CN112079614A - High-strength phosphogypsum-based building gypsum product - Google Patents

High-strength phosphogypsum-based building gypsum product Download PDF

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Publication number
CN112079614A
CN112079614A CN202010517528.1A CN202010517528A CN112079614A CN 112079614 A CN112079614 A CN 112079614A CN 202010517528 A CN202010517528 A CN 202010517528A CN 112079614 A CN112079614 A CN 112079614A
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phosphogypsum
powder
gypsum
parts
based building
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夏举佩
师一博
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/16Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing anhydrite, e.g. Keene's cement
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B22/00Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators, shrinkage compensating agents
    • C04B22/08Acids or salts thereof
    • C04B22/14Acids or salts thereof containing sulfur in the anion, e.g. sulfides
    • C04B22/142Sulfates
    • C04B22/143Calcium-sulfate
    • C04B22/144Phosphogypsum
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a high-strength phosphogypsum-based building gypsum product which comprises the following raw materials in parts by weight: 81-88 parts of phosphogypsum-based building gypsum powder, 7-10 parts of alpha-type semi-hydrated gypsum powder, 1-2 parts of AII-type anhydrous gypsum powder, 2-3 parts of ground original-state phosphogypsum powder and 3-5 parts of gypsum fiber powder. The invention is a high-strength phosphogypsum-based building gypsum product, the whole production process does not generate secondary pollution, the production cost is low, the market competitiveness is strong, the performance of the product reaches the highest level required by the national standard GB/T9776-2008, the adopted modified raw materials are all derived from solid wastes, the wastes are prepared from the wastes, and a new thought is provided for the resource utilization of the solid wastes.

Description

High-strength phosphogypsum-based building gypsum product
Technical Field
The invention relates to the field of building gypsum, in particular to a high-strength phosphogypsum-based building gypsum product.
Background
Phosphogypsum is a bulk solid waste produced in the process of preparing phosphoric acid by a wet method in industry, and the chemical component of the phosphogypsum is calcium sulfate dihydrate (CaSO)4·2H2O) is the main component, and is accompanied by impurities such as soluble phosphorus, organic matters, eutectic phosphorus and the like. With the development of chemical industry, China still faces a severe situation of high yield and low utilization rate in the aspect of phosphogypsum, most of the phosphogypsum is directly stockpiled without any treatment, a large amount of land is occupied, and the environment is polluted. The phosphogypsum-based building gypsum product is a powdery cementing material prepared by taking industrial byproduct phosphogypsum as a raw material through high-temperature calcination and partial dehydration, and the main component of the powdery cementing material is beta-calcium sulfate hemihydrate (beta-CaSO)4·1/2H2O). Products such as gypsum partition boards, gypsum blocks, gypsum ceilings and the like made of phosphogypsum-based building gypsum have the functions of heat preservation and humidity regulationThe building material has the advantages of sound insulation, fire prevention, waste utilization, environmental protection and the like, and is an ideal novel green building material meeting the development requirements of future assembly type buildings. And the manufacturing method of the phosphogypsum-based building gypsum product is simple, the production period is short, the energy consumption is low, and the preparation of the building gypsum product by using the phosphogypsum calcination treatment is an effective way for improving the utilization rate of the phosphogypsum. However, building gypsum products directly prepared from phosphogypsum are often poor in performance, and the resource utilization approach of phosphogypsum is greatly restricted. The main reason is that impurities contained in the phosphogypsum cannot be effectively removed in the process of preparing phosphogypsum-based building gypsum products, and the impurities seriously influence the crystal development of the phosphogypsum-based building gypsum products after hydration, thereby causing the loss of strength. On the other hand, in actual operation, in order to meet certain operability requirements, ardealite-based building gypsum products are often added with excessive moisture. When the phosphogypsum-based building gypsum product is completely hydrated, excessive free water is evaporated, and a large number of gaps are left to cause strength reduction.
In order to improve the performance of phosphogypsum-based building gypsum, a great deal of research is carried out by scholars:
CN201910539905.9 discloses a high-strength building gypsum powder, which takes phosphogypsum as a main raw material and comprises the following substances: 1-4 parts of a water reducing agent, 2-5 parts of carboxymethyl cellulose, 5-10 parts of calcium carbonate, 1-4 parts of aluminum nitrate, 0.1-0.4 part of aluminum trichloride, 2-4 parts of guar gum, 40-60 parts of water, 30-50 parts of a composite gypsum powder base material and 12-20 parts of a fiber modifier. The invention solves the problem of low compression strength and low breaking strength of the prior common building gypsum powder. CN201710337187.8 discloses a method for preparing building gypsum powder by using phosphogypsum, which comprises the steps of mixing phosphogypsum powder with water to obtain phosphogypsum slurry, adding a thickening agent and a water reducing agent, carrying out steam-pressing and drying to obtain a gypsum mixture, uniformly dividing the gypsum mixture into equal parts, putting the equal parts into a beaker, spraying a sodium sulfate solution on each part of the dried substance, heating and preserving heat, adding aluminum silicate fibers, mixing, adding saturated limewater, stirring and heating, introducing oxygen and sulfur dioxide gas, cooling, drying, calcining and crushing to obtain the building gypsum powder. The building gypsum powder obtained by the method has high strength, and does not cause equipment investment and pollution discharge treatment. CN201711349461.X provides a modification method of a phosphogypsum building gypsum product, which comprises the following steps: (1) mixing phosphogypsum building gypsum powder with quick lime uniformly; (2) adjusting the pH value of the process water to 3-5, and adding a modifying material, a water reducing agent and a retarder; (3) measuring the water consumption of standard consistency and the initial setting and final setting time when different additives are dissolved; (4) weighing the mixture prepared in the step (1), adding the mixture into standard-consistency water in which a modified material, a water reducing agent and a retarder are dissolved, and preparing a test piece; (5) the product was measured for 2h and oven dry strength. The method effectively improves the strength of the gypsum product, improves the performance of the building gypsum powder produced by the phosphogypsum, and provides a feasible technical method for the phosphogypsum building gypsum product.
In conclusion, most researchers mostly aim at the raw material pretreatment and additive modified phosphogypsum-based building gypsum, although the performance of the phosphogypsum-based building gypsum can reach or even exceed the national standard requirements, the generated secondary pollution and the high production cost are violated from the initial purposes of solid waste resource utilization and environmental protection, and the market competitiveness of the phosphogypsum-based building gypsum is also reduced. So far, no method has been mentioned for obtaining a high strength phosphogypsum-based building gypsum product by modifying the internal crystal form development of the phosphogypsum-based building gypsum with various dehydration phase products prepared from phosphogypsum powder.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a high-strength phosphogypsum-based building gypsum product.
In order to solve the technical problems, the invention provides the following technical scheme:
the invention relates to a high-strength phosphogypsum-based building gypsum product which comprises the following raw materials in parts by weight: 81-88 parts of phosphogypsum-based building gypsum powder, 7-10 parts of alpha-type semi-hydrated gypsum powder, 1-2 parts of AII-type anhydrous gypsum powder, 2-3 parts of ground original-state phosphogypsum powder and 3-5 parts of gypsum fiber powder.
As a preferred technical scheme of the invention, the alpha-type semi-hydrated gypsum powder, the AII-type anhydrous gypsum powder and the gypsum fiber powder are one or a mixture of more of phosphogypsum, desulfurized gypsum or natural gypsum powder.
As a preferred technical scheme of the invention, the phosphogypsum-based building gypsum powder, the alpha-type semi-hydrated gypsum powder, the AII-type anhydrous gypsum powder and the ground original-state phosphogypsum powder are all prepared by mechanical activation, so that the specific surface area of the phosphogypsum-based building gypsum powder is more than 300g/cm2
As a preferable technical scheme of the invention, the average diameter of the gypsum fiber is 1-8 μm, the average length-diameter ratio is 10-200, and the content of calcium sulfate is more than 98%.
Compared with the prior art, the invention has the following beneficial effects:
the invention is a high-strength phosphogypsum-based building gypsum product, the whole production process does not generate secondary pollution, the production cost is low, the market competitiveness is strong, the performance of the product reaches the highest level required by the national standard GB/T9776-2008, the adopted modified raw materials are all derived from solid wastes, the wastes are prepared from the wastes, and a new thought is provided for the resource utilization of the solid wastes.
Detailed Description
The following description of the preferred embodiments of the present invention is provided for the purpose of illustration and description, and is in no way intended to limit the invention.
Example 1
The invention is further described in detail by examples by using alpha-type hemihydrate gypsum powder, AII type anhydrous gypsum powder, ground dihydrate phosphogypsum powder and gypsum fiber modified phosphogypsum-based building gypsum with different water loss phases, but the scope of protection of the invention is not limited to the contents. Examples phosphogypsum comes from a manufacturing company and its chemical composition (w/%) is shown in table 1. Examples the basic properties of the water loss phase of the different plasters are shown in table 2.
TABLE 1 chemical composition of phosphogypsum (w/%)
Figure BDA0002530707550000041
TABLE 2 basic Properties of the test materials
Figure BDA0002530707550000042
The main manufacturing raw materials comprise 81 parts of phosphogypsum-based building gypsum powder, 9 parts of alpha-type semi-hydrated gypsum powder, 2 parts of AII-type anhydrous gypsum powder, 3 parts of ground original-state phosphogypsum powder and 5 parts of gypsum fiber powder.
A high-strength phosphogypsum-based building gypsum product mainly comprises the following steps:
(1) uniformly mixing phosphogypsum-based building gypsum powder, alpha-type semi-hydrated gypsum powder, AII-type anhydrous gypsum powder and gypsum fiber powder according to a proportion, and testing the standard thick water-cement ratio.
(2) Adding water consumption required by thickening into the mixed powder, and scattering the ground original phosphogypsum powder with a designed proportion while stirring to prepare a test piece.
(3) The setting time and the mechanical properties of the product are measured.
Through tests, the physical property test results of the phosphogypsum-based building gypsum product blank group and the modification group are shown in the table 3.
TABLE 3 basic Performance test results for phosphogypsum-based building Gypsum blank group and modified group
Figure BDA0002530707550000043
Example 2
The main manufacturing raw materials comprise 87 parts of phosphogypsum-based building gypsum powder, 7 parts of alpha-type semi-hydrated gypsum powder, 1 part of AII-type anhydrous gypsum powder, 2 parts of ground original-state phosphogypsum powder and 3 parts of gypsum fiber powder.
A high-strength phosphogypsum-based building gypsum product mainly comprises the following steps:
(1) uniformly mixing phosphogypsum-based building gypsum powder, alpha-type semi-hydrated gypsum powder, AII-type anhydrous gypsum powder and gypsum fiber powder according to a proportion, and testing the standard thick water-cement ratio.
(2) Adding water consumption required by thickening into the mixed powder, and scattering the ground original phosphogypsum powder with a designed proportion while stirring to prepare a test piece.
(3) The setting time and the mechanical properties of the product are measured.
Through tests, the physical property test results of the phosphogypsum-based building gypsum product blank group and the modification group are shown in the table 4.
TABLE 4 basic Performance test results for phosphogypsum-based building Gypsum blank group and modified group
Figure BDA0002530707550000051
Example 3
The main manufacturing raw materials comprise 84 parts of phosphogypsum-based building gypsum powder, 8 parts of alpha-type semi-hydrated gypsum powder, 1 part of AII-type anhydrous gypsum powder, 2 parts of ground original-state phosphogypsum powder and 5 parts of gypsum fiber powder.
A high-strength phosphogypsum-based building gypsum product mainly comprises the following steps:
(1) uniformly mixing phosphogypsum-based building gypsum powder, alpha-type semi-hydrated gypsum powder, AII-type anhydrous gypsum powder and gypsum fiber powder according to a proportion, and testing the standard thick water-cement ratio.
(2) Adding water consumption required by thickening into the mixed powder, and scattering the ground original phosphogypsum powder with a designed proportion while stirring to prepare a test piece.
(3) The setting time and the mechanical properties of the product are measured.
Through tests, the physical property test results of the phosphogypsum-based building gypsum product blank group and the modification group are shown in the table 5.
TABLE 5 basic Performance test results for phosphogypsum-based building Gypsum blank set and modified set
Figure BDA0002530707550000061
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (4)

1. A high-strength phosphogypsum-based building gypsum product is characterized by comprising the following raw materials in parts by weight: 81-88 parts of phosphogypsum-based building gypsum powder, 7-10 parts of alpha-type semi-hydrated gypsum powder, 1-2 parts of AII-type anhydrous gypsum powder, 2-3 parts of ground original-state phosphogypsum powder and 3-5 parts of gypsum fiber powder.
2. The high-strength phosphogypsum-based building gypsum product of claim 1, wherein the alpha-type hemihydrate gypsum powder, the AII-type anhydrite powder and the gypsum fiber powder are one or more of phosphogypsum, desulfurized gypsum or natural gypsum powder.
3. The high strength phosphogypsum-based building gypsum product of claim 1, wherein the phosphogypsum-based building gypsum powder, alpha-type hemihydrate gypsum powder, AII-type anhydrite gypsum powder and ground raw phosphogypsum powder are all prepared by mechanical activation, so that the specific surface area is more than 300g/cm2
4. The high strength phosphogypsum-based building gypsum product of claim 1, which is characterized in that the gypsum fibers have an average diameter of 1-8 μm, an average aspect ratio of 10-200 and a calcium sulfate content of more than 98%.
CN202010517528.1A 2020-06-09 2020-06-09 High-strength phosphogypsum-based building gypsum product Pending CN112079614A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113772979A (en) * 2021-09-15 2021-12-10 贵州中建建筑科研设计院有限公司 Reference phosphorus building gypsum and manufacturing method and application thereof
CN114538811A (en) * 2021-11-12 2022-05-27 天宝动物营养科技股份有限公司 Method for preparing high-strength gypsum from phosphogypsum
CN115448682A (en) * 2022-08-18 2022-12-09 浙江慧泽科技发展有限公司 Phosphogypsum fireproof door core material and preparation method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113772979A (en) * 2021-09-15 2021-12-10 贵州中建建筑科研设计院有限公司 Reference phosphorus building gypsum and manufacturing method and application thereof
CN114538811A (en) * 2021-11-12 2022-05-27 天宝动物营养科技股份有限公司 Method for preparing high-strength gypsum from phosphogypsum
CN115448682A (en) * 2022-08-18 2022-12-09 浙江慧泽科技发展有限公司 Phosphogypsum fireproof door core material and preparation method thereof

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