CN106957709A - 一种机械加工用冷却剂 - Google Patents

一种机械加工用冷却剂 Download PDF

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CN106957709A
CN106957709A CN201710259993.8A CN201710259993A CN106957709A CN 106957709 A CN106957709 A CN 106957709A CN 201710259993 A CN201710259993 A CN 201710259993A CN 106957709 A CN106957709 A CN 106957709A
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parts
machining
agent
sodium
antirust
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刘勇
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Hefei Pulfi Wire Technology Co Ltd
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Abstract

本发明公开了一种机械加工用冷却剂，所述机械加工用冷却液由以下质量份数的各组分组成：丙二醇6‑10份、氢氧化钾3‑8份、氯化钠2‑5份、苯甲酸钠2‑6份、丁基对苯二酚3‑6份、二甘醇‑甲醚9‑15份、羧甲基纤维素6‑11份、皮脂酸4‑9份、甲基硅油1‑3份、植物油8‑14份、白花继木2‑6份、金钗石斛5‑9份、防锈剂1‑3份、枸骨2‑7份、巯基苯并噻唑钠7‑11份，己二酸1‑5份和抗爆剂1‑2份，冷却液的环保性能很好，且具有非常好的抗滑和防锈能力，有效的避免在机械加工中出现锈蚀和打滑现象的发生，不含有亚硝酸盐和重金属等有害物质，不会对人体产生危害，不会对环境产生不可逆转的伤害。

Description

一种机械加工用冷却剂
技术领域
本发明涉及机械加工领域，尤其涉及一种机械加工用冷却剂。
背景技术
在机械生产中，经常会遇到需要切割的工作，如锯床使用带锯切割、车床车削切割等，切割过程因为刀具与工件接触密切、持久，切割过程中会产生很高的热量，切割刀具与工件之间产生的摩擦力也会对刀具造成一定的磨损，所以切割过程非常损耗刀具，一般切削液要满足冷却、润滑、清洗、防锈四个目的，现有的大部分企业还在用亚硝酸钠做防锈剂，亚硝酸钠加水，冷却性极佳，防锈也可以了，但会照成加工过后工件表面有白斑，而且亚硝酸钠致癌，对操作者的身体造成损害。
申请号为201510763915.2的中国专利申请文件，公开了一种机械加工用冷却液，其特征是所述冷却液由以下成分组成 ：去离子水 100重量份，三乙醇胺 15 ～ 25 重量份，氢氧化钾 3 ～7 重量份，苯甲酸钠 4 ～ 8 重量份，丁基对苯二酚 3 ～ 6 重量份，氯化钠 5 ～ 10 重量份，防锈剂0.1 ～ 1 重量份，抗磨润滑剂 0.1 ～ 1 重量份，所述抗磨润滑剂为干性二硫化钼，所述防锈剂为硅烷偶联防锈剂。本发明所述的机械加工用冷却液环保性能好，抗滑，防锈性能好，本发明冷却液不含亚硝酸盐和重金属等有害物质，工作液可循环使用 6 个月无变质、发臭，对机床和工件无腐蚀、不起泡、无异味，便于切割产品，工作 15 天内无锈蚀、防锈能力强。本发明使用便捷，可存储两年以上。
申请号为201510763856.9的中国专利申请文件，公开了公开了一种用于机械加工的冷却液，其特征是所述冷却液由以下成分组成 ：植物油100 重量份，三乙醇胺 15 ～ 25重量份，氢氧化钾3 ～ 7 重量份，苯甲酸钠 4 ～ 8 重量份，丁基对苯3 ～ 6 重量份，氟硼酸 0.5 ～ 1.5 重量份 ；甲醇与异丙醇的混合物 0.5 ～ 1.5 重量份，氯化钠 5 ～10重量份，防锈剂 0.1 ～ 1 重量份，抗磨润滑剂0.1 ～ 1 重量份，所述植物油为含共轭三烯的桐油，所述抗磨润滑剂为干性二硫化钼，所述防锈剂为硅烷偶联防锈剂。本发明所述的机械加工用冷却液环保性能好，抗滑，防锈性能好，本发明冷却液不含亚硝酸盐和重金属等有害物质，工作液可循环使用 6 个月无变质、发臭，对机床和工件无腐蚀、不起泡、无异味，便于切割产品，工作 15 天内无锈蚀、防锈能力强。本发明使用便捷，可存储两年以上。
发明内容
本发明的所要解决的技术问题是提供一种机械加工用冷却剂，以解决现有技术中大部分企业还在用亚硝酸钠做防锈剂，亚硝酸钠加水，冷却性极佳，防锈也可以了，但会照成加工过后工件表面有白斑，而且亚硝酸钠致癌，对操作者的身体造成损害的缺陷。
为了实现本发明的目的，本发明提供的一种机械加工用冷却剂，所述机械加工用冷却液由以下质量份数的各组分组成：丙二醇 6-10 份、氢氧化钾 3-8 份、氯化钠 2-5份、苯甲酸钠2-6 份、丁基对苯二酚 3-6份、二甘醇-甲醚 9-15 份、羧甲基纤维素 6-11 份、皮脂酸4-9份、甲基硅油1-3份、植物油8-14份、白花继木2-6份、金钗石斛5-9份、防锈剂1-3份、枸骨2-7份、巯基苯并噻唑钠 7-11 份，己二酸 1-5 份和抗爆剂1-2份。
优选的，所述机械加工用冷却液由以下质量份数的各组分组成：丙二醇 6 份、氢氧化钾5份、氯化钠 2份、苯甲酸钠4 份、丁基对苯二酚3份、二甘醇-甲醚 15 份、羧甲基纤维素 8份、皮脂酸4份、甲基硅油1份、植物油14份、白花继木2份、金钗石斛9份、防锈剂3份、枸骨7份、巯基苯并噻唑钠11 份，己二酸 1 份和抗爆剂1份。
优选的，所述机械加工用冷却液由以下质量份数的各组分组成：丙二醇 8份、氢氧化钾 3 份、氯化钠 5份、苯甲酸钠6 份、丁基对苯二酚 6份、二甘醇-甲醚12份、羧甲基纤维素 6份、皮脂酸7份、甲基硅油2份、植物油6份、白花继木4份、金钗石斛5份、防锈剂2份、枸骨5份、巯基苯并噻唑钠9份，己二酸 3份和抗爆剂2份。
优选的，所述机械加工用冷却液由以下质量份数的各组分组成：丙二醇10 份、氢氧化钾 8 份、氯化钠3份、苯甲酸钠2份、丁基对苯二酚4份、二甘醇-甲醚 9份、羧甲基纤维素11份、皮脂酸9份、甲基硅油3份、植物油8份、白花继木6份、金钗石斛7份、防锈剂1份、枸骨2份、巯基苯并噻唑钠 9份，己二酸3 份和抗爆剂2份。
优选的，所述防锈剂采用硅烷偶联防锈剂。
优选的，所述抗爆剂采用聚乙烯醇缩甲乙醛。
本发明的有益效果在于：
1、本发明所述的机械加工用冷却液的环保性能很好，且具有非常好的抗滑和防锈能力，有效的避免在机械加工中出现锈蚀和打滑现象的发生。
2、本发明冷却液中不含有亚硝酸盐和重金属等有害物质，不会对人体产生危害，不会对环境产生不可逆转的伤害，且工作液可以循环使用 6 个月无变质、发臭，对机床和工件无腐蚀、不起泡、无异味，便于切割产品。
3、本发明中采用防锈剂能够有效的保证机械加工用的刀具在工作 15 天内无锈蚀、使刀具的防锈能力强。
4、本发明中采用防爆剂，在机械加工中刀具发生摩擦产生较大的热量，可能会发生简单的小爆炸对材料产生损坏，防爆剂能够有效的避免这种情况的发生。
具体实施方式
下面结合具体实施方式对本发明做进一步详细说明。
实施例1
一种机械加工用冷却剂，所述机械加工用冷却液由以下质量份数的各组分组成：丙二醇 6 份、氢氧化钾5份、氯化钠 2份、苯甲酸钠4 份、丁基对苯二酚3份、二甘醇-甲醚 15份、羧甲基纤维素 8份、皮脂酸4份、甲基硅油1份、植物油14份、白花继木2份、金钗石斛9份、防锈剂3份、枸骨7份、巯基苯并噻唑钠11 份，己二酸 1 份和抗爆剂1份。
在本发明中，所述防锈剂采用硅烷偶联防锈剂。
在本发明中，所述抗爆剂采用聚乙烯醇缩甲乙醛。
本发明的有益效果在于：本发明所述的机械加工用冷却液的环保性能很好，且具有非常好的抗滑和防锈能力，有效的避免在机械加工中出现锈蚀和打滑现象的发生；冷却液中不含有亚硝酸盐和重金属等有害物质，不会对人体产生危害，不会对环境产生不可逆转的伤害，且工作液可以循环使用 6 个月无变质、发臭，对机床和工件无腐蚀、不起泡、无异味，便于切割产品；采用防锈剂能够有效的保证机械加工用的刀具在工作 15 天内无锈蚀、使刀具的防锈能力强；采用防爆剂，在机械加工中刀具发生摩擦产生较大的热量，可能会发生简单的小爆炸对材料产生损坏，防爆剂能够有效的避免这种情况的发生。
实施例2
一种机械加工用冷却剂，所述机械加工用冷却液由以下质量份数的各组分组成：丙二醇 8份、氢氧化钾 3 份、氯化钠 5份、苯甲酸钠6 份、丁基对苯二酚 6份、二甘醇-甲醚12份、羧甲基纤维素 6份、皮脂酸7份、甲基硅油2份、植物油6份、白花继木4份、金钗石斛5份、防锈剂2份、枸骨5份、巯基苯并噻唑钠9份，己二酸 3份和抗爆剂2份。
在本发明中，所述防锈剂采用硅烷偶联防锈剂。
在本发明中，所述抗爆剂采用聚乙烯醇缩甲乙醛。
本发明的有益效果在于：本发明所述的机械加工用冷却液的环保性能很好，且具有非常好的抗滑和防锈能力，有效的避免在机械加工中出现锈蚀和打滑现象的发生；冷却液中不含有亚硝酸盐和重金属等有害物质，不会对人体产生危害，不会对环境产生不可逆转的伤害，且工作液可以循环使用 6 个月无变质、发臭，对机床和工件无腐蚀、不起泡、无异味，便于切割产品；采用防锈剂能够有效的保证机械加工用的刀具在工作 15 天内无锈蚀、使刀具的防锈能力强；采用防爆剂，在机械加工中刀具发生摩擦产生较大的热量，可能会发生简单的小爆炸对材料产生损坏，防爆剂能够有效的避免这种情况的发生。
实施例3
一种机械加工用冷却剂，所述机械加工用冷却液由以下质量份数的各组分组成：丙二醇10 份、氢氧化钾 8 份、氯化钠3份、苯甲酸钠2份、丁基对苯二酚4份、二甘醇-甲醚 9份、羧甲基纤维素11份、皮脂酸9份、甲基硅油3份、植物油8份、白花继木6份、金钗石斛7份、防锈剂1份、枸骨2份、巯基苯并噻唑钠 9份，己二酸3 份和抗爆剂2份。
在本发明中，所述防锈剂采用硅烷偶联防锈剂。
在本发明中，所述抗爆剂采用聚乙烯醇缩甲乙醛。
本发明的有益效果在于：本发明所述的机械加工用冷却液的环保性能很好，且具有非常好的抗滑和防锈能力，有效的避免在机械加工中出现锈蚀和打滑现象的发生；冷却液中不含有亚硝酸盐和重金属等有害物质，不会对人体产生危害，不会对环境产生不可逆转的伤害，且工作液可以循环使用 6 个月无变质、发臭，对机床和工件无腐蚀、不起泡、无异味，便于切割产品；采用防锈剂能够有效的保证机械加工用的刀具在工作 15 天内无锈蚀、使刀具的防锈能力强；采用防爆剂，在机械加工中刀具发生摩擦产生较大的热量，可能会发生简单的小爆炸对材料产生损坏，防爆剂能够有效的避免这种情况的发生。
序号 防锈能力 防爆能力 储存时间
实施例1 34 5% 2年
实施例2 22 6% 3年
实施例3 16 8% 2.5年
通过上述3个实施例，由上表中三组数据可知，当使用实施例1的防锈能力最强，实施例2的储存时间最长，实施例3的防爆能力最强。
由技术常识可知，本发明可以通过其它的不脱离其精神实质或必要特征的实施方案来实现。因此，上述公开的实施方案，就各方面而言，都只是举例说明，并不是仅有的。所有在本发明范围内或在等同于本发明的范围内的改变均被本发明包含。

Claims (6)

1.一种机械加工用冷却剂，其特征是：所述机械加工用冷却液由以下质量份数的各组分组成：丙二醇 6-10 份、氢氧化钾 3-8 份、氯化钠 2-5份、苯甲酸钠2-6 份、丁基对苯二酚 3-6份、二甘醇-甲醚 9-15 份、羧甲基纤维素 6-11 份、皮脂酸4-9份、甲基硅油1-3份、植物油8-14份、白花继木2-6份、金钗石斛5-9份、防锈剂1-3份、枸骨2-7份、巯基苯并噻唑钠7-11 份，己二酸 1-5 份和抗爆剂1-2份。
2.根据权利要求1所述的一种机械加工用冷却剂，其特征在于：所述机械加工用冷却液由以下质量份数的各组分组成：丙二醇 6 份、氢氧化钾5份、氯化钠 2份、苯甲酸钠4 份、丁基对苯二酚3份、二甘醇-甲醚 15 份、羧甲基纤维素 8份、皮脂酸4份、甲基硅油1份、植物油14份、白花继木2份、金钗石斛9份、防锈剂3份、枸骨7份、巯基苯并噻唑钠11 份，己二酸 1份和抗爆剂1份。
3.根据权利要求1所述的一种机械加工用冷却剂，其特征在于：所述机械加工用冷却液由以下质量份数的各组分组成：丙二醇 8份、氢氧化钾 3 份、氯化钠 5份、苯甲酸钠6 份、丁基对苯二酚 6份、二甘醇-甲醚12份、羧甲基纤维素 6份、皮脂酸7份、甲基硅油2份、植物油6份、白花继木4份、金钗石斛5份、防锈剂2份、枸骨5份、巯基苯并噻唑钠9份，己二酸 3份和抗爆剂2份。
4.根据权利要求1所述的一种机械加工用冷却剂，其特征在于：所述机械加工用冷却液由以下质量份数的各组分组成：丙二醇10 份、氢氧化钾 8 份、氯化钠3份、苯甲酸钠2份、丁基对苯二酚4份、二甘醇-甲醚 9份、羧甲基纤维素11份、皮脂酸9份、甲基硅油3份、植物油8份、白花继木6份、金钗石斛7份、防锈剂1份、枸骨2份、巯基苯并噻唑钠 9份，己二酸3 份和抗爆剂2份。
5.根据权利要求1所述的一种机械加工用冷却剂，其特征在于：所述防锈剂采用硅烷偶联防锈剂。
6.根据权利要求1所述的一种机械加工用冷却剂，其特征在于：所述抗爆剂采用聚乙烯醇缩甲乙醛。
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