CN106957139A - A kind of low-temperature sludge drying treatment system - Google Patents

A kind of low-temperature sludge drying treatment system Download PDF

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Publication number
CN106957139A
CN106957139A CN201710311949.7A CN201710311949A CN106957139A CN 106957139 A CN106957139 A CN 106957139A CN 201710311949 A CN201710311949 A CN 201710311949A CN 106957139 A CN106957139 A CN 106957139A
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China
Prior art keywords
sludge
air
sludge drying
condenser
low
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Application number
CN201710311949.7A
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Chinese (zh)
Inventor
李国文
张学辉
温健方
杜菲
陈丽华
韦媛媛
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Beijing Biotechina Environment Corpltd
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Beijing Biotechina Environment Corpltd
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Priority to CN201710311949.7A priority Critical patent/CN106957139A/en
Publication of CN106957139A publication Critical patent/CN106957139A/en
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening

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  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Drying Of Solid Materials (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The invention belongs to environmental technology field, and in particular to a kind of low-temperature sludge drying treatment system, including heat pump, air circulating system, sludge drying chamber, spray system, filter and surface cooler;The heat pump includes evaporator, condenser, compressor and expansion valve, and the evaporator connects the condenser by the compressor and expansion valve;The condenser connects the sludge drying chamber by the air circulating system;The sludge drying chamber connects the spray system;The spray system connects the filter;The filter connects the surface cooler;The surface cooler connects the condenser.Floor space of the present invention is small, integration of equipments degree is high, energy consumption is low and processing procedure in do not produce secondary pollution.

Description

A kind of low-temperature sludge drying treatment system
Technical field
The invention belongs to environmental technology field, and in particular to a kind of low-temperature sludge drying treatment system.
Background technology
Sludge is the end product of sewage disposal process, is important pollution sources, if not being acted upon, will be to big gas and water Body, soil produce serious pollution, but also can accelerate the propagation of some human diseases.As China's economy is further to depth Development, the amount of sludge and municipal sludge produced by Industrial Waste Water Treatments can be increasing, therewith sludge environmental pollution Threaten also more and more big, requirement and standard of the country to Treatment of Sludge can be more and more high.In numerous sludge disposal technologies, do Change, burning process is an important technology, its basic process be sludge is concentrated, desiccation, finally burn, and to burning The heat energy produced is burnt to be reclaimed.Drying process is the committed step of the technique, and the subject matter that the current process is present is energy Consumption is big, and operating cost is high, and the dust and waste gas produced during drying process and subsequent transportation easily causes secondary environmental pollution The problems such as, it has been difficult in adapt to new situations, it is impossible to meet increasingly increased sludge quantity and increasingly stricter environmental requirement, have Treat further improvement.
The content of the invention
It is an object of the invention to overcome the deficiencies in the prior art, accounted for for industrial sludge and municipal sludge there is provided one kind Ground area is small, equipment degree high, energy consumption is low and does not produce the low-temperature sludge drying treatment system and technique of secondary pollution.
The embodiment provides a kind of low-temperature sludge drying treatment system, including heat pump, air circulating system, Sludge drying chamber, spray system, filter and surface cooler;Heat pump includes evaporator, condenser, compressor and expansion valve, Evaporator connects condenser by compressor and expansion valve, and evaporator is used to absorb the heat in sewage treatment plant's reclaimed water, and leads to After overcompression machine lifting heat, condensed device produces hot dry air to air heating;Condenser connects dirty by air circulating system Mud desiccation room, carries out sludge drying for hot dry air to be delivered into sludge drying chamber by air circulating system, is produced after desiccation Clammy air;Sludge drying chamber connects spray system, and spray system is used to carry out clammy air by sewage treatment plant's reclaimed water Spray deodorization and dedusting;Spray system connects filter, and filter is used to spray the clammy air progress after deodorization and dedusting Solid particle processing is removed, and produces the clammy air of cleaning;Filter connects surface cooler, and surface cooler is used for the clammy of cleaning Air and sewage treatment plant's reclaimed water progress heat exchange cooling processing, separate out the moisture in clean clammy air;Surface cooler connection is cold Condenser, for the clammy air after cooling to be delivered into condenser.
Further, the system also includes sewage sludge feed system and sludge discharge system, and sewage sludge feed system is set including conveying It is standby, back-mixing equipment and former;Conveying equipment is screw conveyor, and back-mixing equipment is oar blade type sludge back-mixing equipment, into Type equipment is to roller squash type sludge former;Sludge discharge system is screw conveyor.
Further, sludge transportation equipment and air channel are provided with sludge drying room;Sludge conveying is less than 3mm micropore for diameter Belt chain transfer, and at least arrange two layers.
Further, spray system includes water distribution system and filler, and water distribution system includes perforated pipe and is connected with perforated pipe Shower nozzle water-locator;Filler is the corrugated fillers of CPVC.
Further, filter element is folding type filter element, and can reduce resistance flows fast through air, and solid can be prevented again Small particle passes through.
Further, surface cooler is copper pipe aluminum fin formula surface cooler.
Further, condenser is copper pipe aluminum fin formula condenser, and compressor is turbocompressor, and evaporator is shell and tube Evaporator;Condenser uses R22 and 134a refrigerants.
Further, air circulating system is circulating fan, and circulating fan is without spiral case centrifuge cycle blower fan.
Compared with prior art the beneficial effects of the invention are as follows:Floor space of the present invention is small, integration of equipments degree high, energy Consume in low and processing procedure and do not produce secondary pollution.
Brief description of the drawings
Fig. 1 is a kind of structural representation of the embodiment of low-temperature sludge drying treatment system one of the invention;
Fig. 2 is saturated moist air water content under different temperatures in a kind of low-temperature sludge drying treatment system work of the invention Curve map.
Embodiment
The present invention is described in detail for shown each embodiment below in conjunction with the accompanying drawings, but it should explanation, these Embodiment not limitation of the present invention, those of ordinary skill in the art according to these embodiment institute work energy, method, Or equivalent transformation or replacement in structure, belong within protection scope of the present invention.
Join shown in Fig. 1, present embodiments provide a kind of low-temperature sludge drying treatment system, including the circulation of heat pump, wind System, sludge drying chamber 3, spray system 4, filter 5 and surface cooler 6;Heat pump includes evaporator 11, condenser 12, pressure Contracting machine 13 and expansion valve 14, evaporator 11 connect condenser 12 by compressor 13 and expansion valve 14, and evaporator 11 is used to absorb Heat in sewage treatment plant's reclaimed water, and lifted by compressor 13 after heat, it is dry that condensed device 12 produces heat to air heating Air;Condenser 12 connects sludge drying chamber 3 by air circulating system, for hot dry air to be delivered to by air circulating system Sludge drying chamber 3 carries out sludge drying, and clammy air is produced after desiccation;Sludge drying chamber 3 connects spray system 4, spray system 4 For carrying out spray deodorization and dedusting to clammy air by sewage treatment plant's reclaimed water;Spray system 4 connects filter 5, filtering The clammy air progress removing solid particle processing that device 5 is used to spray after deodorization and dedusting, and produce the clammy air of cleaning; Filter 5 connects surface cooler 6, and surface cooler 6 is used to carry out clean clammy air and sewage treatment plant's reclaimed water at heat exchange cooling Reason, separates out the moisture in clean clammy air;Surface cooler 6 connects condenser 12, for the clammy air after cooling to be conveyed To condenser 12.
In the present embodiment, the system also includes sewage sludge feed system and sludge discharge system, and sewage sludge feed system includes Conveying equipment, back-mixing equipment and former;Conveying equipment is screw conveyor, and back-mixing equipment sets for oar blade type sludge back-mixing Standby, former is to roller squash type sludge former;Sludge discharge system is screw conveyor, i.e., by dried dirt Mud enters packaging unit by helical feed.The screw conveyor of sewage sludge feed system, makes the entrance of wet mud stable and continuous In oar blade type sludge back-mixing equipment, oar blade type sludge back-mixing equipment is sufficiently mixed dewatered sludge and wet mud and is easy to shaping, to roller Squash type sludge former, i.e., by being squeezed into a diameter of 3-5mm bar to sludge, while bar to be cut into 6-15mm length Degree, is easy to drying.Back-mixing equipment, former, screw conveyor in the system select stainless steel 304 and above material Matter.Micropore belt chain selects nylon66 fiber.
In the present embodiment, sludge transportation equipment and air channel are provided with sludge drying room;Sludge conveying is less than 3mm for diameter Micropore belt chain transfer, and at least arrange two layers, on micropore ribbon conveyer, it is ensured that sludge is with circulation air in wind Fully contacted in road, until drying enters discharge system.Air channel is that sludge and air contact carry out mass-and heat-transfer and provide place.
In the present embodiment, spray system 4 includes water distribution system and filler, and water distribution system includes perforated pipe and and perforated pipe The shower nozzle water-locator of connection;Filler is the corrugated fillers of CPVC.Water spray from top to bottom, is contacted, more preferably with circulation air cross-flow Deodorization and dedusting.
In the present embodiment, the filter core of filter 5 is folding type filter element.
In the present embodiment, surface cooler 6 is copper pipe aluminum fin formula surface cooler, and surface cooler 6 has basin 61 and condensed water Outlet.
In the present embodiment, condenser 12 is copper pipe aluminum fin formula condenser, and compressor 13 is turbocompressor, evaporation Device 11 is shell and tube evaporator;Condenser 12 uses R22 and 134a refrigerants, i.e., carry out heat to Sewage Plant reclaimed water by evaporator Extract, then acting lifting is carried out by compressor, the air for evaporating moisture is transferred heat to finally by condenser.
In the present embodiment, air circulating system is circulating fan 21, and circulating fan is without spiral case centrifuge cycle blower fan.
Join shown in Fig. 2, the anhydration system that the present embodiment is provided utilizes the water content of saturated moist air under condition of different temperatures Difference carry out sludge drying processing, by being heated and being cooled down to circulation air, make its under the promotion of saturated vapor pressure not Disconnected ground absorbs moisture and release moisture from sludge, and then realizes mud drying process.The heat of the system is mainly derived from dirt The waste heat of the substantial amounts of reclaimed water of water factory, mainly uses heat pump techniques to extract reclaimed water waste heat, does work and is lifted through compressor, most Realize the heating of air eventually, the cooling of wherein air is also to carry out cooling down by means of reclaimed water, and then can be greatly improved Efficiency.In addition, steaming of the system by air channel, blower fan, sludge drying chamber, spray system, filter, surface cooler and heat pump Send out device and constitute a closed-cycle system, do not carry out mass exchange with the external world, it is to avoid produce secondary pollution etc..
The process of sludge drying processing of the present invention includes:1st, wet mud enters sludge drying chamber by feed system, through passing The moisture evaporation of Sludge Surface gets into the air in defeated system and hot dry air perpendicular contact, contact process, becomes hot dry air For clammy air.When wet mud by drying is changed into dewatered sludge, and discharge system is entered by conveyer belt;2nd, sludge drying chamber is gone out Clammy air enter spray system, after spraying deodorization and dedusting, solid particle is removed again into filter.Spray system Enter reclaimed water of the water from Sewage Plant, the water after deodorization and dedusting returns to Sewage Plant again, and ties net clammy air to enter table cold Device.3rd, tie net clammy air to be exchanged heat by surface cooler and Sewage Plant reclaimed water, cold air make it that moisture content is analysed in air to the cold Go out, the clammy air after being cooled enters the condenser of heat pump;4th, clammy air and heat pump condenser is exchanged heat Heating, is changed into hot dry air and carries out next circulation into sludge drying chamber again;5 and the origin of heat of source pump is huge Substantial amounts of Sewage Plant reclaimed water, i.e., absorb the heat in reclaimed water, by compressor work further absorption by evaporator Heat is improved, the process eventually through condenser to air heat cycles.Specific sludge at low temperature drying and other treatment technique include with Lower step:
1) wet mud of the moisture content more than 80% first is sent in oar blade type sludge back-mixing machine by screw conveyor, Dewatered sludge (sludge exported after production mud using sludge drying machine) with preprepared moisture content 30% in back-mixing machine is filled Divide mixing, be allowed to become the wet mud that moisture content is 80%.
2) wet mud of moisture content 80% comes out from the bottom of back-mixing machine, mouth is directly entered under gravity roller is squeezed Pressure type sludge forming machine, by extrusion forming into a diameter of 3-5mm strip, while be molded drive end unit cutter bar is cut into 6-15mm length.Plain cloth is conveyed in the first layer micropore belt chain of the entrance of sludge drying chamber in the presence of natural gravity On guipure.
3) wet mud moves towards the other end for one section from first layer micropore belt chain transmission net band, is going to other end terminal When, fall naturally on following second layer guipure, reversely transmission, to walk naturally fall in the storage bin of discharge system when being at the end (also can multilayer).In transmit process, wet mud and the hot dry air perpendicular contact that temperature is that 50 DEG C of relative humidity are 20% connect The moisture evaporation of Sludge Surface gets into the air during touching, and hot dry air is changed into clammy air, while carrying part heat Amount, by air channel, enters spray system in the presence of blast.Wet mud is changed into the dry dirt that moisture content is less than 30% by drying Mud, and discharge system is entered by transmission net band, then be transported to by a conveying worm part in back-mixing machine, a part is directly defeated It is sent on outward transport vehicle.
4) the clammy air of sludge drying chamber is gone out, temperature is at 35 DEG C or so, and relative humidity is more than 95%.It is directly entered spray Pouring system, after spraying deodorization and dedusting, solid particle is removed into filter again.The water source of wherein spray system is to fall The reclaimed water of Sewage Plant, temperature is between 15-25 DEG C.For more preferable deodorization and dedusting, spray system elects perforated pipe plus shower nozzle as Water-locator and corrugated filler.I.e. humid air and the water sprayed are cross-flow contact on filler, and the water after deodorization is directly gone Dirt is dispatched from the factory processing, and humid air removes solid particle again into filter.Wherein for the entrainment for ensureing solid particle, filtering The filter core of device is using collapsible.
5) 30 DEG C of clammy air enters finned surface cooler after dedusting deodorization and the reclaimed water of 15-25 DEG C of Sewage Plant is entered Row heat exchange, clammy air make it that moisture content is separated out in air, and sewage treatment plant is guided to through water pipe to the cold.20 DEG C after being cooled full Enter the finned cooler of heat pump with clammy air.
6) the clammy air of 20 DEG C of saturation and the condenser of water source heat pump units are fully exchanged heat, and clammy air is become again The hot dry air for being 20% for 50 DEG C of relative humidity, is sent in sludge drying room and carries out next be circulated throughout again by blower fan Journey.And the origin of heat of source pump is the Sewage Plant reclaimed water of enormous amount, i.e., by the shell and tube evaporator of heat pump set system The heat in reclaimed water is absorbed, further the heat of absorption is improved by compressor work, eventually through finned cooler Process to air heat cycles.Wherein in order to improve temperature and efficiency and reduction noise, the refrigerant of heat pump selects R22 And 134a, compressor selects turbocompressor.In order to increase blast, circulating fan is selected without volute casing centrifugal blower fan.
The low-temperature sludge drying treatment system of the present invention is closed, without external exchanging gas, can effectively prevent smell Occur;The application of heat pump techniques significantly reduces the energy consumption of sludge drying in low temperature drying and other treatment unit, only commonly uses sludge and does Change the 35%-50% of equipment energy consumption, be effectively saved cost;Thoroughly, minimum moisture content is up to less than 10% for sludge drying;This Outside, processing system of the invention, equipment degree is high, floor space is small, and whole service process is dustless, explosion-proof, does not produce two Secondary pollution etc..
Below by concrete application example, the invention will be further described.
With above-mentioned low-temperature sludge drying treatment system and technique, to containing that certain Sewage Plant is produced in sewage disposal process Water rate is handled for 80% sludge, treating capacity:15 ton days, final production mud moisture content is 20%.Wherein sludge at low temperature desiccation Owner's body is a drying box, and with heat pump, the closed connection of blower fan, monnolithic case size is 4000 × 12000 × 3500mm, interior The portion wide 1100mm of guipure with holes, long 24000mm, low temperature desiccation temperature 50 C, sludge at low temperature desiccation machine wind speed 1.0m/s, guipure Transmission speed 10m/h, installation general power is 110kw.Material point property is as shown in table 1.
The basic parameter of each material point of the sludge treating system of table 1
The system continuous and steady operation is after one month, and testing result shows, the sludge moisture content after low temperature desiccation can be stablized Ground is maintained at the level less than 20%.
Those listed above is a series of to be described in detail only for feasibility embodiment of the invention specifically Bright, they simultaneously are not used to limit the scope of the invention, all equivalent implementations made without departing from skill spirit of the present invention Or change should be included within the scope of the present invention.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power Profit is required rather than described above is limited, it is intended that all in the implication and scope of the equivalency of claim by falling Change is included in the present invention.

Claims (8)

1. a kind of low-temperature sludge drying treatment system, it is characterised in that including heat pump, air circulating system, sludge drying chamber, Spray system, filter and surface cooler;The heat pump includes evaporator, condenser, compressor and expansion valve, the evaporation Device connects the condenser by the compressor and expansion valve, and the evaporator is used to absorb the heat in sewage treatment plant's reclaimed water Amount, and lifted by the compressor after heat, hot dry air is produced to air heating through the condenser;The condenser leads to Cross the air circulating system and connect the sludge drying chamber, for the hot dry air to be delivered to by the air circulating system The sludge drying chamber carries out sludge drying, and clammy air is produced after desiccation;The sludge drying chamber connects the spray system, The spray system is used to carry out spray deodorization and dedusting to the clammy air by sewage treatment plant's reclaimed water;The spray system The system connection filter, the filter is used to the clammy air sprayed after deodorization and dedusting carrying out removing solid Grain processing, and produce the clammy air of cleaning;The filter connects the surface cooler, and the surface cooler is used for the cleaning Clammy air carry out heat exchange cooling processing with sewage treatment plant reclaimed water, separate out the moisture in clean clammy air;The table Cooler connects the condenser, for the clammy air after cooling to be delivered into the condenser.
2. a kind of low-temperature sludge drying treatment system according to claim 1, it is characterised in that also including sewage sludge feed system System and sludge discharge system, the sewage sludge feed system include conveying equipment, back-mixing equipment and former;The conveying equipment For screw conveyor, the back-mixing equipment is oar blade type sludge back-mixing equipment, and the former is to roller squash type sludge Former;The sludge discharge system is screw conveyor.
3. a kind of low-temperature sludge drying treatment system according to claim 1, it is characterised in that in the sludge drying room Provided with sludge transportation equipment and air channel;The sludge conveying is less than 3mm micropore belt chain transfer, and at least cloth for diameter Put two layers.
4. a kind of low-temperature sludge drying treatment system according to claim 1, it is characterised in that the spray system includes Water distribution system and filler, the water distribution system include perforated pipe and the shower nozzle water-locator being connected with the perforated pipe;The filler For the corrugated fillers of CPVC.
5. a kind of low-temperature sludge drying treatment system according to claim 1, it is characterised in that the filter element is Folding type filter element.
6. a kind of low-temperature sludge drying treatment system according to claim 1, it is characterised in that the surface cooler is copper pipe Aluminum fin type surface cooler.
7. a kind of low-temperature sludge drying treatment system according to claim 1, it is characterised in that the condenser is copper pipe Aluminum fin type condenser, the compressor is turbocompressor, and the evaporator is shell and tube evaporator;The condenser is adopted With R22 and 134a refrigerants.
8. a kind of low-temperature sludge drying treatment system according to claim 1, it is characterised in that the air circulating system is Circulating fan, the circulating fan is without spiral case centrifuge cycle blower fan.
CN201710311949.7A 2017-05-05 2017-05-05 A kind of low-temperature sludge drying treatment system Pending CN106957139A (en)

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Cited By (10)

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Publication number Priority date Publication date Assignee Title
CN107311428A (en) * 2017-09-01 2017-11-03 饶宾期 Low temperature closed loop sludge drying method
CN107445437A (en) * 2017-08-15 2017-12-08 苏州工业园区荣昕环保设备厂 A kind of low temperature infrared ray sludge drying system and method
CN108212563A (en) * 2017-12-19 2018-06-29 上海市离心机械研究所有限公司 Centrifugal drying integral system spray guard method
CN108585411A (en) * 2018-04-18 2018-09-28 广东芬尼克兹环保科技有限公司 A kind of sludge drying system based on heat pump techniques
CN110526546A (en) * 2019-09-27 2019-12-03 上海同臣环保有限公司 Sludge drying device and sludge drying processing method
CN111170390A (en) * 2020-03-17 2020-05-19 杭州天创环境科技股份有限公司 Low-energy-consumption RO concentration treatment method for evaporating surface water at normal pressure and low temperature
CN113371973A (en) * 2020-11-24 2021-09-10 湖南清源智造设备有限公司 Sludge drying equipment
CN113371972A (en) * 2020-11-24 2021-09-10 湖南清源智造设备有限公司 Air-equalizing dust removal device for sludge drying equipment and sludge drying equipment
CN114085023A (en) * 2021-10-27 2022-02-25 上海同臣环保有限公司 Residual heat low-temperature drying machine
CN116573833A (en) * 2023-07-10 2023-08-11 顿汉布什(中国)工业有限公司 Sludge low-temperature drying system and method based on gradient heating of water source heat pump

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Publication number Priority date Publication date Assignee Title
CN107445437A (en) * 2017-08-15 2017-12-08 苏州工业园区荣昕环保设备厂 A kind of low temperature infrared ray sludge drying system and method
CN107311428A (en) * 2017-09-01 2017-11-03 饶宾期 Low temperature closed loop sludge drying method
CN108212563A (en) * 2017-12-19 2018-06-29 上海市离心机械研究所有限公司 Centrifugal drying integral system spray guard method
CN108585411B (en) * 2018-04-18 2024-04-26 广东芬蓝环境科技有限公司 Sludge drying system based on heat pump technology
CN108585411A (en) * 2018-04-18 2018-09-28 广东芬尼克兹环保科技有限公司 A kind of sludge drying system based on heat pump techniques
CN110526546A (en) * 2019-09-27 2019-12-03 上海同臣环保有限公司 Sludge drying device and sludge drying processing method
CN111170390A (en) * 2020-03-17 2020-05-19 杭州天创环境科技股份有限公司 Low-energy-consumption RO concentration treatment method for evaporating surface water at normal pressure and low temperature
CN113371973A (en) * 2020-11-24 2021-09-10 湖南清源智造设备有限公司 Sludge drying equipment
CN113371972B (en) * 2020-11-24 2022-06-03 湖南清源智造设备有限公司 Air-equalizing dust removal device for sludge drying equipment and sludge drying equipment
CN113371972A (en) * 2020-11-24 2021-09-10 湖南清源智造设备有限公司 Air-equalizing dust removal device for sludge drying equipment and sludge drying equipment
CN114085023A (en) * 2021-10-27 2022-02-25 上海同臣环保有限公司 Residual heat low-temperature drying machine
CN116573833A (en) * 2023-07-10 2023-08-11 顿汉布什(中国)工业有限公司 Sludge low-temperature drying system and method based on gradient heating of water source heat pump
CN116573833B (en) * 2023-07-10 2023-10-03 顿汉布什(中国)工业有限公司 Sludge low-temperature drying system and method based on gradient heating of water source heat pump

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