CN106962449B - Automatic chicken hanging system in production of slaughtering broilers - Google Patents
Automatic chicken hanging system in production of slaughtering broilers Download PDFInfo
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- CN106962449B CN106962449B CN201710383294.4A CN201710383294A CN106962449B CN 106962449 B CN106962449 B CN 106962449B CN 201710383294 A CN201710383294 A CN 201710383294A CN 106962449 B CN106962449 B CN 106962449B
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C21/00—Processing poultry
- A22C21/0053—Transferring or conveying devices for poultry
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Abstract
The automatic chicken hanging system in the production of slaughtering the broiler chickens comprises a chicken hanging rail, a chicken pushing device, a chicken hanging clamp and a chicken hanging clamp travelling channel; the chicken hanging clamp advancing channel is a channel which is positioned in front of the hanging rail and vertical to the hanging rail, the broiler chicken pushing device pushes broiler chicken to move forwards in a stepping mode, when the chicken hanging clamp is driven by the mooring rope to pass through the chicken hanging clamp advancing channel, the chicken hanging pushing device pushes the chicken hanging, the servo motor rotates to drive the driving gear to rotate to drive the driven gear to rotate, at the moment, the chicken hanging clamp is positioned in front of the chicken hanging port, and the chicken legs of the broiler chicken fall onto the chicken hanging clamp through the chicken hanging port. By adopting the system, the automatic chicken hanging operation in the slaughtering production of the broiler chickens can be realized by hanging the broiler chickens on the hanging rail at the rear end of the hanging rail, so that the labor cost of at least two thirds can be reduced, and the system has remarkable economic benefit.
Description
Technical Field
The invention relates to automatic equipment for broiler chicken production, in particular to an automatic chicken hanging system in broiler chicken slaughtering production, and belongs to the technical field of automatic equipment.
Background
The broiler chicken is one of important food compositions in modern life of people, the production and the breeding of broiler chicken in China tend to be large-scale and industrialized, the broiler chicken is slaughtered before being marketed, after dehairing, the broiler chicken is required to be hung on a hanging frame which runs annularly, the hanging frame is connected with a downward working procedure to convey the broiler chicken on a downward moving device, at present, manual chicken hanging is adopted on a broiler chicken slaughtering line, at least 6 people are required to operate simultaneously on one production line to meet the requirement of the next working procedure, the labor consumption is huge in the production mode, the labor cost is high, the modern production and competition requirements cannot be obviously met in the mode at present with higher labor cost, and the mechanical and automatic chicken hanging operation is an inevitable way suitable for modern mass production.
Disclosure of Invention
The invention aims to solve the problems of high labor intensity and high labor cost of the prior chicken hanging operation in the slaughtering production of broilers, and provides an automatic chicken hanging system in the slaughtering production of broilers.
In order to achieve the purpose of the invention, the following technical scheme is adopted: the automatic chicken hanging system in the production of slaughtering the broiler chickens comprises a chicken hanging rail, a chicken pushing device, a chicken hanging clamp and a chicken hanging clamp travelling channel;
the broiler chicken hanging rail is formed by two parallel plates or rods which are arranged at intervals, chicken joints at the upper parts of the chicken legs are supported on the two parallel plates or rods, and the chicken legs are positioned between the two parallel plates and hung on the two parallel plates or rods in an inverted mode;
the broiler chicken pushing device comprises racks arranged above two parallel plates or rods, wherein the racks are connected with a reciprocating driving device, the reciprocating driving device comprises a pushing motor, an output shaft of the pushing motor is connected with a crank-link mechanism, and the racks are connected to the crank-link mechanism;
the chicken hanging pushing device comprises a driving device, the driving device adopts a servo motor, a pushing driving gear is connected to an output shaft of the servo motor, a pushing driven gear is meshed with the pushing driving gear, a pushing eccentric shaft is connected to the pushing driven gear, a pushing connecting rod is rotatably connected to the pushing eccentric shaft, the other end of the pushing connecting rod is rotatably connected with a pushing hand, and a rotating angle limiting device is arranged between the pushing connecting rod and the pushing hand;
the chicken hanging clamp is a frame, the lower part of the frame is V-shaped, the V-shaped part is inclined forwards from top to bottom, and the chicken hanging rack is connected to the conveying cable;
the chicken hanging clamp advancing channel is a channel which is positioned in the front of the hanging rail and is perpendicular to the hanging rail, the channel is formed by a gap between two limiting plates which are parallel front and back, a chicken hanging opening is formed in the rear limiting plate, and the chicken hanging opening is positioned at the intersection of the hanging rail and the rear limiting plate;
when pushing broilers, each broiler is hung between two parallel plates or rods through chicken joints, a pushing motor rotates to drive a rack to lift backwards and fall forwards through a crank connecting rod mechanism, the rack is positioned above the chicken joints when lifted, the rack moves backwards relative to the chicken joints when backward, the chicken joints are positioned in the rack when falling, the chicken joints are pushed to move forwards one step when forward, the chicken joints are pushed to be conveyed to the operation position of a chicken hanging pushing device in a stepping way on chicken hanging rails by repeating the actions, when the chicken hanging clamps pass through a chicken hanging clamp advancing channel under the driving of a cable, the chicken hanging pushing device pushes the chicken hanging, a servo motor rotates to drive a driving gear to rotate to drive a driven gear to rotate to push a driven gear to rotate, the driven driving connecting rod is driven to lift backwards and fall forwards, at the chicken hanging clamps are positioned in front of chicken hanging openings, chicken legs of the broiler fall onto V-shaped parts of the chicken hanging clamps through the chicken hanging openings, and the chicken hanging joint parts of the chicken hanging clamps are clamped on the V-shaped parts of the chicken hanging clamps when falling downwards;
further, the crank connecting rod mechanism comprises a pushing driven gear, a pushing eccentric shaft is connected to the pushing driven gear, a pushing connecting rod is rotatably connected to the pushing eccentric shaft, the other end of the pushing connecting rod is rotatably connected to a rack, the pushing driven gear is meshed with a pushing driving gear on an output shaft of a pushing motor, the pushing motor is a stepping motor, and the stepping motor is connected with a speed regulating device;
further, the rotation angle limiting device arranged between the pushing connecting rod and the pushing hand is as follows: the outer surface of the end part of the pushing connecting rod is arc-shaped, two limiting lugs are arranged on the circumference of the outer surface of the end part of the pushing connecting rod, the outer surface of the end part of the pushing handle connected with the pushing connecting rod is also arc-shaped, two limiting protrusions are arranged on the circumference of the outer surface of the end part of the pushing handle, and the limiting protrusions radially extend to the outer surface of the arc-shaped pushing connecting rod;
further, the pushing connecting rod and the pushing hand are rotationally connected through the shaft and the shaft hole, a friction plate is arranged on the shaft in a penetrating mode, one end of the shaft is connected with the pre-tightening nut, and the friction plate is positioned between two close surfaces of the pushing connecting rod and the pushing hand;
further, the lower end part of the pushing handle is fork-shaped;
further, a chicken hanging clamp detection sensor is arranged on the chicken hanging clamp advancing channel;
further, the rear section of the hanging rail is inclined with the rear part high and the front part low, and broilers are hung on the hanging rail from the rear end part of the rear section.
The invention has the positive and beneficial technical effects that: the system is used for hanging chickens on the hanging rail through the rear end of the hanging rail, chickens arrive at the broiler pushing device through the inclined hanging rail, the chickens are pushed to the broiler pushing device in a controllable and orderly mode through the broiler pushing device, the chickens are pushed to the broiler hanging clamp through the broiler pushing device, automatic chicken hanging operation in the production of slaughtering chickens is achieved, the device is used for feeding at most by two workers, the chicken hanging operation which can be completed by at least 6 workers can be met, labor cost of at least two thirds can be reduced, and remarkable economic benefits are achieved.
Drawings
Fig. 1 is an overall schematic view of the present invention as seen from one direction.
Fig. 2 is an overall schematic view of the present invention from another direction.
Fig. 3 is a schematic diagram of a broiler hanging upside down on a hanging rail.
Fig. 4 is a schematic diagram of a broiler hanging upside down on a hanger rail 90 degrees from fig. 3.
Fig. 5 is a schematic view of the broiler pushing device as seen from one direction.
Fig. 6 is a schematic view of the broiler pushing device from another direction.
Fig. 7 is a schematic view of a chicken hanging pushing device.
FIG. 8 is a schematic cross-sectional view of a chicken hanging pushing device at a pushing handle and a pushing connecting rod.
FIG. 9 is an exploded view of the pusher and pushing link of the chicken hanging pushing device.
Fig. 10 is a schematic diagram of the present apparatus with the broiler pushing apparatus removed.
Detailed Description
In order to more fully explain the practice of the invention, examples of the practice of the invention are provided. These examples are merely illustrative of the present invention and do not limit the scope of the invention.
The invention will be explained in further detail with reference to the accompanying drawings, in which the directions are defined as: the direction of the movement of the broiler chicken on the hanging rail is the front. In the invention, two parallel plates or rods in the hanging rail are described by two parallel rail plates, and the figures are marked as follows: 1: a first track plate; 2: a second track plate; 3: a rack; 4: pushing the connecting rod; 5: pushing the eccentric shaft; 6: pushing the driven gear; 7: pushing a driving gear; 8: pushing a motor; 9: chicken joints; 10: chicken leg; 20: a servo motor; 30: pushing the driving gear; 40: pushing the driven gear; 50: pushing the eccentric shaft; 60: pushing the connecting rod; 61: a shaft hole; 62: a limit lug; 70: pushing hands; 71: a shaft; 72: a limit protrusion; 100: a friction plate; 110: a gasket; 120: pre-tightening the nut; 200: hanging a rail; 300: hanging chicken clips; 301: v-shape; 400: a chicken clip hanging travelling channel; 401: hanging chicken mouth.
As shown in the drawings, the automatic chicken hanging system in the slaughtering production of the broiler chickens comprises a chicken hanging rail, a chicken pushing device, a chicken hanging clamp and a chicken hanging clamp travelling channel;
the broiler hanging rail 200 is two parallel plates or rods which are arranged at intervals, two parallel track plates are adopted in the figure, namely a first track plate and a second track plate, chicken joints 9 at the upper parts of chicken legs 10 are supported on the two parallel track plates, the chicken legs 10 are positioned between the two track plates, the broiler is hung on the two parallel track plates in an inverted mode, the rear section of the hanging rail is in an inclined shape with the rear high front low, the broiler is hung on the hanging rail from the rear end part of the rear section, and the point shown by 200 is the rear end part;
the broiler chicken pushing device comprises racks arranged above two parallel plates or rods, the racks 3 are connected with a reciprocating driving device, the reciprocating driving device comprises a pushing motor 8, an output shaft of the pushing motor 8 is connected with a crank-link mechanism, the racks are connected to the crank-link mechanism, the crank-link mechanism comprises a pushing driven gear 6, the pushing driven gear 6 is connected with a pushing eccentric shaft 5, the pushing eccentric shaft 5 is rotationally connected with a pushing connecting rod 4, the other end of the pushing connecting rod 4 is rotationally connected to the racks 3, the pushing driven gear is meshed with a pushing driving gear on the output shaft of the pushing motor, and the pushing motor 8 is a stepping motor; the stepper motor is connected with a speed regulating device, and regarding the stepper motor speed regulating device, mature products exist in the market at present, and many ready-made applications in the prior art are also available, and are not repeated here.
The chicken hanging clamp 300 is a frame, the lower part of the frame is V-shaped, the V-shaped part is inclined forwards from top to bottom in the drawing 301, and the chicken hanging rack is connected to the conveying cable.
The chicken hanging clip advancing channel 400 is a channel which is positioned in the front of the hanging rail and is perpendicular to the hanging rail, the channel is formed by a gap between two limiting plates which are parallel front and back, a chicken hanging opening 401 is formed in the rear limiting plate, the chicken hanging opening 401 is positioned at the intersection of the hanging rail and the rear limiting plate, and a chicken hanging clip detecting sensor is arranged on the chicken hanging clip advancing channel. The sensor has two functions, on one hand, the running speed of the cable can be obtained according to the time of each chicken hanging clamp passing through the sensor, and a foundation is provided for the running parameters of the stepping motor and the servo motor; secondly, according to the distance from the sensor to the chicken hanging port and the running speed of the mooring rope, the time when the chicken hanging clamp reaches the chicken hanging port is obtained according to the time when the chicken hanging clamp passes through the sensor, and then the time is used as a reference of the action time of the servo motor.
The chicken hanging pushing device comprises a driving device, the driving device adopts a servo motor 20, a pushing driving gear 30 is connected to an output shaft of the servo motor 20, a pushing driven gear 40 is meshed with the pushing driving gear 30, a pushing eccentric shaft 50 is connected to the pushing driven gear 40, a pushing connecting rod 60 is rotatably connected to the pushing eccentric shaft 50, a pushing hand 70 is rotatably connected to the other end of the pushing connecting rod 60, the lower end of the pushing hand is fork-shaped, a rotation angle limiting device is arranged between the pushing connecting rod 60 and the pushing hand 70, and the rotation angle limiting device arranged between the pushing connecting rod and the pushing hand is as follows: the outer surface of the end part of the pushing connecting rod 60 is arc-shaped, two limit lugs 62 are arranged on the circumference of the outer surface of the end part of the pushing connecting rod, the outer surface of the end part of the pushing handle connected with the pushing connecting rod is also arc-shaped, two limit protrusions 72 are arranged on the circumference of the outer surface of the end part of the pushing handle, the limit protrusions radially extend to the outer surface of the arc-shaped pushing connecting rod, the pushing connecting rod and the pushing handle rotate to be connected with each other through a shaft hole 71 and a shaft hole 61, the shaft hole 61 is formed in the pushing connecting rod 60, a friction plate 100 is arranged on the shaft 71 in a penetrating manner, one end of the shaft 71 is connected with a pretension nut 120, a gasket 110 is arranged on the shaft in a penetrating manner close to the nut, and the friction plate is positioned between two close surfaces of the pushing connecting rod and the pushing handle; when the chicken hanging pushing device pushes chicken hanging, the servo motor rotates to drive the driving gear to rotate to drive the driven gear to rotate, the driven driving gear rotates to drive the driving connecting rod to lift backwards, fall forwards, and push the broiler chicken to be hung on the chicken hanging clamp when falling forwards.
When the chicken lifting mechanism works, firstly, a chicken leg is hung on the hanging rail from the rear end part of the hanging rail, the chicken naturally slides to a chicken pushing device through the hanging rail with the inclined downward rear section, the chicken is hung between two parallel plates or rods through the chicken joints, the pushing motor rotates to drive the rack to lift up and move forward through the crank connecting rod mechanism, the rack is positioned above the chicken joints when lifted, the rack moves backwards relative to the chicken joints when lifted, the chicken joints are positioned in the rack when dropped, the chicken joints are pushed forward by one step when pushed forward, the chicken lifting, backward falling and forward are described by separating the chicken joints, the lifting and backward falling are simultaneously performed according to the characteristics of the crank connecting rod, the chicken is decomposed only for more clear explanation pushing action in the description, the chicken joints are pushed to move forward on the chicken rails through repeating the actions, the chicken pushing device pushes the chicken joints to move backwards through the hanging clamp when driven by the cable, the chicken pushing device pushes the chicken hanging motor to rotate, the chicken pushing gear drives the chicken to rotate to drive the chicken clamping jaw to rotate forward, and the chicken hanging jaw rotates forward to drive the chicken clamping jaw to rotate forward to the chicken to rotate to the hanging jaw to rotate.
In the system, the stepping motor continuously runs at a certain speed, the servo motor runs only when the chicken pushing action is executed, and the chicken pushing device can just push the chicken forward when the chicken hanging clamp reaches the chicken hanging port, and the chicken pushing device also forwards steps and feeds the chicken at a matched speed, so that the chicken hanging device has the following realization modes: the running speed of the cable driving motor is known, the intervals among the chicken hanging clamps are equal, an initial position can be set when the cable moves, the time when the chicken hanging clamp closest to the chicken hanging port reaches the chicken hanging port can be obtained from the initial position, the action time of the servo motor can be obtained according to the time required by running of the chicken pushing device, and the rotating speed of the stepping motor can be obtained according to the action time interval of the servo motor; secondly, a chicken hanging clamp detection sensor is arranged on a chicken hanging clamp channel, the chicken hanging clamp sensor can obtain the running speed of a mooring rope according to the detected chicken hanging clamp passing time, the distance between the position of the chicken hanging clamp sensor and a chicken hanging port is fixed, so that the time when the chicken hanging clamp reaches the chicken hanging port can be obtained according to the time when the chicken hanging clamp passes the chicken hanging clamp sensor, the action time of a servo motor can be obtained according to the time required by the running of a chicken pushing device, and of course, an initial position can be also arranged, a synchronous device is adopted to synchronously drive a mooring rope driving motor and a stepping motor to drive a rack to step forward for one time according to the proportion, and the servo motor determines the triggering time and the triggering interval according to the rotating speed of the stepping motor.
Having described embodiments of the present invention in detail, it will be apparent to those skilled in the art that various changes and modifications can be made therein without departing from the scope and spirit of the invention as defined in the appended claims, and any simple, equivalent changes and modifications to the above examples are intended to be within the scope of the present invention and the invention is not limited to the embodiments as set forth in the specification.
Claims (5)
1. Automatic chicken hanging system in production is slaughtered to meat chicken, its characterized in that: the automatic chicken hanging system comprises a chicken hanging rail, a chicken pushing device, a chicken hanging clamp and a chicken hanging clamp travelling channel;
the broiler chicken hanging rail is formed by two parallel plates or rods which are arranged at intervals, chicken joints at the upper parts of the chicken legs are supported on the two parallel plates or rods, and the chicken legs are positioned between the two parallel plates and hung on the two parallel plates or rods in an inverted mode;
the broiler chicken pushing device comprises racks arranged above two parallel plates or rods, wherein the racks are connected with a reciprocating driving device, the reciprocating driving device comprises a pushing motor, an output shaft of the pushing motor is connected with a crank-link mechanism, and the racks are connected to the crank-link mechanism;
the chicken hanging pushing device comprises a driving device, the driving device adopts a servo motor, a pushing driving gear is connected to an output shaft of the servo motor, a pushing driven gear is meshed with the pushing driving gear, a pushing eccentric shaft is connected to the pushing driven gear, a pushing connecting rod is rotatably connected to the pushing eccentric shaft, the other end of the pushing connecting rod is rotatably connected with a pushing hand, and a rotating angle limiting device is arranged between the pushing connecting rod and the pushing hand;
the chicken hanging clamp is a frame, the lower part of the frame is V-shaped, the V-shaped part is inclined forwards from top to bottom, and the chicken hanging rack is connected to the conveying cable;
the chicken hanging clamp advancing channel is a channel which is positioned in the front of the hanging rail and is perpendicular to the hanging rail, the channel is formed by a gap between two limiting plates which are parallel front and back, a chicken hanging opening is formed in the rear limiting plate, and the chicken hanging opening is positioned at the intersection of the hanging rail and the rear limiting plate;
a chicken hanging clamp detection sensor is arranged on the chicken hanging clamp advancing channel;
the rear section of the hanging rail is inclined with the front part being higher than the rear part and the front part being lower than the rear part, and the broiler chickens are hung on the hanging rail from the rear end part of the rear section;
when pushing broilers, each broiler is hung between two parallel plates or rods through chicken joints, a pushing motor rotates to drive a rack to lift backwards and fall forwards through a crank connecting rod mechanism, the rack is located above the chicken joints when lifted, the rack moves backwards relative to the chicken joints when lifted, the chicken joints are located in the rack when fallen, the chicken joints are pushed forwards to move forwards by one step, the chicken joints are pushed to be conveyed to the operation position of a chicken hanging pushing device in a stepping mode on chicken hanging rails through repeating the actions, when the chicken hanging clamps pass through a chicken hanging clamp advancing channel under the driving of a cable, the chicken hanging pushing device pushes the chicken hanging, a servo motor rotates to drive a driving gear to rotate to drive a driven gear to rotate to push a driven gear to rotate, the driven driving connecting rod is driven to lift backwards and fall forwards, then the chicken hanging clamps are located in front of chicken hanging openings, chicken legs of the broiler fall onto V-shaped chicken hanging clamps through the chicken hanging openings, and the chicken hanging joint positions of the chicken hanging clamps are clamped on the V-shaped of the chicken hanging clamps after falling downwards.
2. An automatic chicken hanging system in broiler slaughtering production according to claim 1, characterized in that: the crank connecting rod mechanism comprises a pushing driven gear, a pushing eccentric shaft is connected to the pushing driven gear, a pushing connecting rod is rotationally connected to the pushing eccentric shaft, the other end of the pushing connecting rod is rotationally connected to a rack, the pushing driven gear is meshed with a pushing driving gear on an output shaft of a pushing motor, the pushing motor is a stepping motor, and the stepping motor is connected with a speed regulating device.
3. An automatic chicken hanging system in broiler slaughtering production according to claim 1, characterized in that: the rotation angle limiting device arranged between the pushing connecting rod and the pushing hand is as follows: the outer surface of the end part of the pushing connecting rod is arc-shaped, two limiting lugs are arranged on the circumference of the outer surface of the end part of the pushing connecting rod, the outer surface of the end part of the pushing handle connected with the pushing connecting rod is also arc-shaped, two limiting protrusions are arranged on the circumference of the outer surface of the end part of the pushing handle, and the limiting protrusions radially extend to the outer surface of the arc-shaped pushing connecting rod.
4. An automatic chicken hanging system in broiler slaughtering production according to claim 1, characterized in that: the pushing connecting rod and the pushing hand are rotationally connected through the shaft and the shaft hole, a friction plate is arranged on the shaft in a penetrating mode, one end of the shaft is connected with the pre-tightening nut, and the friction plate is located between two surfaces, close to the pushing connecting rod and the pushing hand, of the pushing connecting rod.
5. An automatic chicken hanging system in broiler slaughtering production according to claim 1, characterized in that: the lower end part of the pushing handle is fork-shaped.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710383294.4A CN106962449B (en) | 2017-05-26 | 2017-05-26 | Automatic chicken hanging system in production of slaughtering broilers |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710383294.4A CN106962449B (en) | 2017-05-26 | 2017-05-26 | Automatic chicken hanging system in production of slaughtering broilers |
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| CN106962449A CN106962449A (en) | 2017-07-21 |
| CN106962449B true CN106962449B (en) | 2023-05-05 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108887360B (en) * | 2018-08-15 | 2021-05-25 | 滨州富辰牧业有限公司 | Fast tying device for slaughtering meat chicken |
| CN108941928B (en) * | 2018-09-01 | 2024-05-03 | 宁波馨源电子有限公司 | Automatic continuous laser marking machine for thermal fuse |
| CN115005249B (en) * | 2022-06-30 | 2022-12-20 | 郑州轻工业大学 | Full-automatic chicken leg intelligence peeler |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| NL1009670C2 (en) * | 1998-07-16 | 2000-01-18 | Stork Pmt | Method and device for processing poultry. |
| CN201069973Y (en) * | 2007-07-17 | 2008-06-11 | 北京有色金属研究总院 | Multipurpose poultry hanging swatter |
| US8500524B2 (en) * | 2010-03-26 | 2013-08-06 | Linco Food Systems A/S | Method and apparatus for suspending poultry to be slaughtered |
| NL2005027C2 (en) * | 2010-07-05 | 2012-01-09 | Meyn Food Proc Technology Bv | A method and device for slitting a chicken leg. |
| CN203313976U (en) * | 2013-05-09 | 2013-12-04 | 宿迁宝迪肉类食品有限公司 | Hanging rack used for hanging chicken |
| CN203692347U (en) * | 2014-01-27 | 2014-07-09 | 山东新希望六和集团有限公司 | Chicken hanging mechanism |
| CN204032203U (en) * | 2014-06-05 | 2014-12-24 | 建德市三弟兄农业开发有限公司 | Hanger on chicken and duck slaughter production line and apply the production line of this hanger |
| CN203985836U (en) * | 2014-07-31 | 2014-12-10 | 濮阳市德信食品有限公司 | The adjustable chicken frame of automatically plucking |
| CN207011612U (en) * | 2017-05-26 | 2018-02-16 | 安阳昊睿机器人有限公司 | Broiler chicken butchers the automatic extension chicken system in production |
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