CN106946156A - A kind of big assembly method of the megawatt wind gear-box without outer ring cylinder roller bearing - Google Patents

A kind of big assembly method of the megawatt wind gear-box without outer ring cylinder roller bearing Download PDF

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Publication number
CN106946156A
CN106946156A CN201710259531.6A CN201710259531A CN106946156A CN 106946156 A CN106946156 A CN 106946156A CN 201710259531 A CN201710259531 A CN 201710259531A CN 106946156 A CN106946156 A CN 106946156A
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CN
China
Prior art keywords
bearing
outer ring
roller bearing
cylinder roller
ring cylinder
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710259531.6A
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Chinese (zh)
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CN106946156B (en
Inventor
张皓
杨雄威
刘雄
刘一雄
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MingYang Smart Energy Group Co Ltd
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MingYang Smart Energy Group Co Ltd
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Priority to CN201710259531.6A priority Critical patent/CN106946156B/en
Publication of CN106946156A publication Critical patent/CN106946156A/en
Application granted granted Critical
Publication of CN106946156B publication Critical patent/CN106946156B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/04Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
    • B66C13/08Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/22Rigid members, e.g. L-shaped members, with parts engaging the under surface of the loads; Crane hooks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/42Gripping members engaging only the external or internal surfaces of the articles
    • B66C1/44Gripping members engaging only the external or internal surfaces of the articles and applying frictional forces
    • B66C1/54Internally-expanding grippers for handling hollow articles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

Abstract

The invention discloses a kind of big assembly method of the megawatt wind gear-box without outer ring cylinder roller bearing, including step:A, level correction planetary gear;B, assembling bearing hoister;C, with rubber rope lock ring rolling element, eliminate its radial direction deflection;D, lifting are without outer ring cylinder roller bearing;E, by the endoporus axial alignment without outer ring cylinder roller bearing and planetary gear, then rolling bearing, it is ensured that rolling element is uniformly contacted with the roller surface of planetary gear endoporus, is fallen into planetary gear endoporus and is assembled in place;F, unloading bearing hoister;G, pressed with pressing plate toward having assembled without outer ring cylinder roller bearing, 180 ° of upset planetary gears, lain in a horizontal plane on equal height cushion block;H, repeat step C, D, E and F, complete second set of assembling without outer ring cylinder roller bearing Yu another section of endoporus of planetary gear.The present invention can effectively solve the problems, such as bearing lifting during assembling, the centering with planetary gear endoporus and avoid assembling clamping stagnation and damage the accident risk caused when roller surface and manual handling bearing.

Description

A kind of big assembly method of the megawatt wind gear-box without outer ring cylinder roller bearing
Technical field
The present invention relates to the technical field of big megawatt wind gear-box inner body assembling, a kind of big megawatt of wind is referred in particular to Assembly method of the electrical gearbox without outer ring cylinder roller bearing.
Background technology
As wind turbine gearbox develops to big megawatt, become as one kind using without outer ring cylinder roller bearing in planetary gear Gesture.The characteristics of without outer ring cylinder roller bearing is that inner ring, retainer, rolling element are entirety, and planetary gear endoporus replaces bearing Outer ring turns into interior raceway, and so in design, planet wheel rim relative can thicken, and rolling element quantity relative increase or diameter add Greatly, the problem of improving the bearing capacity of planetary gear and bearing, and wriggled in the absence of outer ring.
At present, there is also many difficulties for the assembling between no outer ring cylinder roller bearing and planetary gear:Hung when the 1st, assembling Dress is difficult:Big without outer ring cylinder roller bearing piece weight, the size of bearing inner race wall thickness is limited, it is contemplated that strength problem, nothing Method designs hole for hoist on inner ring, and manual handling is extremely difficult when causing assembling;Also traditional clamping bearing outer ring can not be used Steel tape hoist is clamped to rolling element external envelope face, lifted;Centering is difficult when the 2nd, assembling:Due to the pact without bearing outer ring Beam, the rolling element of no outer ring cylinder roller bearing has slight axial direction, radial direction deflection and displacement in a pre-installation, its envelope circle Diameter can be more than the planetary gear endoporus as interior raceway, and centering is difficult when causing to assemble;When the 3rd, assembling raceway is damaged because of clamping stagnation Face:Because without suitable bearing hoister, when manual handling, assembling are without outer ring cylinder roller bearing, assembling dynamics, speed is not easily-controllable System, causes to assemble the inside and outside roller surface damage that the reasons such as crooked axis, rolling element and roller surface clamping stagnation are caused with planetary gear endoporus Wound;4th, the accident risk caused during manual handling bearing.
The content of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of easy to operate, highly versatile big by million Watt assembly method of the wind turbine gearbox without outer ring cylinder roller bearing, bearing when assembling can be effectively solved by this method rises Hang, with the centering problem of planetary gear endoporus and avoiding assembling clamping stagnation and damaging the accident caused when roller surface and manual handling bearing Risk, it is adaptable to the various sizes of assembling without outer ring cylinder roller bearing and planetary gear.
To achieve the above object, technical scheme provided by the present invention is:A kind of big megawatt wind gear-box is justified without outer ring The assembly method of post roller bearing, comprises the following steps:
A, level correction planetary gear:Planetary gear is placed horizontally on equal height cushion block, water-filling is entered to planetary gear with level meter Flat correction;
B, assembling bearing hoister:The center flange of bearing hoister is assembled with suspension ring component and bearings respectively, Wherein, the suspension ring component is arranged on the centre of center flange, and the bearings have multiple spacings to arrange by respective Joint is inserted into the periphery of center flange, and perpendicular to the center line of center flange, each bearings include joint, spiral shell Female, cylindrical tenon and the Ka Jiao with pad, the joint are fixed in one end of nut, and the cylindrical tenon is fixed in spiral shell Female other end, and be stuck in Ka Jiao T-slot, pad is then installed by bolt on Ka Jiao again, by pad to cylinder Shape tenon carries out stopping spacing, prevents that cylindrical tenon from disengaging Ka Jiao;
C, with rubber rope lock ring rolling element, eliminate its radial direction deflection:It will be placed on without outer ring cylinder roller bearing on platform, With rubber rope banding rolling element, rolling element is adjacent to the outer roller surface of bearing inner race, prevent in assembling process rolling element crooked and Scratch rolling element surface and planetary gear endoporus roller surface;
D, lifting are without outer ring cylinder roller bearing:Bearing hoister is placed on to the center of no outer ring cylinder roller bearing, Rotating nut, push card angle moves axially the inner ring periphery for holding out against bearing, and the suspension ring of suspension ring component, water are then hooked with rope tool Flat lifting is without outer ring cylinder roller bearing;
E, by the endoporus axial alignment without outer ring cylinder roller bearing and planetary gear, then rolling bearing, it is ensured that rolling element Uniformly contacted with the roller surface of planetary gear endoporus, fall into planetary gear endoporus and assemble in place, and the rubber of lock ring rolling element Rope can slowly be deviate from assembling process;
F, unloading bearing hoister:Rotating nut, pulls Ka Jiao axial movements, is allowed to and without in the cylinder roller bearing of outer ring Enclose periphery to disengage, bearing hoister is taken out afterwards;
G, pressed with pressing plate toward having assembled without outer ring cylinder roller bearing, 180 ° of upset planetary gears, lain in a horizontal plane in On equal height cushion block;
H, repeat step C, D, E and F, complete second set of dress without outer ring cylinder roller bearing Yu another section of endoporus of planetary gear Match somebody with somebody.
In stepb, there is 0.5-1.0mm axial gap between the T-slot of the cylindrical tenon and Ka Jiao, it is ensured that Ka Jiao keeps horizontal level during nut rotation, will not be rotated together with nut;The T-slot length of the Ka Jiao is more than circular cylindrical projection The outside diameter of tenon, so after in the T-slot that cylindrical tenon is stuck in Ka Jiao, card angle can have phase along the length direction of T-slot The shifting amount answered, enables Ka Jiao front end face preferably to adjust, fit with the inner ring periphery without outer ring cylinder roller bearing;Institute Ka Jiao front end face is stated for a perpendicular, is fitted under working condition with the inner ring periphery without outer ring cylinder roller bearing, according to The purpose of lifting bearing is reached by the frictional force between faying face, card angle front end face is provided with the flange of a triangle, While Ka Jiao front end face holds out against the inner ring periphery of no outer ring cylinder roller bearing, the flange energy on the card angle front end face In the interior chamfering for being stuck in the inner ring lower surface of no outer ring cylinder roller bearing, play a part of lifting bearing upwards.
In step C, the rubber rope used is O shape rubber rope.
The present invention compared with prior art, has the following advantages that and beneficial effect:
1st, overcome lifting during assembling difficult:Big, the chi of bearing inner race wall thickness without outer ring cylinder roller bearing piece weight Very little limited, it is contemplated that strength problem, it is impossible to hole for hoist is designed on inner ring, manual handling is extremely difficult when causing assembling;Also without Method is clamped to rolling element external envelope face with the steel tape hoist of traditional clamping bearing outer ring, lifted;Hung with the inventive method Brearing bore is filled, the problem of lifting is difficult can be solved well.
Centering is difficult when the 2nd, assembling:Due to the constraint without bearing outer ring, the rolling element of no outer ring cylinder roller bearing exists Slight axial direction, radial direction deflection and displacement are had before installation, its envelope diameter of a circle can be more than as in the planetary gear of interior raceway Hole, centering is difficult when causing to assemble;By without outer ring cylinder roller bearing diameter of section, the O shape rubber rope bandings being of convenient length Rolling element, makes rolling element be adjacent to the outer roller surface of bearing inner race, prevents in assembling process rolling element crooked and scratches and roll body surface Face and planetary gear endoporus roller surface.
3rd, solve to damage roller surface because of clamping stagnation during assembling:This bearing hoister is used, without manual handling, the palm is easy in assembling Control assembling dynamics, speed, easily satisfy the need, it is to avoid the reason such as assembling axis is crooked, rolling element and roller surface clamping stagnation cause it is interior, Outer raceway surface damage.
4th, the accident risk caused during manual handling bearing is avoided.
Brief description of the drawings
Fig. 1 is the schematic diagram into planetary gear will to be lifted without outer ring cylinder roller bearing.
Fig. 2 is to use O shape rubber rope lock ring rolling element schematic diagrames.
Fig. 3 is the erection drawing without outer ring cylinder ball bearing.
Fig. 4 is the assembling schematic diagram of bearing hoister.
Fig. 5 is the explosive view of bearing hoister.
Embodiment
With reference to specific embodiment, the invention will be further described.
Referring to shown in Fig. 1 to Fig. 5, the big megawatt wind gear-box that the present embodiment is provided is without outer ring cylinder roller bearing Assembly method, comprises the following steps:
A, level correction planetary gear 1:Planetary gear 1 is placed horizontally on equal height cushion block, planetary gear 1 carried out with level meter Level correction.
B, assembling bearing hoister 4:The center flange 41 of bearing hoister 4 is carried out with suspension ring component 42 and bearings respectively Assembling, wherein, the suspension ring component 41 is arranged on the centre of center flange 41, and the bearings have four spacings to arrange The periphery of center flange 41 is threaded in by respective joint 43-1, and perpendicular to the center line of center flange 41, each axle Holding support includes joint 43-1, nut 43-2 (profile is hexagon, is easy to be rotated with hand or instrument during assembling), circular cylindrical projection Tenon 43-3 and the card angle 43-4 with pad 43-5 (being specially flat shim), the joint 43-1 are fixed in the one of nut 43-2 End, the cylindrical tenon 43-3 is fixed in the nut 43-2 other end, and is stuck in card angle 43-4 T-slot 43-41, then Pad 43-5 is installed by bolt 43-6 on the 43-4 of card angle again, stop limit is carried out to cylindrical tenon 43-3 by pad 43-5 Position, prevents that cylindrical tenon 43-3 from disengaging card angle 43-4;The cylindrical tenon 43-3 and card angle 43-4 T-slot 43-41 it Between there is 0.5-1.0mm axial gap, it is ensured that card angle 43-4 keeps horizontal level when nut 43-2 is rotated, will not be with nut 43-2 is rotated together;The T-slot 43-41 length of the card angle 43-4 is more than cylindrical tenon 43-3 outside diameter, so treats After cylindrical tenon 43-3 is stuck in card angle 43-4 T-slot 43-41, card angle 43-4 can have along T-slot 43-41 length direction Corresponding shifting amount, the front end face and the inner ring periphery without outer ring cylinder roller bearing 2 for enabling card angle 43-4 preferably adjust, Laminating;The front end face of the card angle 43-4 is a perpendicular, is justified with the inner ring without outer ring cylinder roller bearing 2 under working condition Side face is fitted, and the purpose of lifting bearing is reached by the frictional force between faying face, and the card angle 43-4 front end faces are provided with one The flange 43-42 of individual triangle, at card angle, 43-4 front end face holds out against the same of the inner ring periphery of no outer ring cylinder roller bearing 2 When, the flange 43-42 on the card angle 43-4 front end faces can be stuck in the interior chamfering of the inner ring lower surface of no outer ring cylinder roller bearing 2 On, play a part of lifting bearing upwards.
C, with the lock ring rolling element of O shapes rubber rope 3, eliminate its radial direction deflection:It will be placed on without outer ring cylinder roller bearing 2 flat On platform, with diameter of section, the banding rolling element of O shapes rubber rope 3 being of convenient length, rolling element is set to be adjacent to the outer raceway of bearing inner race Face, prevents in assembling process that rolling element is crooked and scratches rolling element surface and planetary gear endoporus roller surface.
D, lifting are without outer ring cylinder roller bearing 2:Bearing hoister 4 is placed on to the center of no outer ring cylinder roller bearing 2 Place, rotating nut 43-2, push card angle 43-4 moves axially the inner ring periphery for holding out against bearing, then hooks suspension ring group with rope tool The suspension ring 42-1 of part 42, level is lifted by crane without outer ring cylinder roller bearing 2.
E, by the endoporus axial alignment without outer ring cylinder roller bearing 2 Yu planetary gear 1, with slow with one's hands slow-speed dynamic bearing, it is ensured that Rolling element is uniformly contacted with the roller surface of planetary gear endoporus, is slowly fallen into the endoporus of planetary gear 1 and is assembled in place, lock ring rolling element O shapes rubber rope 3 can slowly be deviate from assembling process.
F, unloading bearing hoister 4:Rotating nut 43-2, pulls card angle 43-4 axial movements, is allowed to being rolled without outer ring cylinder The inner ring periphery of sub- bearing 2 is disengaged, rear to take out bearing hoister 4.
G, pressed with pressing plate toward having assembled without 2,180 ° of upset planetary gears 1 of outer ring cylinder roller bearing, by its horizontal positioned On equal height cushion block.
H, repeat step C, D, E and F, complete second set without outer ring cylinder roller bearing 2 and 1 another section of endoporus of planetary gear Assembling.
After using above scheme, the inventive method can effectively solve the problem that bearing during assembling is lifted by crane and planetary gear endoporus Centering problem and avoid assembling clamping stagnation and damage the accident risk caused when roller surface and manual handling bearing, it is adaptable to it is different The assembling without outer ring cylinder roller bearing and planetary gear of size, is a kind of reasonable, reliable, efficient, adaptable big megawatt Wind turbine gearbox is worthy to be popularized without outer ring cylinder roller bearing assembling scheme.
The examples of implementation of the above are only the preferred embodiments of the invention, and the implementation model of the present invention is not limited with this Enclose, therefore the change that all shapes according to the present invention, principle are made, it all should cover within the scope of the present invention.

Claims (3)

1. a kind of big assembly method of the megawatt wind gear-box without outer ring cylinder roller bearing, it is characterised in that including following step Suddenly:
A, level correction planetary gear:Planetary gear is placed horizontally on equal height cushion block, level school is carried out to planetary gear with level meter Just;
B, assembling bearing hoister:The center flange of bearing hoister is assembled with suspension ring component and bearings respectively, wherein, The suspension ring component is arranged on the centre of center flange, and it is slotting by respective joint that the bearings have multiple spacings to arrange Mounted in the periphery of center flange, and perpendicular to the center line of center flange, each bearings include joint, nut, cylinder Shape tenon and the Ka Jiao with pad, the joint are fixed in one end of nut, and the cylindrical tenon is fixed in the another of nut One end, and be stuck in Ka Jiao T-slot, pad is then installed by bolt on Ka Jiao again, by pad to cylindrical tenon Carry out stopping spacing, prevent that cylindrical tenon from disengaging Ka Jiao;
C, with rubber rope lock ring rolling element, eliminate its radial direction deflection:It will be placed on without outer ring cylinder roller bearing on platform, and use rubber The tight rolling element of glue cable clamp, makes rolling element be adjacent to the outer roller surface of bearing inner race, prevents in assembling process that rolling element is crooked and scratches Rolling element surface and planetary gear endoporus roller surface;
D, lifting are without outer ring cylinder roller bearing:Bearing hoister is placed on to the center of no outer ring cylinder roller bearing, rotated Nut, push card angle moves axially the inner ring periphery for holding out against bearing, and the suspension ring of suspension ring component are then hooked with rope tool, and level rises Hang no outer ring cylinder roller bearing;
E, by the endoporus axial alignment without outer ring cylinder roller bearing and planetary gear, then rolling bearing, it is ensured that rolling element and row The roller surface of star-wheel endoporus is uniformly contacted, and is fallen into planetary gear endoporus and is assembled in place, and the rubber rope meeting of lock ring rolling element Slowly deviate from assembling process;
F, unloading bearing hoister:Rotating nut, pulls Ka Jiao axial movements, is allowed to justify with the inner ring without outer ring cylinder roller bearing Side face is disengaged, and bearing hoister is taken out afterwards;
G, pressed with pressing plate toward having assembled without outer ring cylinder roller bearing, 180 ° of upset planetary gears, lain in a horizontal plane in contour On cushion block;
H, repeat step C, D, E and F, complete second set of assembling without outer ring cylinder roller bearing Yu another section of endoporus of planetary gear.
2. a kind of big assembly method of the megawatt wind gear-box without outer ring cylinder roller bearing according to claim 1, its It is characterised by:In stepb, there is 0.5-1.0mm axial gap between the T-slot of the cylindrical tenon and Ka Jiao, protect Ka Jiao keeps horizontal level when demonstrate,proving nut rotation, will not be rotated together with nut;The T-slot length of the Ka Jiao is more than cylinder The outside diameter of tenon, so after in the T-slot that cylindrical tenon is stuck in Ka Jiao, card angle can have along the length direction of T-slot Corresponding shifting amount, enables Ka Jiao front end face preferably to adjust, fit with the inner ring periphery without outer ring cylinder roller bearing; The front end face of the Ka Jiao is a perpendicular, is fitted with the inner ring periphery without outer ring cylinder roller bearing under working condition, The purpose of lifting bearing is reached by the frictional force between faying face, card angle front end face is convex provided with triangle Edge, it is convex on the card angle front end face while Ka Jiao front end face holds out against the inner ring periphery of no outer ring cylinder roller bearing Edge can be stuck in the interior chamfering of the inner ring lower surface of no outer ring cylinder roller bearing, play a part of lifting bearing upwards.
3. a kind of big assembly method of the megawatt wind gear-box without outer ring cylinder roller bearing according to claim 1, its It is characterised by:In step C, the rubber rope used is O shape rubber rope.
CN201710259531.6A 2017-04-20 2017-04-20 A kind of big assembly method of the megawatt wind gear-box without outer ring cylinder roller bearing Active CN106946156B (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108127403A (en) * 2018-01-22 2018-06-08 王玉江 A kind of bearing assembling device and assemble method
CN108247310A (en) * 2017-12-26 2018-07-06 太重煤机有限公司 Planetary reducer planetary assemblies bearing assembling tooling
CN111675082A (en) * 2020-06-25 2020-09-18 大连大重机电安装工程有限公司 Tool lifting appliance for assembling planet wheel bearing of gear box and using method thereof
CN113942889A (en) * 2020-07-17 2022-01-18 沈阳新松机器人自动化股份有限公司 Inner diameter centering linkage tensioning device
CN114857175A (en) * 2022-05-11 2022-08-05 徐州罗特艾德回转支承有限公司 Retainer structure for bearing, and method for attaching and detaching retainer
CN115947219A (en) * 2023-02-24 2023-04-11 山东铭瑞纺织科技有限公司 Spinning workshop hoist and mount transfer device

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CN204643594U (en) * 2015-05-21 2015-09-16 安徽合力股份有限公司合肥铸锻厂 Telescopic rotary formula inside flange workpiece insurance suspender
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108247310A (en) * 2017-12-26 2018-07-06 太重煤机有限公司 Planetary reducer planetary assemblies bearing assembling tooling
CN108127403A (en) * 2018-01-22 2018-06-08 王玉江 A kind of bearing assembling device and assemble method
CN111675082A (en) * 2020-06-25 2020-09-18 大连大重机电安装工程有限公司 Tool lifting appliance for assembling planet wheel bearing of gear box and using method thereof
CN111675082B (en) * 2020-06-25 2023-08-18 大连大重机电安装工程有限公司 Tool lifting appliance for assembling gearbox planetary gear bearing and application method thereof
CN113942889A (en) * 2020-07-17 2022-01-18 沈阳新松机器人自动化股份有限公司 Inner diameter centering linkage tensioning device
CN114857175A (en) * 2022-05-11 2022-08-05 徐州罗特艾德回转支承有限公司 Retainer structure for bearing, and method for attaching and detaching retainer
CN115947219A (en) * 2023-02-24 2023-04-11 山东铭瑞纺织科技有限公司 Spinning workshop hoist and mount transfer device

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