CN106946538A - A kind of high intensity, fire-proof and water-proof Thistle board - Google Patents

A kind of high intensity, fire-proof and water-proof Thistle board Download PDF

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Publication number
CN106946538A
CN106946538A CN201710167906.6A CN201710167906A CN106946538A CN 106946538 A CN106946538 A CN 106946538A CN 201710167906 A CN201710167906 A CN 201710167906A CN 106946538 A CN106946538 A CN 106946538A
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China
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proof
water
fire
modified
high intensity
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Granted
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CN201710167906.6A
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CN106946538B (en
Inventor
管国磊
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Taishan Gypsum Xuancheng Co ltd
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Xuancheng Wanjia Building Materials Ltd By Share Ltd
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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/142Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements
    • C04B28/144Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements the synthetic calcium sulfate being a flue gas desulfurization product
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F11/00Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H11/00Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
    • D21H11/02Chemical or chemomechanical or chemothermomechanical pulp
    • D21H11/04Kraft or sulfate pulp
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H11/00Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
    • D21H11/14Secondary fibres
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H13/00Pulp or paper, comprising synthetic cellulose or non-cellulose fibres or web-forming material
    • D21H13/10Organic non-cellulose fibres
    • D21H13/20Organic non-cellulose fibres from macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H13/24Polyesters
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H15/00Pulp or paper, comprising fibres or web-forming material characterised by features other than their chemical constitution
    • D21H15/02Pulp or paper, comprising fibres or web-forming material characterised by features other than their chemical constitution characterised by configuration
    • D21H15/10Composite fibres
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/049Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres completely or partially of insulating material, e.g. cellular concrete or foamed plaster
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0871Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0875Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/14Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
    • E04F2290/045Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against fire
    • E04F2290/047Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against fire with a bottom layer for fire insulation

Abstract

The present invention provides a kind of high intensity, fire-proof and water-proof Thistle board, and it is made up of mask paper and plasterboard, and the preparing raw material of the plasterboard is included:Land plaster;Glass fibre;Modified glass-fiber;Modified starch;Retarder;Water reducer;Air entraining agent.

Description

A kind of high intensity, fire-proof and water-proof Thistle board
Technical field
The present invention relates to technical field of building construction, more particularly to a kind of high intensity, fire-proof and water-proof Thistle board.
Technical background
Thistle board is that plate core is prepared by main raw material(s) of gypsum, and two sides is covered with the construction material of mask paper, Function is used by it, water-fast, fire resisting, sound absorption, phase transformation etc. can be divided into.Due to its have it is lightweight, be easy to construction the features such as, and by It is widely used in partition wall, furred ceiling of building etc..
The fire resistance of Thistle board mainly includes meeting fiery stability and fire endurance performance, according to meeting fiery stability, resistance to The fiery limit can separate the fire resistance rating of Thistle board, and fire resistance rating is related to the use function of Thistle board.Paper stone The water resistance of cream plate mainly includes water absorbent surface amount, water absorption rate and is suitable for use with the continuous relative humidity of field.
Thistle board is absorbing excess moisture, or when bearing more burning things which may cause a fire disaster, can influence the intensity of Thistle board, its Reason be internal dihydrate gypsum when running into high temperature, heat can be absorbed, the crystallization water is discharged, lasting heating causes the crystallization water Content reduce, so as to influence the bonding between plasterboard interior gypsum, so as to finally influence the intensity of plasterboard.
For above-mentioned situation, the present invention provides a kind of high intensity, fire-proof and water-proof Thistle board.
The content of the invention
The present invention provides a kind of high intensity, fire-proof and water-proof Thistle board, and it is made up of mask paper and plasterboard, the stone The preparing raw material of cream plate is included:
Land plaster;
Glass fibre;
Modified glass-fiber;
Modified starch;
Retarder;
Water reducer;
Air entraining agent.
As one embodiment of the present invention, the preparing raw material of the mask paper is included:
Chemical pulp;
Secondary stock;
Polyester fiber.
As one embodiment of the present invention, the modified glass-fiber is amylopectin modified glass-fiber.
As one embodiment of the present invention, the preparation method of the amylopectin modified glass-fiber is as follows:
(1) glass fibre is modified with silane coupler, obtains product 1;
(2) product 1 in step (1) is modified with amylopectin, obtains amylopectin modified glass-fiber.
As one embodiment of the present invention, the modified starch is that Hyperbranched Aromatic Polyamides are modified amylose.
As one embodiment of the present invention, it is in heating using microwave that the Hyperbranched Aromatic Polyamides, which are modified amylose, Under the conditions of prepare.
As one embodiment of the present invention, the polyester fiber be polyacid and polyols preparation obtain it is hyperbranched Polyester fiber.
As one embodiment of the present invention, the retarder is citric acid.
As one embodiment of the present invention, the water reducer is FDN naphthalene series high-efficiency water-reducing agents or TC-PCA polycarboxylic acids Water reducer.
As one embodiment of the present invention, the air entraining agent is neopelex.
Embodiment
The participation in the election detailed description of the invention below for being preferable to carry out method and including embodiment this hair can be more easily understood Bright content.Unless otherwise defined, all technologies used herein and scientific terminology have common with art of the present invention The identical implication that technical staff is generally understood that.When there is contradiction, the definition in this specification is defined.
As used herein term " by ... prepare " it is synonymous with "comprising".Term "comprising" used herein, " comprising ", " having ", " containing " or its any other deformation, it is intended that cover including for non-exclusionism.For example, the combination comprising listed elements Thing, step, method, product or device are not necessarily limited to those key elements, but can include not expressly listed other key elements or Such a composition, step, method, product or the intrinsic key element of device.
Conjunction " Consists of " excludes any key element do not pointed out, step or component.If be used in claim, this Phrase will make claim be closed, it is not included the material in addition to materials of those descriptions, but relative normal Except rule impurity.When being rather than immediately following in the clause that phrase " Consists of " appears in claim main body after theme, It is only limited to the key element described in the clause;Other key elements are not excluded outside as the overall claim.
Equivalent, concentration or other values or parameter are excellent with scope, preferred scope or a series of upper limit preferred values and lower limit During the Range Representation that choosing value is limited, this, which is appreciated that, specifically discloses by any range limit or preferred value and any scope All scopes that any pairing of lower limit or preferred value is formed, regardless of whether whether the scope separately discloses.For example, when open During scope " 1 to 5 ", described scope should be interpreted as including scope " 1 to 4 ", " 1 to 3 ", " 1 to 2 ", " 1 to 2 and 4 to 5 ", " 1 to 3 and 5 " etc..When number range is described herein, unless otherwise indicated, otherwise the scope is intended to include its end Value and all integers and fraction within the range.
Singulative includes plural number and object is discussed, unless the context clearly dictates otherwise." optional " or it is " any It is a kind of " refer to that the item or event that describe thereafter may or may not occur, and the description include situation that event occurs and The situation that event does not occur.
Approximate term in specification and claims is used for modifying quantity, represents that the present invention is not limited to this specific Quantity, the part of the amendment also including the acceptable change without cause related basic function close to the quantity.Phase Answer, modify a numerical value with " about ", " about " etc., mean that the invention is not restricted to the exact numerical.In some examples, approximately Term likely corresponds to the precision of the instrument of measured value.In present specification and claims, scope is limited can be with Combine and/or exchange, these scopes include all subranges contained therebetween if not stated otherwise.
In addition, the indefinite article " one kind " and " one " before key element of the present invention or component are to key element or the quantitative requirement of component (i.e. occurrence number) unrestriction.Therefore " one " or " one kind " should be read as including one or at least one, and odd number The key element or component of form also include plural form, unless the obvious purport of the quantity refers to singulative.
" polymer " means by the polymerizable compound prepared by the monomer that polymerize identical or different type.Generic term " polymer " includes term " homopolymer ", " copolymer ", " terpolymer " and " EVA ".
" EVA " means by polymerizeing polymer prepared by least two different monomers.Generic term " EVA " includes (its is general with term " terpolymer " for term " copolymer " (it is typically to refer to the polymer prepared by two kinds of different monomers) To refer to the polymer prepared by three kinds of different monomers).It also includes the polymerization planted monomer by polymerization four or more and manufactured Thing." blend " means two or more polymer by polymerizeing formed by physics or chemistry method jointly mixing Thing.
The present invention provides a kind of high intensity, fire-proof and water-proof Thistle board, and it is made up of mask paper and plasterboard, the stone The preparing raw material of cream plate is included:
Land plaster;
Glass fibre;
Modified glass-fiber;
Modified starch;
Retarder;
Water reducer;
Air entraining agent.
The preparing raw material of the mask paper is included:
Chemical pulp;
Secondary stock;
Polyester fiber.
Land plaster
Land plaster can be divided into according to the difference of physics composition:Phosphogypsum powder, desulfurization gypsum powder, citric acid gypsum powder and fluorite Cream powder etc..
Land plaster can be divided into according to the difference of color:GYPSUM RUBRUM powder, yellow land plaster, green land plaster, blue or green land plaster, white gypsum Powder, blue land plaster, coloured plaster powder etc..
Land plaster can be divided into according to the difference of physical features:Dolomitic gypsum powder, clayey land plaster, chlorite gypsum Powder, alabaster powder, talcum land plaster, land plaster containing chiltern and fibrous plaster powder etc..
Land plaster can be divided into according to purposes:Building materials with land plaster, chemical industry with land plaster, mould with land plaster, food stone Cream powder and casting land plaster etc..
Heretofore described land plaster is preferably desulfurization gypsum powder.
The desulfurization gypsum powder is also known as desulfurized gesso of flue gas, is that the flue gas progress desulfurization produced after being burnt to sulfurous fuels is net Accessory substance obtained from change processing.Its main component is calcium sulphate dihydrate, is occurred by the sulfur dioxide in desulfurizing agent and flue gas Reaction is through forcing oxidation generation.
Heretofore described land plaster is bought in Xi'an Ba bridges steam power plant, and its main chemical compositions is:37.14% oxidation Calcium, 49.56% sulfur trioxide, 1.36% magnesia, 0.02% sodium oxide molybdena, 0.02% potassium oxide, 0.24% iron oxide, 0.83% Aluminum oxide, 1.74% acid non-soluble substance, 6.58% crystallization water, 3.32% loss on ignition.
Glass fibre
Glass fibre is a kind of Inorganic Non-metallic Materials of excellent performance, and species is various, and its advantage is good insulating, heat-resisting Property it is strong, corrosion resistance is good, high mechanical strength, but its having the disadvantage property is crisp, and wearability is poor.
Its main component is silica, aluminum oxide, calcium oxide, boron oxide, magnesia, sodium oxide molybdena etc., according in glass Alkali content number, alkali-free glass fibre (sodium oxide molybdena 0%~2%, belong to aluminium borosilicate glass), medium-alkali glass fibre can be divided into (sodium oxide molybdena 8%~12%, category boracic or the not soda lime glass of boracic) and high alkali glass fibre (sodium oxide molybdena 13% with On, belong to soda lime glass).
Glass fibre presses form and length, can be divided into continuous fiber, staple fibre and mineral wool;By glass ingredient, it can divide For alkali-free, chemically-resistant, high-alkali, middle alkali, high intensity, high elastic modulus and alkaline-resisting (alkali resistant) glass fibre etc..
In the present invention, the glass fibre is alkali-free, long fiber/glass fiber.
In the present invention, the alkali-free, long fiber/glass fiber are bought in Mai Luoke Industrial Co., Ltd.s of Shenzhen, production code member ECS13-06-558。
Modified glass-fiber
The shortcomings of shortcoming of glass fibre is that property is crisp, worn no resistance, while can not accomplish in plasterboard dispersed Effect, therefore the intensity of the plasterboard prepared is uneven, so that the phenomenons such as plate splits, plate is disconnected occur.
As one embodiment of the present invention, the modified glass-fiber is amylopectin modified glass-fiber.
The amylopectin is bought in the graceful bio tech ltd of upper Hypon, and brand is Baomanbio, and numbering specification is T0018-100g。
The glass fibre is bought in Mai Luoke Industrial Co., Ltd.s of Shenzhen, production code member ECS13-06-558.
The preparation method of the modified glass-fiber is as follows:
(1) glass fibre is modified with silane coupler, obtains product 1;
(2) product 1 in step (1) is modified with amylopectin, obtains amylopectin modified glass-fiber.
The specific preparation process of above-mentioned preparation method is as follows:
1) glass fibre is pre-processed:Take after 5~50 parts of glass fibre split-phases, be 1~2mol/L's in 80~100ml concentration Acidleach processing being carried out in HCl solution, acidleach processing is carried out under the conditions of 90~95 DEG C of constant temperature, the acid treatment time is 30~ 60min;Through rinse dehydration, drying, pretreated glass fiber is obtained;
2) pretreated glass fiber and silane coupler are reacted in the mixed solution of second alcohol and water, at 55~75 DEG C 20~24h is reacted, reaction products therefrom uses ethanol, water washing successively, finally under 8000~10000r/min centrifugation rate 15~30min of centrifugation obtains silane coupler modified glass fibre;
3) amylopectin and distilled water are mixed, stirs 10-30min at 30-40 DEG C, be cooled to after room temperature, add step It is rapid 2) in the silane coupler modified glass fibre and initiator for preparing, reacted 2.5-3.5 hours at 50-60 DEG C, .
As one embodiment of the present invention, the silane coupler is preferably the silane coupler of vinyl type.
As one embodiment of the present invention, the vinyl-based silane coupler is selected from vinyl trimethoxy silicon Alkane, (2- methoxy ethoxies) silane of vinyl three or VTES.
As one embodiment of the present invention, the vinyl-based silane coupler is selected from vinyl trimethoxy silicon Alkane.
As one embodiment of the present invention, the weight part ratio of the silane coupler and glass fibre is 1:10-25; More preferably 1:15.
As one embodiment of the present invention, the weight part ratio of the amylopectin and glass fibre is 1:10-15;More Plus preferably 1:12.
As one embodiment of the present invention, the initiator is potassium peroxydisulfate, and the consumption of the initiator is total The 8% of raw material dosage.
Modified starch
Starch is a kind of natural macromolecule carbohydrate, is the second large-tonnage biology that cellulose is only second in nature Material, is primarily present in the fruit of peak plant, seed, root tuber, stem tuber.
The high glycan that starch is made up of the sugar unit of single type, its basic Component units are that α-D- adjoin glucopyranoside. Glucose unit has two kinds of connected modes in starch molecule, forms two kinds of different starch molecules, i.e. amylose and side chain Starch.
Heretofore described modified starch is that Hyperbranched Aromatic Polyamides are modified amylose.
In the present invention, the amylose is bought in Shanghai Yuan Ye bio tech ltd, and model Sigma A0512 are straight Chain starch, production code member:YY15574.
In the present invention, tell that the preparation process of modified starch is as follows:
(1) Hyperbranched Aromatic Polyamides are prepared;
(2) by the Hyperbranched Aromatic Polyamides prepared in step (1) under microwave condition modified starch.
In above-mentioned steps (1) Hyperbranched Aromatic Polyamides be by sulfonation triamine, triamine and diacid in molar ratio (0.01~ 0.09):(0.9~0.99):(1~1.25) is prepared.
The preparation method of the Hyperbranched Aromatic Polyamides is as follows:In dry three-necked bottle, sequentially add 0.9~ 0.99mmol triamine, 0.01~0.09mmol sulfonation triamine, 1~1.3mmol diacid, 2mmol benzoic acid, 0.5~3mL The DMF of isoquinolin and 10~500mL.After logical nitrogen protection, 0.1~10h, 100~160 DEG C of 1~4h of reaction are warming up to, then It is warming up to 180 DEG C~220 DEG C 2~20h of reaction.After reaction terminates, it is down to room temperature and pours into reaction solution in methanol, separates out big Measure solid.By the solid with after methanol cyclic washing, suction filtration and by the solid being collected into vacuum drying oven, 30~80 DEG C of dryings 2~10h obtains Hyperbranched Aromatic Polyamides.
The triamine is selected from three (4- aminophenyls) amine, and the sulfonation that the sulfonation triamine is selected from 2,4,6- triamido pyridines is produced Thing.
The preparation method of the sulfonated products of the 2,4,6- triamidos pyridine is as follows:By 10mol 2,4,6- triamido pyrroles Pyridine is added in 5ml50% oleum, 0.5-1h is reacted at 110 DEG C, then carry out subsequent sample processing, you can.
The preparation process of Hyperbranched Aromatic Polyamides modified starch is as follows in above-mentioned steps (2):
1) by 5g starch and 90ml concentration in 0.2mol/L sodium hydroxide solution, to stir 0.5h at 40 DEG C, obtain The starch of pretreatment;
2) by step 1) the middle starch pre-processed is added in 0.01g Hyperbranched Aromatic Polyamides solution, and add Solution, is put into micro-wave oven by 5mL0.1mol/L ammonium persulfate initiator after stirring, and 1 point is radiated under 1000W power Clock, you can prepare modified starch.
Retarder
Retarder, is a kind of reduction cement or gypsum hydration rate and the heat of hydration, the additive for extending setting time.According to Structure is divided into (1) carbohydrate:Sugar calcium, gluconate etc.;(2) citric acid, tartaric acid and its salt;(3) zinc salt, phosphate;(4) it is wooden Matter sulfonate.
The species of retarder is by its chemistry into can be divided into inorganic retarder and the major class of organic retarder two.Inorganic retarder has Phosphate, metaphosphoric acid salt retarder, borax, prodan.Organic retarder can be divided into wooden disorderly by the difference of its functional group Sulfonate, hydroxycarboxylic acid and its salt, polyalcohol and its derivative, carbohydrate and carbohydrate etc..
As one embodiment of the present invention, the retarder is citric acid.
Water reducer
Water reducer is a kind of under conditions of maintaining concrete slump constant, outside the concrete that can reduce mixing water amount Plus agent.
According to water reducer diminishing and enhancing ability, be divided into ordinary water-reducing agent (also known as plasticiser, water-reducing rate be not less than 8%, with Lignin sulfonate is representative), (also known as super plasticizer, water-reducing rate is not less than 14%, including naphthalene system, melamine to high efficiency water reducing agent System, sulfamate system, fatty family etc.) and high-performance water reducing agent (water-reducing rate be not less than 25%, using poly carboxylic acid series water reducer as Represent), and early-strength, standard type and retardation setting type are respectively divided into again.
As one embodiment of the present invention, the water reducer is FDN naphthalene series high-efficiency water-reducing agents or TC-PCA polycarboxylic acids Water reducer.
The FDN naphthalene series high-efficiency water-reducing agents are bought in Shanghai Yun Zhe new materials Science and Technology Ltd., model FDN-C, its For β naphthalenesulfonic acid-formaldehyde condensates.
TC-PCA polycarboxylate water-reducers are bought in Xi'an with into building technology Co., Ltd, model TC-PCA, its Main component is methacrylic acid-methoxy base polyethylene glycol methacrylate-styrene polymer copolymer.
Air entraining agent
Air entraining agent is to improve concrete slump, mobility and plasticity, during the mixing and stirring of concrete mix Air is introduced, a large amount of small, closings, the additive of stable bubble is formed.
The principal item of air entraining agent includes rosin tree lipid, alkyl and alkylated aromatic sulfonic acid class, fatty alcohol sulfonate class, soap Glycoside and protein salt, oil sulphur hydrochloric acid etc..
In the present invention, the air entraining agent is the complex reagent that neopelex is main component, is bought in Gansu Ji Fa Chemical Co., Ltd.s.
Chemical pulp
Chemical pulp a, class of paper pulp chemically dissociates the general name of paper pulp obtained by string.
Alkaline pulp, sulfate (paper) slurry, sulphite (paper) slurry, neutral sulfite (paper) can be divided into according to method therefor Slurry and chlorination paper pulp etc..
It is divided into chemical wood pulp, jute pulp, straw pulp, bamboo pulp, sugarcane slurry, cotton pulp, reed pulp etc. according to raw materials used.
Heretofore described chemical pulp is bleached sulphate softwood pulp, is bought in the limited public affairs of the high-spirited international logistics in Qingdao Department.
Secondary stock
Waste paper is screened through size degradation, purified, qualified secondary stock is made in washing and sieving, the process such as concentration, makees core slurry prime cement and uses, weight It is 5% to measure concentration, and beating degree is 30~45 ° of SR.
Polyester fiber
Synthetic fibers of the polyester fiber as obtained by organic dibasic acid and the polyester of dihydric alcohol polycondensation through spinning.
Heretofore described polyester fiber is the hyperbranched poly ester fiber that polyacid and polyols preparation are obtained.
The preparation method of heretofore described hyper-branched polyester is using polyalcohol as nuclear unit, using polyacid as branched list Member, under acid catalysis, carries out condensation reaction in 140~160 DEG C and prepares.
As one embodiment of the present invention, the polyalcohol is selected from allitol;The polyacid is adipic acid.
As one embodiment of the present invention, the preparing raw material of the plasterboard, by weight, comprising:
The preparing raw material of the mask paper, by weight, comprising:
80-90 parts of chemical pulp;
1-10 parts of secondary stock;
0.1-1.5 parts of polyester fiber.
As one embodiment of the present invention, the preparing raw material of the plasterboard, by weight, comprising:
The preparing raw material of the mask paper, by weight, comprising:
85 parts of chemical pulp;
3 parts of secondary stock;
0.5 part of polyester fiber.
The second aspect of the present invention provides the high intensity, the preparation technology of fire-proof and water-proof Thistle board:
(1) land plaster is dehydrated in frying pan, is changed into β type plaster of Paris, plaster of Paris is passed through into conveying equipment Bunker is delivered to, is stored, is aged;
(2) land plaster after ageing and surplus stock are mixed, add water stirring, as calcium plaster;
(3) calcium plaster is flow to by mixer on the lower mask paper completed in advance, while the upper mask paper of supply, by being rolled into Type is into sheet material, and the sheet material after shaping condenses hardening on solidification belt feeder, cut after hardening;
(4) sheet material after cutting is sent in drying machine, and drying machine is heated according to steam return line tunnel type by stages, and first and second Area, is moisture evaporation in accelerator card, and the 3rd area makes sheet material dried after heating cool by certain temperature curve, you can prepare Obtain.
Wherein, the preparation process of the mask paper is as follows:
The first step:Beating degree is beaten again for 15 ° of SR chemical pulpboard and discongested, weight concentration is 3% after mashing, mashing Spend for 24~30 ° of SR;
Second step:By waste paper after size degradation and washing, 10 mesh sieves are crossed, mashing obtains the secondary stock that weight concentration is 5%, beaten The degree of beating is 30~45 ° of SR;
3rd step:Chemical pulp, secondary stock, polyester fiber are beaten again, then paper web is obtained through surfing the Net and manufacturing paper with pulp;
4th step:L Water Paper page is formed after paper web is squeezed with couch roll, through press dewatering and cylinder dried to water content for 8~ 12%, surface size press applying glue is entered back into, resin added is 5~15g/m2, finally again by drying cylinder be dried water content for 3~ 5%, drying temperature is 105 DEG C, and press polish is simultaneously batched and obtains thistle board protective paper.
The Cypres that 4th step is used is carboxyl styrene-acrylic emulsion surface sizing agents.
Mechanism is explained:By the modification to glass fibre and starch in the present invention, the plasterboard prepared has stronger Water-fast, fire resistance, and then with excellent intensity.The reason for its is possible is in the preparation process of plasterboard, to serve as viscous The Starch Fraction of knot agent can be moved in the surface of plasterboard, and amylose meeting is modified using Hyperbranched Aromatic Polyamides in the present invention A tunic is formed on the surface of plasterboard;The glass fibre that amylopectin is modified simultaneously can not only improve the scattered equal of glass fibre Even property, while the molecule of branched starch is big, intermolecular force is small so that hydrone easily extends through intramolecule, still Amylopectin is because of its molecular characterization, and it is less for amylose exposed to outside polar group, and it absorbs water Performance is not so good as amylose.Accordingly, with respect to amylose, amylopectin has excellent water retention property, passes through amylopectin Modified glass-fiber can not only improve glass dispersion, so as to improve the fire protecting performance of plasterboard, can also improve branch The water retention property of chain starch.The amylose that Hyperbranched Aromatic Polyamides are modified can improve the bonding between plasterboard and mask paper Property, and plasterboard intensity.Possible the reason for is the hyperbranched poly that Hyperbranched Aromatic Polyamides are modified amylose and mask paper Power is acted between ester fiber so that the absorption affinity enhancing between plasterboard and mask paper, so as to improve Paper-faced gyp The intensity of plate.
Embodiment 1:Present embodiment provides a kind of high intensity, fire-proof and water-proof Thistle board, and it is by mask paper and stone Cream plate is constituted, and the preparing raw material of the plasterboard is included:
Land plaster;
Glass fibre;
Modified glass-fiber;
Modified starch;
Retarder;
Water reducer;
Air entraining agent.
Embodiment 2:High intensity as tdescribed in embodiment 1, fire-proof and water-proof Thistle board, the preparation of the mask paper Raw material is included:
Chemical pulp;
Secondary stock;
Polyester fiber.
Embodiment 3:High intensity as tdescribed in embodiment 1, fire-proof and water-proof Thistle board, the modified glass-fiber For amylopectin modified glass-fiber.
Embodiment 4:High intensity, fire-proof and water-proof Thistle board as described in embodiment 3, the amylopectin are modified The preparation method of glass fibre is as follows:
(1) glass fibre is modified with silane coupler, obtains product 1;
(2) product 1 in step (1) is modified with amylopectin, obtains amylopectin modified glass-fiber.
Embodiment 5:High intensity, fire-proof and water-proof Thistle board as tdescribed in embodiment 1, the modified starch are over-expense Change Nomex and be modified amylose.
Embodiment 6:High intensity, fire-proof and water-proof Thistle board, the Hyperbranched Aromatic Polyamides as tdescribed in embodiment 1 Modified amylose is prepared under conditions of heating using microwave.
Embodiment 7:High intensity, fire-proof and water-proof Thistle board as tdescribed in embodiment 1, the polyester fiber for oneself two The hyperbranched poly ester fiber that acid and allitol are prepared.
Embodiment 8:High intensity, fire-proof and water-proof Thistle board as tdescribed in embodiment 1, the retarder are lemon Acid.
Embodiment 9:High intensity, fire-proof and water-proof Thistle board as tdescribed in embodiment 1, the water reducer are FDN naphthalenes Series high-efficiency water-reducing agent or TC-PCA polycarboxylate water-reducers.
Embodiment 10:High intensity, fire-proof and water-proof Thistle board as tdescribed in embodiment 1, the air entraining agent are 12 Sodium alkyl benzene sulfonate.
The present invention is specifically described below by embodiment.Be necessary it is pointed out here that, following examples are only used In the invention will be further described, it is impossible to be interpreted as limiting the scope of the invention, professional and technical personnel in the field Some the nonessential modifications and adaptations made according to the content of the invention described above, still fall within protection scope of the present invention.
In addition, if without other explanations, raw materials used is all commercially available.
Embodiment 1:
The present embodiment provides a kind of high intensity, fire-proof and water-proof Thistle board, wherein,
The plasterboard, by weight, its preparing raw material are included:
Wherein, the land plaster is bought in Xi'an Ba bridges steam power plant, and its main chemical compositions is:37.14% calcium oxide, 49.56% sulfur trioxide, 1.36% magnesia, 0.02% sodium oxide molybdena, 0.02% potassium oxide, 0.24% iron oxide, 0.83% oxygen Change aluminium, 1.74% acid non-soluble substance, 6.58% crystallization water, 3.32% loss on ignition.
The glass fibre is bought in Mai Luoke Industrial Co., Ltd.s of Shenzhen, production code member ECS13-06-558.
The preparation method of the modified glass-fiber is as follows:
1) glass fibre is pre-processed:Take after 40 parts of glass fibre split-phases, enter in 90ml concentration is 2mol/L HCl solution Row acidleach is handled, and acidleach processing is carried out under the conditions of 95 DEG C of constant temperature, and the acid treatment time is 50min;Through rinse dehydration, drying, Obtain pretreated glass fiber;
2) pretreated glass fiber and silane coupler are reacted in the mixed solution of second alcohol and water, in reaction at 70 DEG C 24h, reaction products therefrom uses ethanol, water washing successively, and 20min is finally centrifuged under 10000r/min centrifugation rate obtains silicon The coupling agent modified glass fibre of alkane;
3) amylopectin and distilled water are mixed, stir 20min at 35 DEG C, be cooled to after room temperature, add step 2) in The silane coupler modified glass fibre and potassium peroxydisulfate prepared, reacts 3.0 hours at 60 DEG C, you can.
The amylopectin is bought in the graceful bio tech ltd of upper Hypon, and brand is Baomanbio, and numbering specification is T0018-100g。
The glass fibre is bought in Mai Luoke Industrial Co., Ltd.s of Shenzhen, production code member ECS13-06-558.
The vinyl-based silane coupler is selected from vinyltrimethoxy silane;The silane coupler and glass fibre Weight part ratio be 1:15;The weight part ratio of the amylopectin and glass fibre is 1:12, the consumption of the initiator is total The % of raw material dosage.
The preparation process of the modified starch is as follows:
1) sequentially adds 0.93mmol triamine, 0.07mmol sulfonation triamine, 1.1mmol in dry three-necked bottle Diacid, 2mmol benzoic acid, 2mL isoquinolin and 300mL DMF.After logical nitrogen protection, 5h, 120 DEG C of reaction 3h are warming up to, Then heat to 220 DEG C of reaction 10h.After reaction terminates, it is down to room temperature and pours into reaction solution in methanol, separates out a large amount of solid Body.By the solid with after methanol cyclic washing, suction filtration and by the solid being collected into vacuum drying oven, 50 DEG C of dry 8h must overspend Change Nomex.
2) by 5g starch and 90ml concentration in 0.2mol/L sodium hydroxide solution, to stir 0.5h at 40 DEG C, obtain The starch of pretreatment;
3) by step 2) the middle starch pre-processed is added in 0.01g Hyperbranched Aromatic Polyamides solution, and add Solution, is put into micro-wave oven by 5mL0.1mol/L ammonium persulfate initiator after stirring, and 1 point is radiated under 1000W power Clock, you can prepare modified starch.
The triamine is selected from three (4- aminophenyls) amine, and the sulfonation triamine is:By 10mol 2,4,6- triamido pyridines In the oleum for being added to 5ml 50%, 0.6h is reacted at 110 DEG C, then carry out subsequent sample processing, you can.
The retarder is citric acid;The water reducer is FDN naphthalene series high-efficiency water-reducing agents, and it is bought in the wise green wood of Shanghai cloud Material Science and Technology Ltd., model FDN-C, it is β naphthalenesulfonic acid-formaldehyde condensates;The air entraining agent is DBSA Sodium is the complex reagent of main component, is bought in Gansu Ji Fa Chemical Co., Ltd.s.
The preparing raw material of the mask paper, by weight, comprising:
85 parts of chemical pulp;
3 parts of secondary stock;
0.5 part of polyester fiber.
Wherein, the chemical pulp is bleached sulphate softwood pulp, is bought in the high-spirited international logistics Co., Ltd in Qingdao.
Qualified secondary stock is made in the processes such as waste paper is is screened, purified by the secondary stock through size degradation, washing and sieving, concentration, makees core Slurry prime cement is used, and weight concentration is 5%, and beating degree is 30~45 ° of SR.
The polyester fiber be using allitol as nuclear unit, using adipic acid as branching unit, under sulphuric acid catalysis, in Condensation reaction 5 hours is carried out at 150 DEG C, is prepared.
The second aspect of the present invention provides the high intensity, the preparation technology of fire-proof and water-proof Thistle board:
(1) land plaster is dehydrated in frying pan, is changed into β type plaster of Paris, plaster of Paris is passed through into conveying equipment Bunker is delivered to, is stored, is aged;
(2) land plaster after ageing and surplus stock are mixed, add water stirring, as calcium plaster;
(3) calcium plaster is flow to by mixer on the lower mask paper completed in advance, while the upper mask paper of supply, by being rolled into Type is into sheet material, and the sheet material after shaping condenses hardening on solidification belt feeder, cut after hardening;
(4) sheet material after cutting is sent in drying machine, and drying machine is heated according to steam return line tunnel type by stages, and first and second Area, is moisture evaporation in accelerator card, and the 3rd area makes sheet material dried after heating cool by certain temperature curve, you can prepare Obtain.
Wherein, the preparation process of the mask paper is as follows:
The first step:Beating degree is beaten again for 15 ° of SR chemical pulpboard and discongested, weight concentration is 3% after mashing, mashing Spend for 24~30 ° of SR;
Second step:By waste paper after size degradation and washing, 10 mesh sieves are crossed, mashing obtains the secondary stock that weight concentration is 5%, beaten The degree of beating is 30~45 ° of SR;
3rd step:Chemical pulp, secondary stock, polyester fiber are beaten again, then paper web is obtained through surfing the Net and manufacturing paper with pulp;
4th step:L Water Paper page is formed after paper web is squeezed with couch roll, through press dewatering and cylinder dried to water content for 8~ 12%, surface size press applying glue is entered back into, resin added is 5~15g/m2, finally again by drying cylinder be dried water content for 3~ 5%, drying temperature is 105 DEG C, and press polish is simultaneously batched and obtains thistle board protective paper.
The present invention prepares above-mentioned raw material in the sample of Thistle board, is tested.
The preparation method of the Thistle board sample is as follows:
With reference to GB/T 17669.3-1999《The measure of plaster of Paris mechanical property》, plaster of Paris prepared by a subharmonic Amount, should be able to fill up the die trial for making three test specimens, and by including loss calculation, the volume of required slurry is 950mL, using standard Denseness water consumption, consumptive use of water normal consistence should meet GB/T17669.4 regulation.
Last layer mineral oil is thinly applied on the inside of die trial, and closes connecting sewing, is lost in prevent slurry.
First the water of required amount of water is poured into stirring container, then the plaster of Paris weighed is poured into wherein, 1mi is stood N, then with mix and stir rod stirred in 30s 30 circle.Then, stirred with 3r/min speed, slurry is kept suspended state, then Stirred with spoon to slurry and start thickening.Slowly stir and earn, while slurry is scooped into die trial on one side.The front end of die trial is lifted about 10mm, then be allowed to fall, five times are so repeated to exclude bubble.When judging pre-hardening from the slurry of spilling, flexible spatulas is used Excessive slurry is scraped off, but need not repeatedly scrape and smear surface.After final set, marked in surface of test piece, and form removal.
The laboratory simulation shaping of Thistle board:First 15mm × 15mm lower floor's mask paper is spread on a glass, then Load weighted water is poured into stirring container, quickly poured into the plaster of Paris weighed wherein, with mixing and stirring rod continuous, quick 30s is stirred, obtains equably being poured on after uniform slurry on lower floor's mask paper, then spreads mask paper, gently pressed with glass plate It is thick to about 9.5mm, remove the gypsum slurry of edge spilling.After gypsum condenses hardening, Thistle board is put into electric heating air blast In drying box, 10min is separately dried at 100 DEG C, after the completion of drying, 15mm × 15mm × 9.5mm self-control paper stone is obtained Cream plate.
Embodiment 2:Difference with embodiment 1 is, in the preparing raw material of the plasterboard, without the modified glass fibre Dimension.
Embodiment 3:Difference with embodiment 1 is, in the preparing raw material of the plasterboard, and the modified starch is by common Starch replaces, and the common starch is tapioca of the purchase from Shanghai Sen Hang Industrial Co., Ltd.s.
Embodiment 4:Difference with embodiment 1 is, in the preparing raw material of the plasterboard, and the modified glass-fiber is replaced Amylose modified glass-fiber is changed to, preparation method is identical with amylopectin modified glass-fiber.
Embodiment 5:Difference with embodiment 1 is, in the preparing raw material of the plasterboard, and the branched Nomex changes Property amylose replace with branched Nomex and be modified amylopectin, preparation method and branched Nomex modification amylose phase Together.
Embodiment 6:Difference with embodiment 1 is, in the preparing raw material of the mask paper, no polyester fiber.
Embodiment 7:Difference with embodiment 1 is that in the preparing raw material of the mask paper, the polyester fiber is replaced with The polyester of Mitsubishi, the trade mark is 5010R5.
Embodiment 8:Difference with embodiment 1 is that the Hyperbranched Aromatic Polyamides, which are modified amylose, to be added in hydro-thermal Prepare, 100 degrees Celsius of hydro-thermal time, react 2 hours under heat condition.
Embodiment 9:Difference with embodiment 1 is that the preparing raw material of the Hyperbranched Aromatic Polyamides is without sulfonation triamine.
Embodiment 10:Difference with embodiment 1 is that the preparing raw material of the plasterboard does not include modified glass fibre peacekeeping Modified starch.
Test:
Fracture load by bending, reference standard JC/T997-2006, unit N;
Make moist amount of deflection, reference standard JC/T997-2006, unit mm;
Meet fiery stability time, reference standard GB/T 9775-2008, unit min.
Rupture strength, reference standard GB/T 9775-2008, unit K Pa.
Expansion rate of water absorption, reference standard GB/T 9775-2008.
Fire-protection rating is tested, reference standard GB50222, unit, grade.
Embodiment Rupture strength Make moist amount of deflection Meet fiery stability time Fire-protection rating Expansion rate of water absorption
Example 1 310 0.9 80 A1 0.25
Example 2 243 2.0 53 B1 0.50
Example 3 258 2.3 50 B1 0.53
Example 4 272 1.5 60 B1 0.34
Example 5 267 1.8 55 B1 0.43
Example 6 235 3.0 48 B1 0.6
Example 7 215 3.3 45 B1 0.63
Example 8 185 3.8 40 B1 0.68
Example 9 190 3.5 43 B1 0.65
Example 10 180 4 40 B1 0.7
Foregoing example is merely illustrative, some features of the feature for explaining the disclosure.Appended claim The scope as wide as possible for requiring to be contemplated that is intended to, and embodiments as presented herein is only according to all possible embodiment Combination selection embodiment explanation.Therefore, the purpose of applicant is appended claim not by the explanation present invention Feature example selectional restriction.And the progress in science and technology by formed language performance it is inaccurate due to and not The possible equivalent or son being presently considered are replaced, and these changes should also be interpreted by appended in the conceived case Claim is covered.

Claims (10)

1. a kind of high intensity, fire-proof and water-proof Thistle board, it is characterised in that it is made up of mask paper and plasterboard, the stone The preparing raw material of cream plate is included:
Land plaster;
Glass fibre;
Modified glass-fiber;
Modified starch;
Retarder;
Water reducer;
Air entraining agent.
2. high intensity, fire-proof and water-proof Thistle board described in claim 1, it is characterised in that the preparation of the mask paper is former Material is included:
Chemical pulp;
Secondary stock;
Polyester fiber.
3. high intensity, fire-proof and water-proof Thistle board described in claim 1, it is characterised in that the modified glass-fiber is Amylopectin modified glass-fiber.
4. high intensity, fire-proof and water-proof Thistle board described in claim 3, it is characterised in that the amylopectin is modified glass The preparation method of glass fiber is as follows:
(1) glass fibre is modified with silane coupler, obtains product 1;
(2) product 1 in step (1) is modified with amylopectin, obtains amylopectin modified glass-fiber.
5. high intensity, fire-proof and water-proof Thistle board described in claim 1, it is characterised in that the modified starch is over-expense Change Nomex and be modified amylose.
6. high intensity, fire-proof and water-proof Thistle board described in claim 5, it is characterised in that the Hyperbranched Aromatic Polyamides Modified amylose is prepared under conditions of heating using microwave.
7. high intensity, fire-proof and water-proof Thistle board described in claim 2, it is characterised in that the polyester fiber for oneself two The hyperbranched poly ester fiber that acid and allitol are prepared.
8. high intensity, fire-proof and water-proof Thistle board described in claim 1, it is characterised in that the retarder is citric acid.
9. high intensity, fire-proof and water-proof Thistle board described in claim 1, it is characterised in that the water reducer is FDN naphthalenes system High efficiency water reducing agent or TC-PCA polycarboxylate water-reducers.
10. high intensity, fire-proof and water-proof Thistle board described in claim 1, it is characterised in that the air entraining agent is dodecane Base benzene sulfonic acid sodium salt.
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