CN106964991A - Welding line of barrel body positioning rolls cutting system - Google Patents
Welding line of barrel body positioning rolls cutting system Download PDFInfo
- Publication number
- CN106964991A CN106964991A CN201710141789.6A CN201710141789A CN106964991A CN 106964991 A CN106964991 A CN 106964991A CN 201710141789 A CN201710141789 A CN 201710141789A CN 106964991 A CN106964991 A CN 106964991A
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- Prior art keywords
- module
- ladle body
- weld seam
- rolls
- roll
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
Abstract
Cutting system is rolled the invention discloses a kind of positioning of welding line of barrel body, it includes ladle body conveyor module etc., ladle body conveyor module, weld and HAZ module, weld seam rolls module, weld seam shear module is connected with control module, control module controls ladle body conveyor module respectively, weld and HAZ module, weld seam rolls module, weld seam shear module carries out ladle body processing, ladle body conveyor module is including system base etc., plug into belt feeder and tetrad stepping carrying implement is all fixed on system base, belt feeder of plugging into is connected with the splicing of tetrad stepping carrying implement, suspension type hand behaviour's case is fixed in a frame.The present invention carries out secondary operation by the ladle body to welding fabrication, solves the problem of sealing coordinates when weld seam is with bung seaming in mental package steel drum manufacturing process, eliminates the use leakage hidden danger of mental package steel drum, improves the quality of mental package steel drum;Ladle body is high in machining efficiency, and production capacity is big, improves the economic benefit that mental package steel drum manufactures industry.
Description
Technical field
The present invention relates to a kind of welding line of barrel body system, more particularly to a kind of welding line of barrel body positioning rolls cutting system.
Background technology
The production technology very simple of conventional metals casing steel barrel, ladle body sheet material is welded into after ring-type ladle body, in ladle body
Two ends seaming bung, that is, complete a finished metal casing steel barrel, there is weld seam at the seaming of ladle body sheet material, and weld seam is relative with bucket
Body planar projections, it is impossible to be fitted close with bung, mental package steel drum exists to rock in transportation causes weld cracking
Risk, causes mental package steel drum to leak;It is also possible to damage in mental package steel drum in transportation at weld flush and transports
Raw material, to mental package, steel drum user brings economic loss.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of welding line of barrel body positioning and roll cutting system, and it passes through butt welding
The ladle body for being connected into type carries out secondary operation, solves weld seam on mental package steel drum and seals the problem of coordinating with bung, eliminates metal
The use leakage hidden danger of casing steel barrel, improves the shipping mass of mental package steel drum;Ladle body is high in machining efficiency, and production capacity is big, carries
High metal casing steel barrel manufactures the economic benefit of industry.
The present invention is to solve above-mentioned technical problem by following technical proposals:A kind of welding line of barrel body positioning rolls shearing
System, it includes ladle body conveyor module, weld and HAZ module, weld seam and rolls module, weld seam shear module, control module, ladle body
Conveyor module, weld and HAZ module, weld seam roll module, weld seam shear module and are connected with control module, control module difference
Control ladle body conveyor module, weld and HAZ module, weld seam roll module, weld seam shear module and carry out ladle body processing, ladle body conveying
Module includes system base, belt feeder of plugging into, suspension type hand behaviour case, tetrad stepping carrying implement, plug into belt feeder and tetrad stepping
Carrying implement is all fixed on system base, and belt feeder of plugging into is connected with the splicing of tetrad stepping carrying implement, and suspension type hand behaviour's case is fixed
In a frame;Weld and HAZ module includes the first Chromatic sensor, the second Chromatic sensor, the first ladle body revolving part, step
Stepper motor, the first Chromatic sensor, the second Chromatic sensor, the first ladle body revolving part are each attached on tetrad stepping carrying implement,
First Chromatic sensor, the second Chromatic sensor are located at the first ladle body revolving part both sides respectively, and stepper motor is fixed on system bottom
On seat and stepper motor and the first ladle body revolving part are connected;Weld seam, which rolls module, to be included first hydraulic cylinder, rolls arm, rolls
Arm fulcrum, roll arm moving member, roll end face, hydraulic oil container, hydraulic oil container be connected with first hydraulic cylinder and first hydraulic cylinder with
Roll arm left end bottom to be connected, roll arm fixed pivot and rolling arm center bottom, roll arm and existed by rolling arm fixed pivot
Roll on arm moving member, roll end face and be fixed on and roll arm right-hand member bottom;Weld seam shear module is cut including second hydraulic cylinder, first
Crop, the second cutting head, the second ladle body revolving part, second hydraulic cylinder are connected with hydraulic oil container, the first cutting head and the second shearing
Head is separately fixed at tetrad stepping carrying implement both sides and the first cutting head and the second cutting head are connected with second hydraulic cylinder, and second
Ladle body revolving part is located between the first cutting head and the second cutting head.
Preferably, arm moving member, the second ladle body revolving part of rolling is connected by a gear-box with stepper motor.
Preferably, provided with a cooling water pipe between first cutting head and the second cutting head.
Preferably, the width that rolls for rolling end face is 8mm, and welding line of barrel body thickness is after rolling module processing through weld seam
Within 1.25 times of ladle body sheet metal thickness, throat depth tolerance is ± 0.1mm after rolling module processing through weld seam.
Preferably, the weld seam rolls the laborsaving lever that module is lever form structure, and weld seam rolls module to roll arm
The upwards thrust of first hydraulic cylinder is changed into downward amplification thrust by fulcrum as balance pivot, is discharged by rolling end face
Downward amplification thrust rolls welding line of barrel body.
Preferably, the control module uses each module of PLC control system with touch screen operation interface.
The positive effect of the present invention is:The present invention carries out secondary operation by the ladle body to welding fabrication, solves
Weld seam seals the problem of coordinating with bung on mental package steel drum, eliminates the use leakage hidden danger of mental package steel drum, improves
The quality of mental package steel drum;Ladle body is high in machining efficiency, and production capacity is big, improves the economic effect that mental package steel drum manufactures industry
Benefit.
Brief description of the drawings
Fig. 1 is that welding line of barrel body of the present invention positions the structural representation for rolling cutting system.
Fig. 2 is that welding line of barrel body of the present invention positions the top view for rolling cutting system.
Embodiment
Present pre-ferred embodiments are provided below in conjunction with the accompanying drawings, to describe technical scheme in detail.
As depicted in figs. 1 and 2, to roll cutting system fixed including ladle body conveyor module 1, weld seam for welding line of barrel body of the present invention positioning
Position module 2, weld seam roll module 3, weld seam shear module 4, control module 5, ladle body conveyor module 1, weld and HAZ module 2, weldering
Seam rolls module 3, weld seam shear module 4 and is connected with control module 5, and control module 5 controls ladle body conveyor module 1, weldering respectively
Seam locating module 2, weld seam roll module 3, weld seam shear module 4 and carry out ladle body processing, and ladle body conveyor module 1 includes system base
11st, plug into belt feeder 12, suspension type hand behaviour case 13, tetrad stepping carrying implement 14, plug into belt feeder 12 and tetrad stepping carrying implement
14 are all fixed on system base 11, and belt feeder 12 of plugging into is connected with the splicing of tetrad stepping carrying implement 14, suspension type hand behaviour's case 13
It is fixed in a frame;Weld and HAZ module 2 includes the first Chromatic sensor 21, the second Chromatic sensor 22, the first ladle body
Revolving part 23, stepper motor 24, the first Chromatic sensor 21, the second Chromatic sensor 22, the first ladle body revolving part 23 are fixed
On tetrad stepping carrying implement 14, the first Chromatic sensor 21, the second Chromatic sensor 22 are located at the first ladle body revolving part respectively
23 both sides, stepper motor 24 is fixed on system base 11 and stepper motor 24 is connected with the first ladle body revolving part 23;Weldering
Seam roll module 3 including first hydraulic cylinder 31, roll arm 32, roll arm fulcrum 33, roll arm moving member 34, roll end face 35,
Hydraulic oil container 36, hydraulic oil container 36 is connected with first hydraulic cylinder 31 and first hydraulic cylinder 31 is connected with rolling the left end bottom of arm 32,
Roll arm fulcrum 33 and be fixed on and roll the center bottom of arm 32, roll arm 32 and be fixed on by rolling arm fulcrum 33 and roll arm moving member
On 34, roll end face 35 and be fixed on and roll the right-hand member bottom of arm 32;Weld seam shear module 4 is sheared including second hydraulic cylinder 41, first
First 42, second cutting head 43, the second ladle body revolving part 44, second hydraulic cylinder 41 are connected with hydraulic oil container 36, the first cutting head 42
Be separately fixed at the both sides of tetrad stepping carrying implement 14 with the second cutting head 43 and the first cutting head 42 and the second cutting head 43 with
Second hydraulic cylinder 41 is connected, and the second ladle body revolving part 44 is located between the first cutting head 42 and the second cutting head 43.
Roll arm moving member 34, the second ladle body revolving part 44 by a gear-box with stepper motor 24 to be connected, stepping
Motor 24 is to roll arm moving member 34 to provide the mobile power for rolling arm 32, and stepper motor 24 is that the second ladle body revolving part 44 is provided
Rotate the power of ladle body.
Provided with a cooling water pipe between first cutting head 42 and the second cutting head 43, cooling water pipe is in the first cutting head 42
Cooling water is sprayed in ladle body cut place when cutting ladle body with the second cutting head 43, prevents high temperature from burning so that ladle body cut place becomes
Color, influences ladle body quality.
That rolls end face 35 rolls width for 8mm, and it is ladle body sheet material that welding line of barrel body thickness after module 3 is processed is rolled through weld seam
Within 1.25 times of thickness, throat depth tolerance is ± 0.1mm after rolling module processing through weld seam.
Weld seam roll module 3 be lever form structure laborsaving lever, weld seam roll module 3 using roll arm fulcrum 33 as
Balance pivot, the upwards thrust of first hydraulic cylinder 31 is changed into downward amplification thrust, is discharged downwards by rolling end face 35
Amplification thrust roll welding line of barrel body.
Control module 5 uses each module of PLC (programmable logic controller (PLC)) control system with touch screen operation interface,
Fast and easy adjustment systematic parameter when changing the product category and specification of production.
The operation principle of the present invention is as follows:The sheet material of ladle body is made after bonding machine welds circlewise ladle body, skin of plugging into
Band machine transports ladle body and enters system progress following process, and belt feeder of plugging into grasps machine provided with suspension type hand, facilitates following process to walk
Operator controls belt feeder start and stop of plugging into manually when ging wrong suddenly.Transport into ladle body after system defeated by tetrad stepping carrying implement
Deliver to ladle body locating module, weld seam and roll module, weld seam shear module and carry out ladle body processing successively, in ladle body locating module,
Stepper motor provides powered rotation ladle body for the first ladle body revolving part, while the first Chromatic sensor and the second Chromatic sensor ratio
Compared with the relative color differences on ladle body, and then position welding line of barrel body (aberration of position while welding is deeper compared to other site colors), ladle body
Weld seam rolled in weld seam in module it is basically identical with ladle body sheet metal thickness after rolling arm and rolling, finally in weld seam shear module
Interior, the second ladle body revolving part rotates ladle body, positioned at the first shearing cutter head of ladle body both sides and the excision of the second shearing cutter head through rolling
The additional sheet material clout in ladle body two ends afterwards, it is ensured that ladle body two ends otch is smooth, completes ladle body processing.The weld seam of whole ladle body is determined
Position, weld seam is rolled, weld seam shear history is completed by machine automatization, and machining accuracy is high, can reach 12 buckets of processing per minute
The production capacity of body.
In summary, the present invention carries out secondary operation by the ladle body to welding fabrication, solves to weld on mental package steel drum
Seam seals the problem of coordinating with bung, eliminates the use leakage hidden danger of mental package steel drum, improves the product of mental package steel drum
Matter;Ladle body is high in machining efficiency, and production capacity is big, improves the economic benefit that mental package steel drum manufactures industry.
Particular embodiments described above, technical problem, technical scheme and beneficial effect to the solution of the present invention are carried out
It is further described, should be understood that the specific embodiment that the foregoing is only of the invention, be not limited to
The present invention, within the spirit and principles of the invention, any modification, equivalent substitution and improvements done etc. should be included in this
Within the protection domain of invention.
Claims (6)
1. a kind of welding line of barrel body positioning rolls cutting system, it is characterised in that it includes ladle body conveyor module, weld and HAZ mould
Block, weld seam roll module, weld seam shear module, control module, ladle body conveyor module, weld and HAZ module, weld seam roll module,
Weld seam shear module is connected with control module, and control module controls ladle body conveyor module, weld and HAZ module, weld seam to grind respectively
Die block, weld seam shear module carry out ladle body processing, and ladle body conveyor module includes system base, belt feeder of plugging into, suspension type hand
Grasp case, tetrad stepping carrying implement, plug into belt feeder and tetrad stepping carrying implement is all fixed on system base, plug into belt feeder with
The splicing of tetrad stepping carrying implement is connected, and suspension type hand behaviour's case is fixed in a frame;Weld and HAZ module includes the first aberration
Sensor, the second Chromatic sensor, the first ladle body revolving part, stepper motor, the first Chromatic sensor, the second Chromatic sensor,
First ladle body revolving part is each attached on tetrad stepping carrying implement, and the first Chromatic sensor, the second Chromatic sensor are located at respectively
First ladle body revolving part both sides, stepper motor is fixed on system base and stepper motor and the first ladle body revolving part coordinate company
Connect;Weld seam, which rolls module, to be included first hydraulic cylinder, rolls arm, roll arm fulcrum, roll arm moving member, roll end face, hydraulic oil
Case, hydraulic oil container is connected with first hydraulic cylinder and first hydraulic cylinder is connected with rolling arm left end bottom, rolls arm fixed pivot and exists
Arm center bottom is rolled, arm is rolled by rolling arm fixed pivot on arm moving member is rolled, end face is rolled and is fixed on and roll arm
Right-hand member bottom;Weld seam shear module includes second hydraulic cylinder, the first cutting head, the second cutting head, the second ladle body revolving part, second
Hydraulic cylinder is connected with hydraulic oil container, and the first cutting head and the second cutting head are separately fixed at tetrad stepping carrying implement both sides and first
Cutting head and the second cutting head are connected with second hydraulic cylinder, and the second ladle body revolving part is located at the first cutting head and the second cutting head
Between.
2. welding line of barrel body as claimed in claim 1 positioning rolls cutting system, it is characterised in that it is described roll arm moving member,
Second ladle body revolving part is connected by a gear-box with stepper motor.
3. welding line of barrel body as claimed in claim 1 positioning rolls cutting system, it is characterised in that first cutting head and the
Provided with a cooling water pipe between two cutting heads.
4. welding line of barrel body positioning as claimed in claim 1 rolls cutting system, it is characterised in that described to roll rolling for end face
Width is 8mm, and welding line of barrel body thickness is within 1.25 times of ladle body sheet metal thickness, to be ground through weld seam after rolling module processing through weld seam
Throat depth tolerance is ± 0.1mm after die block processing.
5. welding line of barrel body positioning as claimed in claim 1 rolls cutting system, it is characterised in that the weld seam rolls module and is
The laborsaving lever of lever form structure, weld seam rolls module to roll arm fulcrum as balance pivot, by first hydraulic cylinder to
Lifting force is changed into downward amplification thrust, and welding line of barrel body is rolled by rolling the downward amplification thrust of end face release.
6. welding line of barrel body positioning as claimed in claim 1 rolls cutting system, it is characterised in that the control module uses band
There is each module of PLC control system at touch screen operation interface.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710141789.6A CN106964991B (en) | 2017-03-10 | 2017-03-10 | Welding line of barrel body positioning rolls cutting system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710141789.6A CN106964991B (en) | 2017-03-10 | 2017-03-10 | Welding line of barrel body positioning rolls cutting system |
Publications (2)
Publication Number | Publication Date |
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CN106964991A true CN106964991A (en) | 2017-07-21 |
CN106964991B CN106964991B (en) | 2018-10-16 |
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Application Number | Title | Priority Date | Filing Date |
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CN201710141789.6A Active CN106964991B (en) | 2017-03-10 | 2017-03-10 | Welding line of barrel body positioning rolls cutting system |
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CN (1) | CN106964991B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113601068A (en) * | 2021-08-17 | 2021-11-05 | 荆州市先隆包装制品有限公司 | Novel steel drum welding seam flattens device |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6174742A (en) * | 1984-09-20 | 1986-04-17 | Hokkai Can Co Ltd | Compensation method for joined part inner face of welded can |
CN201552394U (en) * | 2009-11-27 | 2010-08-18 | 无锡市四方制桶有限公司 | Flattening device for welding line of barrel body |
CN201988836U (en) * | 2011-04-19 | 2011-09-28 | 天津滨海铭博商贸有限公司 | High speed automatic seam welder of steel drum |
CN202763306U (en) * | 2012-05-17 | 2013-03-06 | 乌鲁木齐帕米尔液压机械设备有限公司 | Steel drum welding seam rolling and flattening machine |
CN204171214U (en) * | 2014-09-10 | 2015-02-25 | 诸城市义和车桥有限公司 | A kind of U-bolt round steel shearing blanking device |
-
2017
- 2017-03-10 CN CN201710141789.6A patent/CN106964991B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6174742A (en) * | 1984-09-20 | 1986-04-17 | Hokkai Can Co Ltd | Compensation method for joined part inner face of welded can |
CN201552394U (en) * | 2009-11-27 | 2010-08-18 | 无锡市四方制桶有限公司 | Flattening device for welding line of barrel body |
CN201988836U (en) * | 2011-04-19 | 2011-09-28 | 天津滨海铭博商贸有限公司 | High speed automatic seam welder of steel drum |
CN202763306U (en) * | 2012-05-17 | 2013-03-06 | 乌鲁木齐帕米尔液压机械设备有限公司 | Steel drum welding seam rolling and flattening machine |
CN204171214U (en) * | 2014-09-10 | 2015-02-25 | 诸城市义和车桥有限公司 | A kind of U-bolt round steel shearing blanking device |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113601068A (en) * | 2021-08-17 | 2021-11-05 | 荆州市先隆包装制品有限公司 | Novel steel drum welding seam flattens device |
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