ladle body with the second cutting head 43, prevents high temperature from burning so that ladle body cut place becomes
Color influences ladle body quality.
The width that rolls for rolling end face 35 is 8mm, and it is ladle body plank to roll welding line of barrel body thickness after module 3 is processed through weld seam
Within 1.25 times of thickness, throat depth tolerance is ± 0.1mm after weld seam rolls module processing.
Weld seam roll module 3 be lever form structure laborsaving lever, weld seam roll module 3 using roll arm fulcrum 33 as
The upwards thrust of first hydraulic cylinder 31 is changed into downward amplification thrust by balance pivot, is discharged downwards by rolling end face 35
Amplification thrust roll welding line of barrel body.
Control module 5 uses each module of PLC (programmable logic controller (PLC)) control system with touch screen operation interface,
Fast and easy adjusts systematic parameter when replacing the product category and specification of production.
Working principle of the present invention is as follows：The plank of ladle body is made after bonding machine welds circlewise ladle body, skin of plugging into
Band machine transports ladle body and enters system progress following process, and belt feeder of plugging into is equipped with suspension type hand and grasps machine, and following process is facilitated to walk
Operator manually controls belt feeder start and stop of plugging into when ging wrong suddenly.Ladle body is defeated by tetrad stepping carrying implement after transporting into system
It send to ladle body locating module, weld seam roll module, weld seam shear module carries out ladle body processing successively, in ladle body locating module,
Stepper motor provides powered rotation ladle body, while the first Chromatic sensor and the second Chromatic sensor ratio for the first ladle body revolving part
Compared with the relative color differences on ladle body, and then position welding line of barrel body (aberration of position while welding is deeper compared to other site colors), ladle body
Weld seam rolled in module in weld seam it is almost the same with ladle body plate thickness after rolling arm and rolling, finally in weld seam shear module
Interior, the second ladle body revolving part rotates ladle body, positioned at the first shearing cutter head of ladle body both sides and the excision of the second shearing cutter head through rolling
The additional plank clout in ladle body both ends afterwards, it is ensured that ladle body both ends notch is smooth, completes ladle body processing.The weld seam of entire ladle body is fixed
Position, weld seam rolls, weld seam shear history is completed by machine automatization, high precision machining, can reach 12 buckets of processing per minute
The production capacity of body.
In conclusion the present invention carries out secondary operation by the ladle body to welding fabrication, solve to weld on mental package steel drum
The problem of seam coordinates with bung sealing, the use for eliminating mental package steel drum leak hidden danger, improve the product of mental package steel drum
Matter；Ladle body is high in machining efficiency, and production capacity is big, improves the economic benefit that mental package steel drum manufactures industry.
Particular embodiments described above, the technical issues of to the solution of the present invention, technical solution and advantageous effect carry out
It is further described, it should be understood that the above is only a specific embodiment of the present invention, is not limited to
The present invention, all within the spirits and principles of the present invention, any modification, equivalent substitution, improvement and etc. done should be included in this
Within the protection domain of invention.
Claims (6)
1. a kind of welding line of barrel body positioning rolls cutting system, which is characterized in that it includes ladle body conveyor module, weld and HAZ mould
Block, weld seam roll module, weld seam shear module, control module, ladle body conveyor module, weld and HAZ module, weld seam roll module,
Weld seam shear module is connected with control module, and control module controls ladle body conveyor module, weld and HAZ module, weld seam and grinds respectively
Die block, weld seam shear module carry out ladle body processing, and ladle body conveyor module includes system base, belt feeder of plugging into, suspension type hand
Grasp case, tetrad stepping carrying implement, plug into belt feeder and tetrad stepping carrying implement is all fixed on system base, plug into belt feeder with
The splicing of tetrad stepping carrying implement is connected, and suspension type hand behaviour's case is fixed in a rack；Weld and HAZ module includes the first aberration
Sensor, the second Chromatic sensor, the first ladle body revolving part, stepper motor, the first Chromatic sensor, the second Chromatic sensor,
First ladle body revolving part is each attached on tetrad stepping carrying implement, and the first Chromatic sensor, the second Chromatic sensor are located at
First ladle body revolving part both sides, stepper motor is fixed on system base and stepper motor and the cooperation of the first ladle body revolving part connect
It connects；Weld seam rolls module and includes first hydraulic cylinder, rolls arm, rolls arm fulcrum, roll arm moving member, roll end face, hydraulic oil
Case, hydraulic oil container is connected with first hydraulic cylinder and first hydraulic cylinder is connected with arm left end bottom is rolled, and rolls arm fixed pivot and exists
Arm center bottom is rolled, rolls arm by rolling arm fixed pivot on rolling arm moving member, end face is rolled and is fixed on and roll arm
Right end bottom；Weld seam shear module includes second hydraulic cylinder, the first cutting head, the second cutting head, the second ladle body revolving part, and second
Hydraulic cylinder is connected with hydraulic oil container, and the first cutting head and the second cutting head are separately fixed at tetrad stepping carrying implement both sides and first
Cutting head and the second cutting head are connected with second hydraulic cylinder, and the second ladle body revolving part is located at the first cutting head and the second cutting head
Between.
2. welding line of barrel body as described in claim 1 positioning rolls cutting system, which is characterized in that it is described roll arm moving member,
Second ladle body revolving part is connected by a gear-box with stepper motor.
3. welding line of barrel body as described in claim 1 positioning rolls cutting system, which is characterized in that first cutting head and the
A cooling water pipe is equipped between two cutting heads.
4. welding line of barrel body positioning as described in claim 1 rolls cutting system, which is characterized in that described to roll rolling for end face
Width is 8mm, within welding line of barrel body thickness is 1.25 times of ladle body plate thickness after weld seam rolls module processing, is ground through weld seam
Throat depth tolerance is ± 0.1mm after die block processing.
5. welding line of barrel body positioning as described in claim 1 rolls cutting system, which is characterized in that the weld seam rolls module and is
The laborsaving lever of lever form structure, weld seam roll module to roll arm fulcrum as balance pivot, by first hydraulic cylinder to
Lifting force is changed into downward amplification thrust, and discharging downward amplification thrust by rolling end face rolls welding line of barrel body.
6. welding line of barrel body positioning as described in claim 1 rolls cutting system, which is characterized in that the control module uses band
Have the PLC at touch screen operation interface control the ladle body conveyor module, the weld and HAZ module, the weld seam roll module and
The weld seam shear module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710141789.6A CN106964991B (en) | 2017-03-10 | 2017-03-10 | Welding line of barrel body positioning rolls cutting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710141789.6A CN106964991B (en) | 2017-03-10 | 2017-03-10 | Welding line of barrel body positioning rolls cutting system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106964991A CN106964991A (en) | 2017-07-21 |
| CN106964991B true CN106964991B (en) | 2018-10-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710141789.6A Active CN106964991B (en) | 2017-03-10 | 2017-03-10 | Welding line of barrel body positioning rolls cutting system |
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| Country | Link |
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| CN (1) | CN106964991B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113601068B (en) * | 2021-08-17 | 2023-04-07 | 荆州市先隆包装制品有限公司 | Novel steel drum welding seam flattens device |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201552394U (en) * | 2009-11-27 | 2010-08-18 | 无锡市四方制桶有限公司 | Flattening device for welding line of barrel body |
| CN201988836U (en) * | 2011-04-19 | 2011-09-28 | 天津滨海铭博商贸有限公司 | High speed automatic seam welder of steel drum |
| CN202763306U (en) * | 2012-05-17 | 2013-03-06 | 乌鲁木齐帕米尔液压机械设备有限公司 | Steel drum welding seam rolling and flattening machine |
| CN204171214U (en) * | 2014-09-10 | 2015-02-25 | 诸城市义和车桥有限公司 | A kind of U-bolt round steel shearing blanking device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6174742A (en) * | 1984-09-20 | 1986-04-17 | Hokkai Can Co Ltd | Compensation method for joined part inner face of welded can |
-
2017
- 2017-03-10 CN CN201710141789.6A patent/CN106964991B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201552394U (en) * | 2009-11-27 | 2010-08-18 | 无锡市四方制桶有限公司 | Flattening device for welding line of barrel body |
| CN201988836U (en) * | 2011-04-19 | 2011-09-28 | 天津滨海铭博商贸有限公司 | High speed automatic seam welder of steel drum |
| CN202763306U (en) * | 2012-05-17 | 2013-03-06 | 乌鲁木齐帕米尔液压机械设备有限公司 | Steel drum welding seam rolling and flattening machine |
| CN204171214U (en) * | 2014-09-10 | 2015-02-25 | 诸城市义和车桥有限公司 | A kind of U-bolt round steel shearing blanking device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106964991A (en) | 2017-07-21 |
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