CN106944369A - Full-automatic male and female silk cocoon separator - Google Patents
Full-automatic male and female silk cocoon separator Download PDFInfo
- Publication number
- CN106944369A CN106944369A CN201710331920.5A CN201710331920A CN106944369A CN 106944369 A CN106944369 A CN 106944369A CN 201710331920 A CN201710331920 A CN 201710331920A CN 106944369 A CN106944369 A CN 106944369A
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- CN
- China
- Prior art keywords
- cocoon
- female
- silk cocoon
- male
- silk
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; CARE OF BIRDS, FISHES, INSECTS; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K67/00—Rearing or breeding animals, not otherwise provided for; New breeds of animals
- A01K67/033—Rearing or breeding invertebrates; New breeds of invertebrates
- A01K67/04—Silkworms
Abstract
The invention discloses a kind of full-automatic male and female silk cocoon separator, including：Connecting gear：The paper cocooning frame disk for carrying silk cocoon to be sorted is located on the connecting gear, and the paper cocooning frame disk is transmitted by connecting gear, darkroom is fixed with the transmission path of the conveyer belt of the connecting gear；Detection module：Top in darkroom, when the connecting gear transmits paper cocooning frame disk to darkroom, the detection that the detection module positioned at darkroom top carries out male and female to the silk cocoon to be sorted on paper cocooning frame disk is recognized, to confirm the sex of silk cocoon to be sorted；Sorting mechanism：According to the detection recognition result of the silk cocoon to be sorted, silk cocoon is sorted so that female cocoon enters female cocoon collection box, male cocoon enters female cocoon collection box.The present invention has the advantages that efficiency high, accuracy rate height and low cost.
Description
Technical field
The present invention relates to silk cocoon sorting technology field, and in particular to a kind of full-automatic male and female silk cocoon separator.
Background technology
The male remote poly-x female cocoon of cocoon raw silk quality, and separately filature can reduce folder filigree to male and female silk cocoon, if being carried out before cocoon cooking female
Male silk cocoon sorting, then be greatly improved raw silk quality.But efficient, accurate, inexpensive male and female silk cocoon point is there is no in the market
Pick machine.
Ten thousand tons of the silk annual production 64-65 of China, raw silk and silks and satins stable yield are sure to occupy at 140,000 tons and 700,000,000 meters or so
First place in the world.Improved with people's living standard, people are to silk product (silk quilt, clothes, silk scarf, silk mask etc.)
Quality requirement also more comes also high, and particularly European market is very big to high-grade silk product demand.
The quality of silk and the male and female of silk cocoon have close relationship, wherein the silk of male silkworm production is by fiber number is thin, antifriction
Wipe, cleanliness is excellent, it is elastic good the advantages of, can be used for producing 6A grade high-quality silk products, and depth is favored by consumers in general.
But China 6A grades of Raw Silk Production is few and is mostly used in outlet, the state that supply falls short of demand is presented in domestic and overseas market.But
It is that can not sub-elect male and female cocoon in the case where not destroying silk cocoon at present.So, existing market, which is badly in need of one kind, not to be destroyed
The quick machine accurately sorted is carried out in the case of silk cocoon to male and female silk cocoon, to produce the silk of higher quality, production effect is improved
Rate, and improve in the market to the high-grade silk product situation that supply falls short of demand.
Useful ultraviolet irradiation on the market, screens silk cocoon to sort the device of male and female silk cocoon, but the method pair by color
Silk cocoon injures larger in itself.In addition, there is the instrument for using near infrared gear and X-ray equipment analyze examination, although accurate
Degree increases, but near infrared spectrometer, and X ray tester etc. is expensive, is not suitable for sericulture field and self-employed farmer, is unfavorable for
Commercially promote.
The content of the invention
In view of this, it is an object of the invention to provide the full-automatic male and female of a kind of efficiency high, accuracy rate height and low cost
Silk cocoon separator, the technical problem for being difficult to sort male and female silk cocoon to solve prior art presence, so as to be favorably improved
The yield of male bave.
The technical solution of the present invention is to provide a kind of full-automatic male and female silk cocoon separator of following structure, including：
Connecting gear：The paper cocooning frame disk for carrying silk cocoon to be sorted is located on the connecting gear, by connecting gear to described
Paper cocooning frame disk is transmitted, and darkroom is fixed with the transmission path of the conveyer belt of the connecting gear；
Detection module：Top in darkroom, when the connecting gear transmits paper cocooning frame disk to darkroom, is located at
The detection that the detection module on darkroom top carries out male and female to the silk cocoon to be sorted on paper cocooning frame disk is recognized, to confirm silk cocoon to be sorted
Sex；
Sorting mechanism：According to the detection recognition result of the silk cocoon to be sorted, silk cocoon is sorted so that female cocoon enters
Female cocoon collection box, male cocoon enters female cocoon collection box.
Optionally, described detection module includes the first module and the second module with fluorescence identifying function, and described the
One module rear, is first recognized dupion and the low-grades cocoon on paper cocooning frame disk in the second preceding, described module by the first module, and really
Determine the coordinate position of dupion and low-grades cocoon on paper cocooning frame disk, then by second module recognize female cocoon on paper cocooning frame disk and
Male cocoon, and determine the coordinate position of female cocoon and male cocoon on paper cocooning frame disk.
Optionally, described sorting mechanism is integrated laser head, the laser head according to the positional information of target silk cocoon,
Positioning silk between silk cocoon and a small bundle of straw, etc. for silkworms to spin cocoons on lattice is cut, so that target silk cocoon falls into corresponding collection box.
Optionally, the first described module is common CCD industrial camera, and second module is with fluoroscopic examination light
The CCD industrial cameras on road.
Optionally, silk cocoon is identified by machine vision for the second described module, and it is female that orange silk cocoon, which is presented,
It is male that orange silk cocoon is not presented, and recognition result is sent into sorting mechanism, and sorting recovery is carried out by sorting mechanism.
Optionally, the CCD industrial cameras with fluorescence detection optical path are provided with light source, in fluoroscopic examination, silkworm
After the light irradiation that cocoon is 554NM by wavelength, the internal bioluminescence material of female can send the transmitting light that wavelength is 586NM, institute
CCD camera is stated by loading the cut-off fluorescent optical filter for the small bandwidth that centre wavelength is 586NM to capture bioluminescence.This
The light path design of mechanism is：CREE CXA2530 high-powered LED lamps are used to load 554NM narrow-cuts fluorescent optical filter for light
Source, 554NM narrow band pass filter ensures the pure property of light source.Light source is radiated on two colour mirrors, then by dichroic mirror to silkworm
On cocoon.Two colour microscopies are all crossed by 586NM camera again and survey silk cocoon.
Optionally, the image of silk cocoon on conveyer belt is gathered with the CCD industrial cameras with fluorescence detection optical path, then is passed through
Arithmetic programming is handled image, judges the silk cocoon male and female, then sets up tables of data with MYSQL, finally utilizes Single-chip Controlling
Integrated laser head is cut respectively to male and female silk cocoon, is allowed to fall into corresponding collection box.
Using structure of the present invention, compared with prior art, with advantages below：It is biological glimmering due to being implanted into female silk cocoon
Bioluminescence protein techniques are combined by photoprotein, the present invention with machine vision technique, increase specific on camera and light source
The optical filter of wavelength, excludes the interference of non-excitation wavelength light, realizes accurate, the identification at a high speed of male and female silk cocoon；Using CO2 laser
Cutting technique, by single laser rectification, coupling beam splitting after, by fiber optic conduction to laser head, male and female silk cocoon is implemented respectively precisely,
Pluck at a high speed, it is to avoid damage paper cocooning frame disk and silk cocoon.The present invention has the advantages that efficiency high, accuracy rate height and low cost.
Brief description of the drawings
Fig. 1 is the structural representation of the full-automatic male and female silk cocoon separator of the present invention；
Fig. 2 is side view of the invention；
Fig. 3 is the schematic diagram of integrated laser head；
Fig. 4 is the cut state figure of integrated laser head；
Fig. 5 is the structure principle chart of the second module；
Fig. 6 is the structural representation of connecting gear.
Shown in figure, 1：Belt wheel；2：Paper cocooning frame；2-1：Silk cocoon；2-2：Position silk；2-3：Silkworm chrysalis；3：Paper cocooning frame is horizontal
Location-plate；4：Common CCD industrial camera system；5：Fluorescence detecting system；5-1：LED lamp bead：5-2：Green-emitting fluorescent optical filter；
5-3：Spectroscope；5-4：Fluorescent orange optical filter；5-5：Fluoroscopic examination video camera；6：Integrated laser head；6-1：Laser beam；6-
2：It is cut by laser track；7：Conveyer belt；8：Silk cocoon disposable box；9：Darkroom；10：Paper cocooning frame longitudinal register plate.
Embodiment
The preferred embodiments of the present invention are described in detail below in conjunction with accompanying drawing, but the present invention is not restricted to these
Embodiment.The present invention covers any replacement made in the spirit and scope of the present invention, modification, equivalent method and scheme.
Thoroughly understand in order that the public has to the present invention, be described in detail in present invention below preferred embodiment specific
Details, and description without these details can also understand the present invention completely for a person skilled in the art.
The present invention is more specifically described by way of example referring to the drawings in the following passage.It should be noted that, accompanying drawing is adopted
With more simplified form and using non-accurately ratio, only to convenience, the embodiment of the present invention is lucidly aided in illustrating
Purpose.
With reference to shown in Fig. 1 and 2, the structure of full-automatic male and female silk cocoon separator of the invention is illustrated, including：
Connecting gear：The paper cocooning frame disk for carrying silk cocoon to be sorted is located on the connecting gear, by connecting gear to described
Paper cocooning frame disk is transmitted, and darkroom is fixed with the transmission path of the conveyer belt 7 of the connecting gear；
Detection module：Top in darkroom 9, when the connecting gear transmits paper cocooning frame disk 2 to darkroom 9,
The detection that detection module positioned at darkroom top carries out male and female to the silk cocoon to be sorted on paper cocooning frame disk is recognized, to confirm to wait to sort
The sex of silk cocoon；
Sorting mechanism：According to the detection recognition result of the silk cocoon to be sorted, silk cocoon is sorted so that female cocoon enters
Female cocoon collection box, male cocoon enters female cocoon collection box.
Described detection module includes the first module 4 and the second module (i.e. fluorescence detecting system with fluorescence identifying function
5), the first described module in the second preceding, described module rear, first by the first module recognize dupion on paper cocooning frame disk and
Low-grades cocoon, and the coordinate position of dupion and low-grades cocoon on paper cocooning frame disk is determined, then paper cocooning frame is recognized by second module
Female cocoon and male cocoon on disk, and determine the coordinate position of female cocoon and male cocoon on paper cocooning frame disk.
Described sorting mechanism is integrated laser head, and the laser head is according to the positional information of target silk cocoon, to silk cocoon
Positioning silk between a small bundle of straw, etc. for silkworms to spin cocoons on lattice is cut, so that target silk cocoon falls into corresponding collection box.
Paper cocooning frame disk 2 to be plucked is put into original position, paper cocooning frame disk 2 is accurately positioned by paper cocooning frame located lateral plate 3；
Conveying device 7 is acted, and paper cocooning frame disk 2 enters darkroom 9, and common CCD industrial camera system 4 works, and finds out dupion, low-grades
Cocoon, and determine the coordinate position of dupion, low-grades cocoon on paper cocooning frame；Industrial camera 6 with fluorescence detection optical path works,
Determine the coordinate position of female cocoon, male cocoon on paper cocooning frame；Paper cocooning frame enters first 6 lower section of integrated laser, and laser head 6 works, according to
It is secondary to pluck dupion, low-grades cocoon, female cocoon, male cocoon；Silk cocoon disposable box 8 is made up of four parts, and silk cocoon disposable box 8 is acted, respectively
Accept dupion, low-grades cocoon, female cocoon, male cocoon.Pluck the paper cocooning frame 2 finished to move in the presence of conveyer belt 7, and fall into
Contain a small bundle of straw, etc. for silkworms to spin cocoons on case (not shown).Silk cocoon disposable box 8 constitutes (not shown) by four parts, and four parts of silk cocoon disposable box 8 can be
Moved in the presence of drive device, the underface successively in integrated laser first 6, dupion is accepted respectively, low-grades cocoon, female
Cocoon, male cocoon.
With reference to shown in Fig. 3 and 4, illustrate the silk cocoon cut state of integrated laser head.Laser cutting, speed is fast, it is to avoid
Directly harvesting may be damaged to silk cocoon or paper cocooning frame.The paper cocooning frame of national standard is 12*13=156 lattice, or 9*18=
162 two kinds of lattice.Therefore according to the model of paper cocooning frame, laser head quantity has 156, or 162.During picking up silkworm cocoon, correspondence
Laser head energization work above silk cocoon, forms laser beam 6-1, and laser head is moved in horizontal plane, forms laser cutting track 6-
2, silk 2 will be positioned-2 cut-outs, successfully pluck silk cocoon 2-1 from paper cocooning frame 2.
As shown in figure 5, illustrating the structural principle of the second module, female silk cocoon can express orange in whole life cycle
Color fluorescence.The light that LED lamp bead 5-1 is sent is after green-emitting fluorescent optical filter 5-2, generation 554nm, bandwidth 30nm green light,
Green light passes through spectroscope 5-3, is irradiated on silk cocoon 2-1, silkworm chrysalis 2-3 is under the irradiation of green light, if female, then can excite
Go out 586nm fluorescent orange.Wavelength 586nm centered on fluorescent orange optical filter 5-4, bandwidth 20nm optical filter can be excluded
The interference of other wavelength lights, can only be 586nm, bandwidth 20nm orange-colored light by wavelength.Fluoroscopic examination video camera 5-5 is by knowing
Other 586mn orange light wave, it is female silk cocoon to determine silk cocoon, is otherwise male silk cocoon.Therefore, Machine Vision Recognition Technology is passed through
And the combination of the devices such as illumination optical filtering, it is possible to achieve the high speed to male and female silk cocoon is recognized.
The image of silk cocoon on conveyer belt is gathered with CCD camera, then image is handled by arithmetic programming, judging should
Silk cocoon male and female, then tables of data is set up with MYSQL, finally male and female silk cocoon is sorted using Single-chip Controlling sorting mechanism.
With reference to shown in Fig. 6, the structure of connecting gear is illustrated, paper cocooning frame to be plucked is put into the start bit in transmission belt 7
A, test position B are put, position C is plucked, falls a small bundle of straw, etc. for silkworms to spin cocoons on position D.The distance of two located lateral plates 7 is exactly equal to the length of paper cocooning frame disk 2
Spend size；The distance between longitudinal register plate, longitudinal register plate 10 are provided with two transmission belts, paper cocooning frame disk is exactly equal to
2 width dimensions.In the presence of located lateral plate 3 and longitudinal register plate 10, paper cocooning frame disk 2 remains exact position, really
Guarantor checks, harvesting position is accurate.Longitudinal register plate 10 is polylith, is played the role of positioning in the both sides of paper cocooning frame length direction, in number
To ensure in amount, every side of the both sides of paper cocooning frame disk 2, at least 3 blocks longitudinal register plates, it is ensured that paper cocooning frame disk 2 is in width side
To accurate positioning.Two transmission belts 7 will ensure synchronization, it is to avoid paper cocooning frame deflection.
The present invention is the optical, mechanical and electronic integration works for integrating the functions such as machine vision, intelligent sorting, can be efficient, accurately
Ground is examined and rejects malformed cocoon, go rotten cocoon, dupion, and male and female silk cocoon can be carried out quickly, accurately to sort.Particular technique has
Point has at following 2 points：1st, bioluminescence protein techniques are combined with machine vision technique, increase special on camera and light source
The optical filter of standing wave length, excludes the interference of non-excitation wavelength light, realizes accurate, the identification at a high speed of male and female silk cocoon；2nd, biography is abandoned
System physics, the method for contact picking up silkworm cocoon, using CO2 laser cutting techniques, after single laser rectification, coupling beam splitting, by
Fiber optic conduction is implemented to pluck precisely, at a high speed, it is to avoid damage paper cocooning frame disk and silk cocoon respectively to laser head to male and female silk cocoon.
Although embodiment is separately illustrated and illustrated above, it is related to the common technology in part, in ordinary skill
Personnel apparently, can be replaced and integrate between the embodiments, be related to the content that record is not known in one of embodiment, then
Refer to another embodiment on the books.
Embodiments described above, does not constitute the restriction to the technical scheme protection domain.It is any in above-mentioned implementation
Modification, equivalent and improvement made within the spirit and principle of mode etc., should be included in the protection model of the technical scheme
Within enclosing.
Claims (7)
1. a kind of full-automatic male and female silk cocoon separator, including：
Connecting gear：The paper cocooning frame disk for carrying silk cocoon to be sorted is located on the connecting gear, by connecting gear to the grid
A small bundle of straw, etc. for silkworms to spin cocoons on disk is transmitted, and darkroom is fixed with the transmission path of the conveyer belt of the connecting gear；
Detection module：Top in darkroom, when the connecting gear transmits paper cocooning frame disk to darkroom, positioned at darkroom
The detection that the detection module on top carries out male and female to the silk cocoon to be sorted on paper cocooning frame disk is recognized, to confirm the property of silk cocoon to be sorted
Not；
Sorting mechanism：According to the detection recognition result of the silk cocoon to be sorted, silk cocoon is sorted so that female cocoon enters female cocoon
Collection box, male cocoon enters female cocoon collection box.
2. full-automatic male and female silk cocoon separator according to claim 1, it is characterised in that：Described detection module includes the
One module and the second module with fluorescence identifying function, described the first module in the second preceding, described module rear, first by the
Dupion and low-grades cocoon on one module identification paper cocooning frame disk, and determine the coordinate bit of dupion and low-grades cocoon on paper cocooning frame disk
Put, then by the female cocoon and male cocoon on second module identification paper cocooning frame disk, and determine female cocoon and male cocoon on paper cocooning frame disk
Coordinate position.
3. full-automatic male and female silk cocoon separator according to claim 2, it is characterised in that：Described sorting mechanism is integrated
Formula laser head, the laser head is cut according to the positional information of target silk cocoon to the positioning silk between silk cocoon and a small bundle of straw, etc. for silkworms to spin cocoons on lattice,
So that target silk cocoon falls into corresponding collection box.
4. full-automatic male and female silk cocoon separator according to claim 3, it is characterised in that：The first described module is common
CCD industrial cameras, second module is the CCD industrial cameras with fluorescence detection optical path.
5. full-automatic male and female silk cocoon separator according to claim 1, it is characterised in that：The second described module passes through machine
Silk cocoon is identified device vision, and it is female that orange silk cocoon, which is presented, and it is male that orange silk cocoon is not presented, and recognition result is sent out
Sorting mechanism is given, sorting recovery is carried out by sorting mechanism.
6. full-automatic male and female silk cocoon separator according to claim 4, it is characterised in that：It is described to carry fluorescence detection optical path
CCD industrial cameras be provided with light source, in fluoroscopic examination, silk cocoon by wavelength for 554NM light irradiation after, female is internal
Bioluminescence material can send the transmitting light that wavelength is 586NM, and the CCD camera is 586NM's by loading centre wavelength
The cut-off fluorescent optical filter of small bandwidth captures bioluminescence.
7. full-automatic male and female silk cocoon separator according to claim 6, it is characterised in that：With with fluorescence detection optical path
The image of silk cocoon on CCD industrial cameras collection conveyer belt, then image is handled by arithmetic programming, judge that the silk cocoon is female
Hero, then tables of data is set up with MYSQL, finally male and female silk cocoon is cut respectively using Single-chip Controlling integrated laser head,
It is allowed to fall into corresponding collection box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710331920.5A CN106944369B (en) | 2017-05-08 | 2017-05-08 | Full-automatic female and male silkworm cocoon sorting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710331920.5A CN106944369B (en) | 2017-05-08 | 2017-05-08 | Full-automatic female and male silkworm cocoon sorting machine |
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| CN106944369A true CN106944369A (en) | 2017-07-14 |
| CN106944369B CN106944369B (en) | 2023-03-14 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107646802A (en) * | 2017-09-24 | 2018-02-02 | 广西同庆机械制造有限公司 | The device of silk cocoon integration is selected silkworm and collected to harvesting of cocoon |
| CN110899146A (en) * | 2019-04-25 | 2020-03-24 | 华南农业大学 | Silkworm chrysalis automatic sorting device in cocoon |
| CN114472223A (en) * | 2022-01-19 | 2022-05-13 | 那坡同益新丝绸科技实业有限公司 | Intelligent male and female sorting system for silkworm breeding industry |
| CN115121497A (en) * | 2022-08-05 | 2022-09-30 | 四川省农业机械研究设计院 | Nondestructive testing cuts and examines integral type silkworm cocoon sorting system and sorting facilities line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107646802A (en) * | 2017-09-24 | 2018-02-02 | 广西同庆机械制造有限公司 | The device of silk cocoon integration is selected silkworm and collected to harvesting of cocoon |
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| CN110899146B (en) * | 2019-04-25 | 2024-04-09 | 华南农业大学 | Automatic silkworm chrysalis sorting device in cocoons |
| CN114472223A (en) * | 2022-01-19 | 2022-05-13 | 那坡同益新丝绸科技实业有限公司 | Intelligent male and female sorting system for silkworm breeding industry |
| CN114472223B (en) * | 2022-01-19 | 2023-02-10 | 那坡同益新丝绸科技实业有限公司 | Intelligent male and female sorting system for silkworm raising industry |
| CN115121497A (en) * | 2022-08-05 | 2022-09-30 | 四川省农业机械研究设计院 | Nondestructive testing cuts and examines integral type silkworm cocoon sorting system and sorting facilities line |
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| Publication number | Publication date |
|---|---|
| CN106944369B (en) | 2023-03-14 |
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