CN106946589A - The technique and the technique device therefor of Brown Alundum plating zirconium oxide - Google Patents

The technique and the technique device therefor of Brown Alundum plating zirconium oxide Download PDF

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Publication number
CN106946589A
CN106946589A CN201710181031.5A CN201710181031A CN106946589A CN 106946589 A CN106946589 A CN 106946589A CN 201710181031 A CN201710181031 A CN 201710181031A CN 106946589 A CN106946589 A CN 106946589A
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CN
China
Prior art keywords
sub
technique
brown alundum
hopper
storehouse
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Granted
Application number
CN201710181031.5A
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Chinese (zh)
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CN106946589B (en
Inventor
赵树松
王凡晓
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Shandong Panshi Corundum Co Ltd
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Shandong Panshi Corundum Co Ltd
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Priority to CN201710181031.5A priority Critical patent/CN106946589B/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/85Coating or impregnation with inorganic materials
    • C04B41/87Ceramics
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/4584Coating or impregnating of particulate or fibrous ceramic material
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • C09K3/14Anti-slip materials; Abrasives
    • C09K3/1436Composite particles, e.g. coated particles
    • C09K3/1445Composite particles, e.g. coated particles the coating consisting exclusively of metals
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined

Abstract

The technique and the technique device therefor of Brown Alundum plating zirconium oxide, belong to the production technology and machinery equipment field of corundum abrasive.It is characterized in that the technique is comprised the following steps:Get the raw materials ready, dry-clean, batch mixing, drying, calcining, cooling and magnetic separation screening.Technique device therefor of the present invention, including rotary high temp calcining kiln, the rotary high temp calcining kiln include feed arrangement, calcining kiln body and drawing mechanism.Corundum abrasive made from technique of the present invention, it is possible to increase abrasive material ball milling toughness, after client's production and application, plating iridium abrasive material is improved between 20% 40% than conventional abrasive material ball milling toughness.The calcining kiln body of equipment of the present invention is designed by three-stage, run through material conveying pipe in three sections of kiln bodies simultaneously, material in material conveying pipe is preheated successively, heat and cool down three processing links, energy resource consumption is reduced while meeting manufacturing technique requirent.

Description

The technique and the technique device therefor of Brown Alundum plating zirconium oxide
Technical field
The invention belongs to the production technology of corundum abrasive and machinery equipment field, and in particular to a kind of Brown Alundum plates zirconium oxide Technique and the technique device therefor.
Background technology
Popular name is also known as diamond dust, is to use alumina, carbon materials, three kinds of raw materials of iron filings in electric arc furnaces by thawing reduction Obtained sepia Alundum, therefore be this name.Brown Alundum main chemical is AL2O3, its content is in 95.00%- 97.00%, separately containing a small amount of Fe, Si, Ti etc..Brown Alundum is most basic abrasive material, applied widely because its grinding performance is good, It is cheap, it is widely used, such as Surface Machining, beautification processing, etching and processing, pre-treatment processing.The product is through long Phase production practices, bring multiple industry innovation, at present in various corundum process of manufacture, manufacturing enterprise will in exploration Corundum carries out plating clothing operation, will have more characteristic materials by process meanses such as high temperature sinterings, it is attached to corundum Surface, greatly improves the service life and the scope of application of corundum product.
Inventor combines itself practical production experience, by exploratory development for many years, develops new plating clothing corundum product, together When in order to reach production requirement, design machined a whole set of production equipment for this new product, overcome traditional corundum to give birth to it The items for producing equipment are not enough.
The content of the invention
The technical problems to be solved by the invention are to provide the technique and the technique device therefor, energy of Brown Alundum plating zirconium oxide Brand-new plating clothing corundum product is enough produced, ball milling toughness is substantially improved;The second technical problem that the present invention is solved is by the work Skill device therefor, can make corundum abrasive product in calcine technology link, accomplish accurate charging, science production;The present invention is solved The 3rd technical problem be can effectively improve corundum abrasive calcining link efficiency, save the energy, while can effectively carry Calcining effect during high abrasive material plating clothing, makes the plating clothing of surface attachment more lasting;The 4th technical problem that the present invention is solved It is that can will carry out Production rate while being transported to packaging link by the material exported in calcining kiln, this design improves overall The fineness of production.
The technical solution adopted for the present invention to solve the technical problems is:The technique that a kind of Brown Alundum plates zirconium oxide is provided, It is characterized in that the technique is comprised the following steps:
(1)Get the raw materials ready:Prepare Brown Alundum raw material, a diameter of 0.125-2.36mm of feed particles;
(2)Dry-cleaning:Brown Alundum raw material is dry-cleaned;
(3)Batch mixing:Brown Alundum raw material and composite caking agent and electricity are ironed into oxidant medium, uniform stirring is carried out in proportion, until The outer surface of Brown Alundum raw material can uniformly coat one layer of electricity and iron oxidant medium, and mixed material is made;
(4)Mixed material is dried under 100-200 degrees Celsius;
(5)A length of 60-100 minutes when dried mixed material is carried out, temperature is forged for 1150-1200 degrees Celsius of high temperature Burn;
(6)The material calcined is cooled down, cooling duration 40-80 minutes;Temperature is to normal temperature;
(7)The material cooled down is subjected to magnetic separation screening, impurity is removed, finished product material is packed.
It is preferred that, the quality parts ratio that the Brown Alundum raw material, composite caking agent and electricity iron oxidant medium is:
100 parts of Brown Alundum raw material;
2 parts of composite adhesive;
Electricity irons 1 part of oxidant medium.
It is preferred that, the compound binding agent includes following composition according to mass fraction:
60 parts of feldspar;
30 parts of clay;
10 parts of boron glass.
It is preferred that, the electricity irons oxidant medium for zirconium oxide.
It is preferred that, in step(3)In, wetting agent is first added in mixing process in Brown Alundum raw material, is mixed 5-10 minutes; Add composite adhesive and electricity irons oxidant medium, mix 10-20 minutes;The wetting agent is water or dextrin or waterglass.
Brown Alundum of the present invention plates the technique device therefor of zirconium oxide, it is characterised in that including rotary high temp calcining Kiln, the rotary high temp calcining kiln includes feed arrangement, calcining kiln body and drawing mechanism.
It is preferred that, the feed arrangement includes frame, and from top to bottom order fixes elevating hopper, rotation sub-material to the frame Device, hopper and clout recovery approach;The top of the elevating hopper sets feeding mouth, and discharging opening is set in the bottom of elevating hopper; The rotary tripper includes setting central rotating shaft in sub-material storehouse, the sub-material storehouse, central rotating shaft connection sub-material stepper motor; The sub-material blade of more than three is set with central rotating shaft;The top in the sub-material storehouse sets sub-material entrance, and the bottom in sub-material storehouse is set Put sub-material outlet;The top of hopper, which is opened up, turns material entrance, spiral Auger is set in hopper, the spiral Auger connects spiral shell Turn power apparatus, sets in the side of hopper and turns material outlet;The sub-material entrance in sub-material storehouse accepts the discharging opening of elevating hopper, blanking The sub-material outlet for turning material entrance undertaking sub-material storehouse of bucket;
Blanking support is set on the side wall of rotary tripper, and the blanking support connects blanking power set;When material is from upper When hopper is entered in sub-material storehouse, the sub-material blade of material is accepted in the support of blanking support;When material enters hopper from sub-material storehouse, Blanking support bounces back under the drive of blanking power set, accepts the sub-material blade of material positive backspin, thing under Gravitative Loads Material enters hopper;
Feedback outlet is set on the side wall in sub-material storehouse, retractable support frame is set on the sub-material storehouse inwall below feedback outlet;When need When removing salvage stores in sub-material storehouse, sub-material blade is reversely rotated under the drive of sub-material stepper motor, and retractable support frame is stretched Go out, the sub-material blade that material is accepted in order is docked with feedback outlet, material is discharged from feedback outlet;
Material broken pipe is put back into feedback outlet peripheral hardware;Returning material transporting device is fixed in the side of the frame;Set in clout recovery approach Material conveyer belt is put back into, one end linking feed back broken pipe of the feed back conveyer belt returns the other end linking feed back conveying for chatting conveyer belt Device;
Set on feed back conveyer belt and move back to truck;Described time chat conveying device include mechanical claw and lifting device, it is described Mechanical claw is fixed on lifting device, and the upper end of the lifting device is connected the feeding mouth of elevating hopper, the lower end of lifting device It is connected back merely conveyer belt;After moving back to truck and having taken up material below the feed back broken pipe, moved by returning to chat conveyer belt and drive Feed back car is moved to the lower end of lifting device, and mechanical claw crawl moves back to truck and feed back car is moved to by lifting device Above hopper, and the material moved back in truck is poured into elevating hopper.
It is preferred that, the calcining kiln body includes sequentially setting preheating section, bringing-up section and cooling section in kiln body, the kiln body; Through setting material conveying pipe in the kiln body;Air-introduced machine is set in preheating section, the airduct of the air-introduced machine passes through preheating section Bringing-up section is connected, the quantity of the airduct is more than three;Resistive heater is set around the material conveying pipe of bringing-up section;
In cooling section, cold wind blower unit is set, the cold wind blower unit include being arranged on cooling section roof several are cold Wind entrance, sets pulling-tray type to switch valve plate in the top of cold air inlet;Sliding bar is set in the cooling section of cold air inlet bottom, Several cooling air ducts, the upper end connection cold air inlet of cooling air duct, the lower end direction of cooling air duct are set with the sliding bar Material delivery pipe;The cooling air duct is fastened on sliding bar by connector;
The connector includes the first frame shape jaw clamp and the second frame shape jaw clamp, the first and second frames clamp mouthful folder Include outer frame body on tool, jaw is set on outer frame body, and the first and second frame shape jaw clamps are connected by rotary positioning apparatus It is connected together;Clamp slides clamp cold wind in bar, the jaw of the second frame shape jaw clamp in the jaw of first frame shape jaw clamp Conduit.
The rotary positioning apparatus includes section connecting pole of a lateral H shape, and two end faces of the connection end are installed on the One and second frame clamp mouthful outer frame body in, locating turntable is set on the connecting pole between two outer frame bodies, and the positioning turns Disk includes the first posting, the first ring tooth form rotating disk, the second posting, the second ring tooth form rotating disk, the first top shock mount and second Push up shock mount;Card edge is set in the periphery of the first and second tooth form rotating disks, annular tooth is opened up on the first and second tooth form rotating disks Groove;First and second postings are separately mounted on the outer frame body of the first and second frame shape jaw clamps;First and second tooth forms Rotating disk is respectively by card along being arranged in the first and second postings, and the first and second tooth form rotating disks open up the one side of ring slot It is oppositely arranged and the ring slot on two tooth form rotating disks is intermeshed together;The first top is set to shoot in the first posting Spring, first top shock mount is arranged between the outer frame body of the first frame shape jaw clamp and the first tooth form rotating disk;It is fixed second Position inframe sets second to push up shock mount, and second top shock mount is arranged on the outer frame body and the second tooth of the second frame shape jaw clamp Between shape rotating disk.
The first wear-resisting ring and are set with the connecting pole in the first and second frame shape jaw clamp outer frame bodies Two wear-resisting rings, first wear-resisting ring is located between the first frame shape jaw clamp outer frame body and the first end face of connecting pole, described Second wear-resisting ring is located between the second frame shape jaw clamp outer frame body and the second end face of connecting pole.
Bottom both sides in outer frame body set respectively under side room, the top in lower side room opens up ejection hole, indoor in downside Ejector spring and push rod are set, and one end of the push rod connects lower side room bottom, the other end insertion of push rod by ejector spring Eject in hole;Top both sides in outer frame body set side room respectively, and described two upper side rooms are on the relative side in top Leadout hole is opened up respectively, and the bottom in side room opens up ejection hole on two;In the indoor setting elastic fastening bar respectively in two upsides; Eject hole setting corresponding with ejection hole;" Ω " shape shell fragment is set between lower side room and upper side room, and the two ends of the shell fragment are opened If through hole;When connector is in unused state, shell fragment keeps upper arciform state, through hole and ejection hole and the ejection at shell fragment two ends Kong Jun is not corresponded to;When connector is in use state, that is, there are sliding bar or cooling air duct press-in cutting pliers intraoral, make in shell fragment Subordinate is pressed, and two ends are stretched to both sides, and through hole is corresponding with the ejection hole on top and the ejection hole of bottom, downside interior ejector spring Upwards by push rod jack-up, push rod promotes elastic fastening bar to be worn from the leadout hole in upper side room through ejection hole, through hole and ejection hole Go out, and sliding bar or cooling air duct are fastened in jaw, complete connection.
It is preferred that, the drawing mechanism includes vibration cooling apparatus, and the vibration cooling apparatus includes stock supporting plate, described to hold The bottom of flitch is installed to be linked together between upper bracket and lower carriage, upper and lower support by shock-absorbing spring;Under stock supporting plate Side is installed by vibrating motor;The angle of stock supporting plate and horizontal plane is 15-30 degree;
Vibration cooling apparatus also includes intelligent discharger, and the intelligent discharger includes weighing plate, weighing support, small rack and mark Ring, one end of the weighing plate is hinged the end of stock supporting plate, and the other end of weighing plate is hinged scale bar;Weighing support, which is fixed on, to be held The side of flitch, opens up through hole on weighing support, and scale bar is upward through through hole;The fixing card in the middle part of the traversing through end of scale bar Pocketed springs on ring, the scale bar between snap ring and through hole;Small rack is fixed on weighing support, is connected on small rack Ring is marked, mark ring set is mounted in the top of scale bar;The top of scale bar is identified with weight scale chi;
Coolant storehouse is set in the bottom of stock supporting plate, the coolant storehouse connects water inlet pipe and outlet pipe, the water inlet pipe respectively Include 3-5cm rubber hose with the body of outlet pipe;Fix bar is set in the bottom of stock supporting plate, and the fix bar passes through connection Part connects rubber hose;The connector is elastic rubber circle.
The beneficial effects of the invention are as follows:
1. corundum abrasive made from technique of the present invention, it is possible to increase abrasive material ball milling toughness, after client's production and application, plating Iridium abrasive material is improved than conventional abrasive material ball milling toughness between 20%-40%.The thicker ball milling toughness of granularity improves more obvious, so as to add The service life of grinding tool;Workpiece to be machined burn is reduced, the grinding tool produced using plating iridium abrasive material is not burnt completely when cutting workpiece Hinder workpiece and improve stock-removing efficiency, what the grinding tool made through excessive family's grinding tool manufacturing enterprise using plating iridium abrasive material was made with conventional abrasive material Grinding tool carries out contrast test and drawn the following conclusions:
(1)Cutting speed improves 20%-40%;
(2)Grinding tool durability improves more than 30%;
When using portable power tool, the grinding tool produced with plating iridium abrasive material, good hand touch is shockproof.
2. the calcining kiln body of equipment of the present invention is designed by three-stage, while defeated through material in three sections of kiln bodies Pipeline is sent, material in material conveying pipe is preheated successively, three processing links are heated and cool down, meeting production technology will Energy resource consumption is reduced while asking.Kiln body cold air inlet in cooling section, extraneous cold wind entered by cold air inlet after by cold Wind conduit is closely acted on material conveying pipe, for convenience the setting of cooling air duct, sliding bar and cooling air duct it Between connector is set, in that context it may be convenient to be adjusted.
3. equipment of the present invention employs powder blade and carries out isolation weighing by setting sub-material storehouse in hopper, Quantitative feeding is realized, to ensure product in whole calcination process, the calcining that can be evenly distributed is abundant, whole plating clothing process effect Significantly.Simultaneously in order to prevent the material waste in elevating hopper, in the device, feeding back device is also added into, feeding back device can be by The material finished is not used to be reclaimed or recycled.
4. the drawing mechanism of the present invention sets vibration damping bullet by the way that support is broken as into upper and lower support body in junction Spring so that whole stock supporting plate integrally shakes under the drive of vibrating motor, while coolant storehouse is set in stock supporting plate bottom, It will uniformly be cooled by the high-temperature material transferred out in calcining kiln, be easy to output to material and the packaging of next step.
The intelligent discharger of yield can be monitored in real time by being devised in drawing mechanism, can be with very convenient observation and calculating The yield and efficiency of product.The design is easy to use, highly reliable, without other energy auxiliary such as electric power, and use cost is low, makes It is good with effect.
In order to prevent that the water inlet pipe and outlet pipe in UNICOM's coolant storehouse from fracture or other damages occurring in vibrations, employ Centre adds rubber hose and realizes the mode being flexible coupling, while for the position of fixed water inlet pipe and outlet pipe, under stock supporting plate Side is provided with fix bar, is connected as one fix bar and rubber hose using connector, the design structure is ingenious, can be very Convenient realize is installed.
5. the product design is ingenious, overall architecture is scientific and reasonable, is highly suitable for multiregion in actual production and promotes.Simultaneously This product reliability is high, in the absence of unnecessary electrified composition, using and maintenance cost it is extremely low.
Brief description of the drawings
Fig. 1 is the structural representation of feed arrangement of the present invention;
Fig. 2 is the structural representation of present invention calcining kiln body;
Fig. 3 is the structural representation of connector;
Fig. 4 is the structural representation of drawing mechanism;
In figure:
1st, feed arrangement:1.1st, frame;1.2nd, elevating hopper;1.3rd, sub-material storehouse;1.4th, central rotating shaft;1.5th, sub-material blade;1.6、 Feedback outlet;1.7th, retractable support frame;1.9th, feed back broken pipe;1.10th, truck is moved back to;1.11st, feed back conveyer belt;1.12nd, it is mechanical Claw;1.13rd, lifting device;1.14th, blanking support;
2nd, kiln body is calcined:2.1st, kiln body;2.2nd, preheating section;2.23rd, bringing-up section;2.4th, cooling section;2.5th, material conveying pipe; 2.6th, air-introduced machine;2.7th, pulling-tray type switch valve plate;2.8th, cold air inlet;2.9th, bar is slid;2.10th, cooling air duct;2.11 first Frame shape jaw clamp;2.12nd, elastic fastening bar;2.13rd, " Ω " shape shell fragment;2.14th, hole is ejected;2.15th, through hole;2.16th, eject Hole;2.17th, push rod;2.18th, ejector spring;2.19th, the first top shock mount;2.20th, the first tooth form rotating disk;2.21st, the second top dress Spring;2.22nd, the second tooth form rotating disk;2.23rd, connecting pole;2.24th, the second frame shape jaw clamp;2.25th, the first wear-resisting ring; 2.26th, the second wear-resisting ring;
3rd, drawing mechanism:3.1st, stock supporting plate;3.2nd, upper bracket;3.3rd, water inlet pipe;3.4th, lower carriage;3.5th, coolant storehouse;3.6、 Vibrating motor;3.7th, outlet pipe;3.8th, fix bar;3.9th, rubber hose;3.10th, shock-absorbing spring;3.11st, weighing plate;3.12nd, carve Spend bar;3.13rd, spring;3.14th, ring is marked;3.15th, small rack;3.16th, weighing support.
Embodiment
The present invention is described in further detail with embodiment below in conjunction with the accompanying drawings.
The technique that Brown Alundum of the present invention plates zirconium oxide, it is characterised in that the technique is comprised the following steps:
(1)Get the raw materials ready:Prepare Brown Alundum raw material, a diameter of 0.125-2.36mm of feed particles;
(2)Dry-cleaning:Brown Alundum raw material is dry-cleaned;
(3)Batch mixing:Brown Alundum raw material and composite caking agent and electricity are ironed into oxidant medium, uniform stirring is carried out in proportion, until The outer surface of Brown Alundum raw material can uniformly coat one layer of electricity and iron oxidant medium, and mixed material is made;
(4)Mixed material is dried under 100-200 degrees Celsius;
(5)A length of 60-100 minutes when dried mixed material is carried out, temperature is forged for 1150-1200 degrees Celsius of high temperature Burn;
(6)The material calcined is cooled down, cooling duration 40-80 minutes;Temperature is to normal temperature;
(7)The material cooled down is subjected to magnetic separation screening, impurity is removed, finished product material is packed.
The Brown Alundum raw material, composite caking agent and electricity iron the quality parts ratio of oxidant medium and are:
100 parts of Brown Alundum raw material;
2 parts of composite adhesive;
Electricity irons 1 part of oxidant medium.
The compound binding agent includes following composition according to mass fraction:
60 parts of feldspar;
30 parts of clay;
10 parts of boron glass.
The electricity irons oxidant medium for zirconium oxide.
In step(3)In, wetting agent is first added in mixing process in Brown Alundum raw material, is mixed 5-10 minutes;Add Composite adhesive and electricity iron oxidant medium, mix 10-20 minutes.The wetting agent is water or dextrin or waterglass.
Brown Alundum of the present invention plates the technique device therefor of zirconium oxide, it is characterised in that including rotary high temp calcining Kiln, the rotary high temp calcining kiln includes feed arrangement, calcining kiln body and drawing mechanism.
As shown in figure 1, the feed arrangement includes frame, the frame from top to bottom fixed elevating hopper of order, rotation point Glassware, hopper and clout recovery approach;The top of the elevating hopper sets feeding mouth, and discharging is set in the bottom of elevating hopper Mouthful;The rotary tripper includes setting central rotating shaft in sub-material storehouse, the sub-material storehouse, central rotating shaft connection sub-material stepping electricity Machine;The sub-material blade of more than three is set with central rotating shaft;The top in the sub-material storehouse is set under sub-material entrance, sub-material storehouse Portion sets sub-material to export;The top of hopper, which is opened up, turns material entrance, spiral Auger is set in hopper, the spiral Auger connects Screw power device is connect, is set in the side of hopper and turns material outlet;The sub-material entrance in sub-material storehouse accepts the discharging opening of elevating hopper, The sub-material outlet for turning material entrance undertaking sub-material storehouse of hopper;
Blanking support is set on the side wall of rotary tripper, and the blanking support connects blanking power set;When material is from upper When hopper is entered in sub-material storehouse, the sub-material blade of material is accepted in the support of blanking support;When material enters hopper from sub-material storehouse, Blanking support bounces back under the drive of blanking power set, accepts the sub-material blade of material positive backspin, thing under Gravitative Loads Material enters hopper.
Feedback outlet is set on the side wall in sub-material storehouse, retractable support frame is set on the sub-material storehouse inwall below feedback outlet; When needing to remove salvage stores in sub-material storehouse, sub-material blade is reversely rotated under the drive of sub-material stepper motor, retractable support Frame is stretched out, and the sub-material blade that material is accepted in order is docked with feedback outlet, and material is discharged from feedback outlet.
Material broken pipe is put back into feedback outlet peripheral hardware;Returning material transporting device is fixed in the side of the frame;In clout recovery approach Middle setting feed back conveyer belt, one end linking feed back broken pipe of the feed back conveyer belt returns the other end linking feed back for chatting conveyer belt Conveying device.
Set on feed back conveyer belt and move back to truck;Described time chat conveying device include mechanical claw and lifting device, The mechanical claw is fixed on lifting device, and the upper end of the lifting device is connected the feeding mouth of elevating hopper, lifting device Lower end is connected back merely conveyer belt;After moving back to truck and having taken up material below the feed back broken pipe, conveying belt is chatted by returning The dynamic truck that moves back to is to the lower end of lifting device, and mechanical claw crawl moves back to truck and moved feed back car by lifting device Above to elevating hopper, and the material moved back in truck is poured into elevating hopper.
As shown in Fig. 2 the calcining kiln body includes sequentially setting preheating section, bringing-up section and cooling in kiln body, the kiln body Section;Through setting material conveying pipe in the kiln body;Air-introduced machine is set in preheating section, the airduct of the air-introduced machine passes through preheating Section connection bringing-up section, the quantity of the airduct is more than three;Adding thermal resistance is set around the material conveying pipe of bringing-up section Silk.
Cold wind blower unit is set in cooling section, the cold wind blower unit is some on cooling section roof including being arranged on Individual cold air inlet, sets pulling-tray type to switch valve plate in the top of cold air inlet;Set and slide in the cooling section of cold air inlet bottom Move and several cooling air ducts are set with bar, the sliding bar, the upper end connection cold air inlet of cooling air duct, the lower end of cooling air duct Towards material delivery pipe;The cooling air duct is fastened on sliding bar by connector.
As shown in figure 3, the connector includes the first frame shape jaw clamp and the second frame shape jaw clamp, first He Include outer frame body on second frame shape jaw clamp, jaw is set on outer frame body, and the first and second frame shape jaw clamps pass through Rotary positioning apparatus links together;Clamp slides bar in the jaw of first frame shape jaw clamp, the second frame shape jaw clamp Clamp cooling air duct in jaw.
The rotary positioning apparatus includes section connecting pole of a lateral H shape, and two end faces of the connection end are installed on the One and second frame clamp mouthful outer frame body in, locating turntable is set on the connecting pole between two outer frame bodies, and the positioning turns Disk includes the first posting, the first ring tooth form rotating disk, the second posting, the second ring tooth form rotating disk, the first top shock mount and second Push up shock mount;Card edge is set in the periphery of the first and second tooth form rotating disks, annular tooth is opened up on the first and second tooth form rotating disks Groove;First and second postings are separately mounted on the outer frame body of the first and second frame shape jaw clamps;First and second tooth forms Rotating disk is respectively by card along being arranged in the first and second postings, and the first and second tooth form rotating disks open up the one side of ring slot It is oppositely arranged and the ring slot on two tooth form rotating disks is intermeshed together;The first top is set to shoot in the first posting Spring, first top shock mount is arranged between the outer frame body of the first frame shape jaw clamp and the first tooth form rotating disk;It is fixed second Position inframe sets second to push up shock mount, and second top shock mount is arranged on the outer frame body and the second tooth of the second frame shape jaw clamp Between shape rotating disk.
The first wear-resisting ring and are set with the connecting pole in the first and second frame shape jaw clamp outer frame bodies Two wear-resisting rings, first wear-resisting ring is located between the first frame shape jaw clamp outer frame body and the first end face of connecting pole, described Second wear-resisting ring is located between the second frame shape jaw clamp outer frame body and the second end face of connecting pole.
Bottom both sides in outer frame body set respectively under side room, the top in lower side room opens up ejection hole, indoor in downside Ejector spring and push rod are set, and one end of the push rod connects lower side room bottom, the other end insertion of push rod by ejector spring Eject in hole;Top both sides in outer frame body set side room respectively, and described two upper side rooms are on the relative side in top Leadout hole is opened up respectively, and the bottom in side room opens up ejection hole on two;In the indoor setting elastic fastening bar respectively in two upsides; Eject hole setting corresponding with ejection hole;" Ω " shape shell fragment is set between lower side room and upper side room, and the two ends of the shell fragment are opened If through hole;When connector is in unused state, shell fragment keeps upper arciform state, through hole and ejection hole and the ejection at shell fragment two ends Kong Jun is not corresponded to;When connector is in use state, that is, there are sliding bar or cooling air duct press-in cutting pliers intraoral, make in shell fragment Subordinate is pressed, and two ends are stretched to both sides, and through hole is corresponding with the ejection hole on top and the ejection hole of bottom, downside interior ejector spring Upwards by push rod jack-up, push rod promotes elastic fastening bar to be worn from the leadout hole in upper side room through ejection hole, through hole and ejection hole Go out, and sliding bar or cooling air duct are fastened in jaw, complete connection.
As shown in figure 4, the drawing mechanism includes vibration cooling apparatus, the vibration cooling apparatus includes stock supporting plate, institute State and linked together between the bottom installation upper bracket and lower carriage of stock supporting plate, upper and lower support by shock-absorbing spring;In stock supporting plate Lower section install vibrating motor;The angle of stock supporting plate and horizontal plane is 15-30 degree.
Vibration cooling apparatus also includes intelligent discharger, and the intelligent discharger includes weighing plate, weighing support, small rack With mark ring, one end of the weighing plate is hinged the end of stock supporting plate, and the other end of weighing plate is hinged scale bar;Weighing support is fixed In the side of stock supporting plate, through hole is opened up on weighing support, scale bar is upward through through hole;It is solid in the middle part of the traversing through end of scale bar Determine snap ring, pocketed springs on the scale bar between snap ring and through hole;Small rack is fixed on weighing support, is connected on small rack Fixed mark ring, mark ring set is mounted in the top of scale bar;The top of scale bar is identified with weight scale chi.
Coolant storehouse is set in the bottom of stock supporting plate, and the coolant storehouse connects water inlet pipe and outlet pipe respectively, it is described enter The body of water pipe and outlet pipe includes 3-5cm rubber hose;Fix bar is set in the bottom of stock supporting plate, the fix bar passes through Connector connects rubber hose;The connector is elastic rubber circle.
Material when in use, is put into elevating hopper by equipment first, and material enters sub-material storehouse along hopper, and material is revolved by sub-material Piece is stopped, while being supported by blanking support, when material reaches required weight, blanking support opens sub-material blade edge Central rotating shaft is rotated forward, and material is put into screw auger, is finally transported to by screw power device in calcining kiln.It is many It is remaining need to remove or handle recycling when, material enter sub-material storehouse in, reversely rotated by sub-material blade along central rotating shaft, material by Feedback outlet enters feed back broken pipe, then is driven and discharged by feed back conveyer belt into truck is moved back to by feed back broken pipe, and material is through processing When needing to put into elevating hopper again, then mechanical claw position is reached by moving back to truck along feed back conveyer belt, entered by mechanical claw Row crawl, finally by lifting device, will move back to truck and is promoted at elevating hopper, and material is put into elevating hopper.
Material enters calcining kiln kiln body along material conveying pipe, sequentially passes through preheating section, bringing-up section and cooling section.Material enters When entering preheating section, drive wind-force that the heat in bringing-up section is entered into preheating section to material progress preheating along airduct by air-introduced machine Reason;When material enters bringing-up section, material conveying pipe is heated by resistive heater, heating operation is carried out to material;Thing When material enters cooling section, the opening quantity that valve plate controls cold air inlet is switched by pulling-tray type, cold wind just in control cooling section Intake, while being guided the cold wind of cold air inlet to material conveying pipe by cooling air duct, realizes closely operation, carries High workload efficiency.Cooling air duct and sliding bar between be provided with connector, be easy to adjust cooling air duct, connector when in use, As shown in Fig. 2 operating personnel clamp the first frame shape jaw clamp of wherein any side or the second frame shape jaw clamp first It is pressed on sliding bar, then by cooling air duct in corresponding another side frame clamp mouthful fixture.Simultaneously can be with during clamping It is different according to the job requirement angle of cooling air duct, carried out by rotating the first and second ring tooth form rotating disks for the angle clamped Any adjustment, it is very easy to use.
When in use, rubber hose and fix bar are fixed water inlet pipe, water outlet with connector first for drawing mechanism After pipe and coolant storehouse UNICOM, cold water is injected, the temperature drop of stock supporting plate is thus driven, then starts material output channel, will Product Jing Guo high-temperature calcination out of calcining kiln body is delivered to one end that stock supporting plate is higher than horizontal plane, while Vibration on Start-up motor, Under shock-absorbing spring and vibrating motor between upper and lower support drive, whole stock supporting plate starts vibration so that material one side edge Stock supporting plate is moved to subhorizontal one end, on the other hand cooling processing is carried out by coolant storehouse, because now vibrating motor It is lasting to produce vibration, so ceaselessly free and easy upset makes its uniform decrease in temperature to material on weighing plate.Corundum abrasive is passing through bearing material Next production link is entered back into by weighing plate after plate, when material passes through weighing plate, material is should be and there is weight, so in weight Under power effect, scale bar is driven to move down, while compression spring, and both can be real-time at mark ring by the scale on scale bar Observation Current production, allow operator that very easily product yield is observed and calculated.
It is pointed out that above-mentioned embodiment is only the preferred embodiment of the invention, for the common of the art For technical staff, on the premise of operation principle of the present invention is met, any equivalent or similar replacement each falls within the present invention's In protection domain.

Claims (9)

1. the technique that Brown Alundum plates zirconium oxide, it is characterised in that the technique is comprised the following steps:
(1)Get the raw materials ready:Prepare Brown Alundum raw material, a diameter of 0.125-2.36mm of feed particles;
(2)Dry-cleaning:Brown Alundum raw material is dry-cleaned;
(3)Batch mixing:Brown Alundum raw material and composite caking agent and electricity are ironed into oxidant medium, uniform stirring is carried out in proportion, until The outer surface of Brown Alundum raw material can uniformly coat one layer of electricity and iron oxidant medium, and mixed material is made;Electricity irons oxidant Jie Matter is zirconium oxide;
(4)Mixed material is dried under 100-200 degrees Celsius;
(5)A length of 60-100 minutes when dried mixed material is carried out, temperature is forged for 1150-1200 degrees Celsius of high temperature Burn;
(6)The material calcined is cooled down, cooling duration 40-80 minutes;Temperature is to normal temperature;
(7)The material cooled down is subjected to magnetic separation screening, impurity is removed, finished product material is packed.
2. the technique for plating zirconium oxide according to the Brown Alundum described in claim 1, it is characterised in that:It is the Brown Alundum raw material, compound Bonding agent and electricity iron the quality parts ratio of oxidant medium and are:
100 parts of Brown Alundum raw material;
2 parts of composite adhesive;
Electricity irons 1 part of oxidant medium.
3. the technique for plating zirconium oxide according to the Brown Alundum described in claim 2, it is characterised in that:The compound binding agent is according to matter Measuring number includes following composition:
60 parts of feldspar;
30 parts of clay;
10 parts of boron glass.
4. the technique for plating zirconium oxide according to the Brown Alundum described in claim 3, it is characterised in that:It is described in step(3)In, batch mixing During first add wetting agent in Brown Alundum raw material, mix 5-10 minutes;Add composite adhesive and electricity irons oxidant Jie Matter, is mixed 10-20 minutes.
5. the technique for plating zirconium oxide according to the Brown Alundum described in claim 4, it is characterised in that:The wetting agent is water or dextrin Or waterglass.
6. the technique device therefor of zirconium oxide is plated according to the Brown Alundum described in claim 5, it is characterised in that including rotary high Warm calcining kiln, the rotary high temp calcining kiln includes feed arrangement, calcining kiln body and drawing mechanism.
7. the technique device therefor of zirconium oxide is plated according to the Brown Alundum described in claim 7, it is characterised in that:The calcining kiln body Including kiln body, preheating section, bringing-up section and cooling section are sequentially set in the kiln body;Through setting material delivery pipe in the kiln body Road;Air-introduced machine is set in preheating section, the airduct of the air-introduced machine connects bringing-up section through preheating section, and the quantity of the airduct is three It is more than root;Resistive heater is set around the material conveying pipe of bringing-up section;
In cooling section, cold wind blower unit is set, the cold wind blower unit include being arranged on cooling section roof several are cold Wind entrance, sets pulling-tray type to switch valve plate in the top of cold air inlet;Sliding bar is set in the cooling section of cold air inlet bottom, Several cooling air ducts, the upper end connection cold air inlet of cooling air duct, the lower end direction of cooling air duct are set with the sliding bar Material delivery pipe;The cooling air duct is fastened on sliding bar by connector;
The connector includes the first frame shape jaw clamp and the second frame shape jaw clamp, the first and second frames clamp mouthful folder Include outer frame body on tool, jaw is set on outer frame body, and the first and second frame shape jaw clamps are connected by rotary positioning apparatus It is connected together;Clamp slides clamp cold wind in bar, the jaw of the second frame shape jaw clamp in the jaw of first frame shape jaw clamp Conduit;
The rotary positioning apparatus includes section connecting pole of a lateral H shape, and two end faces of the connection end are installed on the first He In the outer frame body of second frame clamp mouthful, locating turntable, the locating turntable bag are set on the connecting pole between two outer frame bodies Include the first posting, the first ring tooth form rotating disk, the second posting, the second ring tooth form rotating disk, the first top shock mount and the second top dress Spring;Card edge is set in the periphery of the first and second tooth form rotating disks, ring slot is opened up on the first and second tooth form rotating disks;The One and second posting be separately mounted on the outer frame body of the first and second frame shape jaw clamps;First and second tooth form rotating disks point Not by card along being arranged in the first and second postings, the one side that the first and second tooth form rotating disks open up ring slot is set relatively Put and the ring slot on two tooth form rotating disks is intermeshed together;First is set to push up shock mount, institute in the first posting The first top shock mount is stated to be arranged between the outer frame body of the first frame shape jaw clamp and the first tooth form rotating disk;In the second posting Second is set to push up shock mount, second top shock mount is arranged on the outer frame body and the second tooth form rotating disk of the second frame shape jaw clamp Between;
The first wear-resisting ring is set with the connecting pole in the first and second frame shape jaw clamp outer frame bodies and second resistance to Grinding ring, first wear-resisting ring is located between the first frame shape jaw clamp outer frame body and the first end face of connecting pole, and described second Wear-resisting ring is located between the second frame shape jaw clamp outer frame body and the second end face of connecting pole;
Bottom both sides in outer frame body set respectively under side room, the top in lower side room opens up ejection hole, in the indoor setting in downside Ejector spring and push rod, one end of the push rod connect lower side room bottom, the other end insertion ejection of push rod by ejector spring Kong Zhong;Top both sides in outer frame body set side room respectively, and described two upper side rooms are distinguished on the relative side in top Leadout hole is opened up, the bottom in side room opens up ejection hole on two;In the indoor setting elastic fastening bar respectively in two upsides;Ejection Hole is corresponding with ejection hole to be set;" Ω " shape shell fragment is set between lower side room and upper side room, and the two ends of the shell fragment open up logical Hole;When connector is in unused state, shell fragment keeps upper arciform state, through hole and the ejection hole and ejection Kong Jun at shell fragment two ends Do not correspond to;When connector is in use state, that is, there are sliding bar or cooling air duct press-in cutting pliers intraoral, under making in the middle part of shell fragment Pressure, two ends are stretched to both sides, and through hole is corresponding with the ejection hole on top and the ejection hole of bottom, and downside interior ejector spring is upward By push rod jack-up, push rod promotes elastic fastening bar to be passed from the leadout hole in upper side room through ejection hole, through hole and ejection hole, and Sliding bar or cooling air duct are fastened in jaw, connection is completed.
8. the technique device therefor of zirconium oxide is plated according to the Brown Alundum described in claim 6, it is characterised in that the feed arrangement Including frame, from top to bottom order fixes elevating hopper, rotary tripper, hopper and clout recovery approach to the frame;It is described The top of elevating hopper sets feeding mouth, and discharging opening is set in the bottom of elevating hopper;The rotary tripper includes sub-material storehouse, described Central rotating shaft, central rotating shaft connection sub-material stepper motor are set in sub-material storehouse;The sub-material of more than three is set with central rotating shaft Blade;The top in the sub-material storehouse sets sub-material entrance, and the bottom in sub-material storehouse sets sub-material to export;The top of hopper, which is opened up, to be turned Expect entrance, spiral Auger is set in hopper, the spiral Auger connects screw power device, is set in the side of hopper Turn material outlet;The sub-material entrance in sub-material storehouse accepts the discharging opening of elevating hopper, the sub-material for turning material entrance undertaking sub-material storehouse of hopper Outlet;
Blanking support is set on the side wall of rotary tripper, and the blanking support connects blanking power set;When material is from upper When hopper is entered in sub-material storehouse, the sub-material blade of material is accepted in the support of blanking support;When material enters hopper from sub-material storehouse, Blanking support bounces back under the drive of blanking power set, accepts the sub-material blade of material positive backspin, thing under Gravitative Loads Material enters hopper;
Feedback outlet is set on the side wall in sub-material storehouse, retractable support frame is set on the sub-material storehouse inwall below feedback outlet;When need When removing salvage stores in sub-material storehouse, sub-material blade is reversely rotated under the drive of sub-material stepper motor, and retractable support frame is stretched Go out, the sub-material blade that material is accepted in order is docked with feedback outlet, material is discharged from feedback outlet;
Material broken pipe is put back into feedback outlet peripheral hardware;Returning material transporting device is fixed in the side of the frame;Set in clout recovery approach Material conveyer belt is put back into, one end linking feed back broken pipe of the feed back conveyer belt returns the other end linking feed back conveying for chatting conveyer belt Device;
Set on feed back conveyer belt and move back to truck;Described time chat conveying device include mechanical claw and lifting device, it is described Mechanical claw is fixed on lifting device, and the upper end of the lifting device is connected the feeding mouth of elevating hopper, the lower end of lifting device It is connected back merely conveyer belt;After moving back to truck and having taken up material below the feed back broken pipe, moved by returning to chat conveyer belt and drive Feed back car is moved to the lower end of lifting device, and mechanical claw crawl moves back to truck and feed back car is moved to by lifting device Above hopper, and the material moved back in truck is poured into elevating hopper.
9. the technique device therefor of zirconium oxide is plated according to the Brown Alundum described in claim 6, it is characterised in that:The drawing mechanism Including vibration cooling apparatus, the vibration cooling apparatus includes stock supporting plate, and upper bracket and lower branch are installed in the bottom of the stock supporting plate Linked together between frame, upper and lower support by shock-absorbing spring;Vibrating motor is installed in the lower section of stock supporting plate;Stock supporting plate and water The angle of plane is 15-30 degree;
Vibration cooling apparatus also includes intelligent discharger, and the intelligent discharger includes weighing plate, weighing support, small rack and mark Ring, one end of the weighing plate is hinged the end of stock supporting plate, and the other end of weighing plate is hinged scale bar;Weighing support, which is fixed on, to be held The side of flitch, opens up through hole on weighing support, and scale bar is upward through through hole;The fixing card in the middle part of the traversing through end of scale bar Pocketed springs on ring, the scale bar between snap ring and through hole;Small rack is fixed on weighing support, is connected on small rack Ring is marked, mark ring set is mounted in the top of scale bar;The top of scale bar is identified with weight scale chi;
Coolant storehouse is set in the bottom of stock supporting plate, the coolant storehouse connects water inlet pipe and outlet pipe, the water inlet pipe respectively Include 3-5cm rubber hose with the body of outlet pipe;Fix bar is set in the bottom of stock supporting plate, and the fix bar passes through connection Part connects rubber hose;The connector is elastic rubber circle.
CN201710181031.5A 2017-03-24 2017-03-24 The technique and the technique device therefor of Brown Alundum plating zirconium oxide Expired - Fee Related CN106946589B (en)

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CN109942286A (en) * 2019-04-30 2019-06-28 山东磐石刚玉有限公司 A kind of technique of white fused alumina plating titanium oxide

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