CN106937080A - Visible detection method and control device that a kind of mobile terminal is tightened up a screw - Google Patents
Visible detection method and control device that a kind of mobile terminal is tightened up a screw Download PDFInfo
- Publication number
- CN106937080A CN106937080A CN201511026669.9A CN201511026669A CN106937080A CN 106937080 A CN106937080 A CN 106937080A CN 201511026669 A CN201511026669 A CN 201511026669A CN 106937080 A CN106937080 A CN 106937080A
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- China
- Prior art keywords
- screw
- mobile terminal
- picture
- positional information
- detection
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01V—GEOPHYSICS; GRAVITATIONAL MEASUREMENTS; DETECTING MASSES OR OBJECTS; TAGS
- G01V8/00—Prospecting or detecting by optical means
- G01V8/10—Detecting, e.g. by using light barriers
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04M—TELEPHONIC COMMUNICATION
- H04M1/00—Substation equipment, e.g. for use by subscribers
- H04M1/24—Arrangements for testing
Abstract
The invention discloses visible detection method and control device that a kind of mobile terminal is tightened up a screw, picture picked-up is carried out to mobile terminal to be detected by vision testing machine, current picture region of tightening up a screw of absorbing is detected by spot detection method, screw head texture image is obtained if do not detected, the mobile terminal screw detecting exception is judged;If detection obtains screw head texture image, judge that the mobile terminal screw detecting passes through.With it, cost of labor can be reduced, shorten detection time, at utmost reduce missing inspection and probability of false detection.
Description
Technical field
The present invention relates to a kind of vision detection technology, more particularly to a kind of vision-based detection skill of mobile terminal screw
Art.
Background technology
Vision-based detection is exactly to replace human eye with machine to measure and judge.Vision-based detection refers to by machine vision
Product (i.e. image-pickup device) will be ingested target and be converted into picture signal, send special image procossing to
System, according to the information such as pixel distribution and brightness, color, is transformed into digitized signal;Picture system is to these
Signal carries out various computings to extract clarification of objective, and then is moved come the equipment for controlling scene according to the result for differentiating
Make.It is the valuable mechanism for producing, assembling or pack.It is in detection defect and prevents faulty goods quilt
Being dispensed into the function aspects of consumer has immeasurable value.
Abroad, Machine Vision Detection application popularization.And at home, belong to emerging industry.Future, China
Machine Vision Detection development is mainly shown as following some characteristics:
1st, as industrialized development will be in rising trend to the demand of machine vision
2nd, standardization, integrative solution will be machine vision the only way which must be passed
Current vision testing machine wide market, numerous cell phone manufacturers have to whole hand set vision-based detection to be needed strongly
Ask.But type species is more in itself for mobile phone, Product Process is complicated, imports visual detection equipment and is substantially reading
Bar code this simple functions, such as detect that screw, conductive fabric, plug-in unit also fail to successfully should at present for complex detection
With.
The content of the invention
The present invention solves the technical problem of the visible detection method that a kind of mobile terminal of offer is tightened up a screw
And control device, enabling screw on automatic detection mobile terminal whether normal mounting, improve detection
Speed, reduces flase drop and false dismissal probability.
In order to solve the above-mentioned technical problem, the invention provides the vision-based detection that a kind of mobile terminal is tightened up a screw
Method, comprises the steps of:
Vision testing machine carries out picture picked-up to mobile terminal to be detected, by spot detection method to working as
Preceding absorbed picture region of tightening up a screw detected, screw head texture image is obtained if do not detected,
Judge the mobile terminal screw detecting exception;If detection obtains screw head texture image, judging should
Mobile terminal screw detecting passes through.
As a further improvement, described tightened up a screw region by spot detection method to the current picture that absorbs
Before the step of being detected, also comprise the steps of:Screw image picture equalization, binaryzation is pre-
Treatment.
As a further improvement, described tightened up a screw region by spot detection method to the current picture that absorbs
In the step of being detected, the pattern of the spot detection is set as soft-threshold pattern, and polarity set is black
Bottom white point, connection sexual norm is set to gray scale, filling, and it is more than 200 to be sized area.
As a further improvement, the vision testing machine carries out picture picked-up to mobile terminal to be detected
Before step, also comprise the steps of:
Vision testing machine carries out picture picked-up to the mobile terminal by manual detection in advance, from what is absorbed
A characteristic area is selected in normal pictures, the characteristic information and positional information in this feature region is preserved, and
The positional information in screw region in the normal pictures.
As a further improvement, the vision testing machine carries out picture picked-up to mobile terminal to be detected
After step, also comprise the steps of:
According to the characteristic information of the normal pictures for being preserved, it is determined that the current characteristic area absorbed on picture
Positional information, the characteristic area positional information of the normal pictures that will be preserved and the current characteristic area for determining
Location information domain compares, and determines displacement compensation amount, by the displacement compensation amount and the screw area for having preserved
Location information domain is superimposed, obtains currently absorbing picture and tightens up a screw the positional information in region.
As a further improvement, the positional information of the characteristic area comprises at least transverse axis position, longitudinal axis position
Put and the anglec of rotation;
It is poor that the displacement compensation amount comprises at least transverse axis position difference, longitudinal axis positions difference and the anglec of rotation
Value.
As a further improvement, in the step of vision testing machine carries out picture picked-up to mobile terminal,
When in the induction range of default sensor during the mobile terminal moves to vision testing machine, institute is triggered
The camera stated on vision testing machine carries out picture picked-up to the mobile terminal.
Control device is detected present invention also offers a kind of mobile terminal screw vision, comprising:
Picture picked-up control module, for controlling vision testing machine to carry out picture to mobile terminal to be detected
Intake;
Picture receiver module, for obtaining the picture for currently being absorbed from the vision testing machine;
Blob detection module, for being detected to current picture region of tightening up a screw of absorbing, if do not examined
Screw head texture image is measured, then judges the mobile terminal screw detecting exception;If detection is obtained
Screw head texture image, then judge that the mobile terminal screw detecting passes through.
As a further improvement, the equipment is also included:
Memory module, characteristic information and positional information for preserving characteristic area in normal pictures, and
The positional information in screw region in the normal pictures;The normal pictures by vision testing machine to beforehand through
The mobile terminal of manual detection carries out picture picked-up and obtains;
Characteristic area searching modul, the feature letter of the normal pictures for being preserved according to the memory module
Breath, it is determined that the current positional information for absorbing the characteristic area on picture;
Location comparison module, for the characteristic area positional information of normal pictures that will be preserved and characteristic area
Characteristic area positional information compares determined by domain lookup module, determines displacement compensation amount;
Position compensation module, for the displacement compensation amount for determining the location comparison module and the storage
The screw zone position information preserved in module is superimposed, obtains currently absorbing picture and tightens up a screw region
Positional information.
As a further improvement, the equipment is also included:
Pretreatment module, for screw image picture equalization, binaryzation to be pre-processed.
Compared with prior art, the main distinction and its effect are embodiment of the present invention:Examined by vision
Survey machine carries out picture picked-up to mobile terminal to be detected, by spot detection method to currently absorbing figure
Piece region of tightening up a screw detected, screw head texture image is obtained if do not detected, judges the movement
Terminal screw detecting exception;If detection obtains screw head texture image, the mobile terminal spiral shell is judged
Silk detection passes through.With it, cost of labor can be reduced, shorten detection time, at utmost drop
Low drain is examined and probability of false detection.
Vision testing machine carries out picture picked-up to the mobile terminal by manual detection in advance, from what is absorbed
A characteristic area is selected in normal pictures, the characteristic information and positional information in this feature region is preserved, and
The positional information in screw region in the normal pictures.When carrying out actually detected, according to the standard for being preserved
The characteristic information of picture, it is determined that the current positional information for absorbing the characteristic area on picture, will be preserved
Normal pictures characteristic area positional information compared with the current characteristic area positional information for determining, really
Determine displacement compensation amount, displacement compensation amount is superimposed with the screw zone position information for having preserved, worked as
Preceding absorbed picture is tightened up a screw the positional information in region.So as to without manually amendment mobile terminal position
Put, and the accuracy of vision-based detection can be ensured.
Brief description of the drawings
Fig. 1 is the visible detection method flow chart that mobile terminal is tightened up a screw in first embodiment of the invention;
Fig. 2 is mobile terminal screw vision detection control device structure chart in second embodiment of the invention.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with accompanying drawing to of the invention
Implementation method is described in further detail.
First embodiment of the invention is related to the visible detection method that a kind of mobile terminal is tightened up a screw, such as Fig. 1
It is shown.
It is (i.e. good beforehand through the vision testing machine mobile terminal without exception to manual detection in step 101
Product) picture picked-up is carried out, obtain a normal pictures.Under normal circumstances, vision is moved to by mobile terminal
When in the induction range of the sensor installed in detection machine, the camera on triggering vision testing machine is to the shifting
Dynamic terminal carries out picture picked-up, obtains normal pictures.
In step 102, a characteristic area is selected from the normal pictures absorbed, characteristic area here
Referring to can be with the region of unique identification, such as region with special shape.Preserve the spy in this feature region
Reference ceases the positional information in screw region in (such as shape information) and positional information, and the normal pictures.
Here positional information is typically determined by transverse axis position, longitudinal axis positions and the anglec of rotation.
After completing above-mentioned predetermined registration operation, into normal testing process.In step 103, shifting to be detected
Dynamic terminal is moved with transmission belt, when in the induction range for move to sensor, triggers camera
Picture picked-up is carried out to the mobile terminal.
In step 104, according to the characteristic information of the normal pictures for being preserved, it is determined that currently absorbing picture
The positional information of upper characteristic area.
In step 105, the spy of the characteristic area positional information of the normal pictures that will be preserved and current determination
Levy zone position information to compare, determine displacement compensation amount.The displacement compensation amount generally comprises transverse axis position
Difference, longitudinal axis positions difference and anglec of rotation difference.
In step 106, identified displacement compensation amount is stacked with the screw zone position information for having preserved
Plus, obtain currently absorbing picture and tighten up a screw the positional information in region, output screw area image.
In step 107, picture equalization, two-value are carried out to the current picture area image of tightening up a screw that absorbs
Change pretreatment.
In step 108, the pattern of spot detection is set as soft threshold values pattern, polarity set is white with black
Point (black screw background, shape of threads white), connection sexual norm is set as gray scale, filling, sets chi
Very little area is that, more than 200, quantity is 1.This step can also be first carried out in advance, with step 101 to 107
Without fixed precedence relationship.
In step 109, the current picture area image of tightening up a screw that absorbs is carried out by spot detection method
Detection, screw head texture image (cross of screw head or a word texture shadow are obtained if do not detected
Picture), then into step 110, judge the mobile terminal screw detecting exception;If detection obtains screw
Head texture image, then into step 111, judge that the mobile terminal screw detecting passes through.
By the visible detection method, without artificial participation, regarding for screw can be completed rapidly and accurately
Feel detection.Cost of labor can be effectively reduced, shortens detection time, at utmost reduce missing inspection and flase drop
Probability.And the accuracy of vision-based detection can be ensured.
Present embodiment relative to prior art, with following advantage:
1. manpower aspect contrast:Implement preceding 1 people and be responsible for checkSFC and visual inspection;Without people after implementation
Work, automatic detection with and testing result uploads database automatically;
2. working method contrast:Manually picked and placeed before implementing, elapsed time;On-line automatic inspection after implementation,
These waste motions need not be picked and placeed;
3. detection time contrast:Manual Visual Inspection substantially 10S or so before implementing;Machine detection time after implementation
1S, improves 9 times;
4. work fatigue degree, time contrast:Implementation forefathers section chief's phase work fatigue, the various erroneous judgements of appearance,
Negative feeling, time rest of putting into several classes;Non-stop run in 24 hours, reliable and stable after implementation;
5. integral layout influence:It is entirely artificial operation, a messenger of line 20 before implementing;Add after implementation
Enter equipment, lift automatization level, reduce artificial;
6. missing inspection ratio contrast:Artificial residual error ratio example 2% (missing inspection quantity/amount detection) before implementing;It is real
It is 0 to apply rear machine missing inspection ratio;
7. erroneous judgement ratio contrast:Exist before implementing and NG (exception) is manually mistaken for PASS (passing through)
Phenomenon;Machine flase drop ratio is 0 after implementation.
Second embodiment of the invention also provides a kind of mobile terminal screw vision detection control device, such as schemes
Shown in 2, comprising:
Memory module, characteristic information and positional information for preserving characteristic area in normal pictures, and
The positional information in screw region in the normal pictures;Wherein, normal pictures are led to by vision testing machine to advance
Cross the mobile terminal of manual detection and carry out picture picked-up and obtain.
Picture picked-up control module, for controlling vision testing machine to carry out picture to mobile terminal to be detected
Intake;Specifically can be in mobile terminal moves to vision testing machine in the induction range of default sensor
When, the camera on control vision testing machine carries out picture picked-up to the mobile terminal.
Picture receiver module, for obtaining the picture for currently being absorbed from the vision testing machine;
Characteristic area searching modul, the characteristic information of the normal pictures for being preserved according to memory module,
It is determined that the current positional information for absorbing the characteristic area on picture;
Location comparison module, for the characteristic area positional information of normal pictures that will be preserved and characteristic area
Characteristic area positional information compares determined by domain lookup module, determines displacement compensation amount;
Position compensation module, for the displacement compensation amount and the guarantor in memory module that determine location comparison module
The screw zone position information deposited is superimposed, obtain currently absorb picture tighten up a screw region position believe
Breath.Wherein, the positional information of above-mentioned characteristic area includes transverse axis position, longitudinal axis positions and the anglec of rotation
Degree;Displacement compensation amount includes transverse axis position difference, longitudinal axis positions difference and anglec of rotation difference.
Pretreatment module, for by current absorbed picture tighten up a screw image picture equalization, binaryzation it is pre-
Treatment.
Blob detection module, for being detected to pretreated screw region picture, if do not detected
Screw head texture image is obtained, then judges the mobile terminal screw detecting exception;If detection obtains spiral shell
Silk head texture image, then judge that the mobile terminal screw detecting passes through.
Spot detection setting module, is set as soft-threshold pattern by the detection pattern of blob detection module in advance,
Polarity set be black matrix white point, connection sexual norm be set to gray scale, filling, be sized area be more than
200。
By the vision-based detection control device, without artificial participation, screw can be completed rapidly and accurately
Vision-based detection.Can effectively reduce cost of labor, shorten detection time, at utmost reduce missing inspection and
Probability of false detection.And the accuracy of vision-based detection can be ensured.
Although by referring to some of the preferred embodiment of the invention, be shown to the present invention and retouched
State, but it will be understood by those skilled in the art that can to it, various changes can be made in the form and details,
Without departing from the spirit and scope of the present invention.
Claims (10)
1. the visible detection method that a kind of mobile terminal is tightened up a screw, it is characterised in that comprising following step
Suddenly:
Vision testing machine carries out picture picked-up to mobile terminal to be detected, by spot detection method to working as
Preceding absorbed picture region of tightening up a screw detected, screw head texture image is obtained if do not detected,
Judge the mobile terminal screw detecting exception;If detection obtains screw head texture image, judging should
Mobile terminal screw detecting passes through.
2. the visible detection method that mobile terminal according to claim 1 is tightened up a screw, its feature exists
In, it is described by spot detection method to it is current absorb picture tighten up a screw region detect the step of it
Before, also comprise the steps of:By screw image picture equalization, binaryzation pretreatment.
3. the visible detection method that mobile terminal according to claim 1 is tightened up a screw, its feature exists
In, it is described by spot detection method to it is current absorb picture tighten up a screw region detect the step of
In, the pattern of the spot detection is set as soft-threshold pattern, and polarity set is black matrix white point, connective
Pattern is set to gray scale, filling, and it is more than 200 to be sized area.
4. the visible detection method that mobile terminal according to claim 1 is tightened up a screw, its feature exists
In, the step of the vision testing machine carries out picture picked-up to mobile terminal to be detected before, also include
Following steps:
Vision testing machine carries out picture picked-up to the mobile terminal by manual detection in advance, from what is absorbed
A characteristic area is selected in normal pictures, the characteristic information and positional information in this feature region is preserved, and
The positional information in screw region in the normal pictures.
5. the visible detection method that mobile terminal according to claim 4 is tightened up a screw, its feature exists
In, the step of the vision testing machine carries out picture picked-up to mobile terminal to be detected after, also include
Following steps:
According to the characteristic information of the normal pictures for being preserved, it is determined that the current characteristic area absorbed on picture
Positional information, the characteristic area positional information of the normal pictures that will be preserved and the current characteristic area for determining
Location information domain compares, and determines displacement compensation amount, by the displacement compensation amount and the screw area for having preserved
Location information domain is superimposed, obtains currently absorbing picture and tightens up a screw the positional information in region.
6. the visible detection method that mobile terminal according to claim 5 is tightened up a screw, its feature exists
In the positional information of the characteristic area comprises at least transverse axis position, longitudinal axis positions and the anglec of rotation;
It is poor that the displacement compensation amount comprises at least transverse axis position difference, longitudinal axis positions difference and the anglec of rotation
Value.
7. the vision-based detection side that mobile terminal as claimed in any of claims 1 to 6 is tightened up a screw
Method, it is characterised in that in the step of vision testing machine carries out picture picked-up to mobile terminal, in institute
State mobile terminal to move to when in the induction range of default sensor in vision testing machine, regarded described in triggering
Feel that the camera in detection machine carries out picture picked-up to the mobile terminal.
8. a kind of mobile terminal screw vision detects control device, it is characterised in that include:
Picture picked-up control module, for controlling vision testing machine to carry out picture to mobile terminal to be detected
Intake;
Picture receiver module, for obtaining the picture for currently being absorbed from the vision testing machine;
Blob detection module, for being detected to current picture region of tightening up a screw of absorbing, if do not examined
Screw head texture image is measured, then judges the mobile terminal screw detecting exception;If detection is obtained
Screw head texture image, then judge that the mobile terminal screw detecting passes through.
9. mobile terminal screw vision according to claim 8 detects control device, and its feature exists
In also including:
Memory module, characteristic information and positional information for preserving characteristic area in normal pictures, and
The positional information in screw region in the normal pictures;The normal pictures by vision testing machine to beforehand through
The mobile terminal of manual detection carries out picture picked-up and obtains;
Characteristic area searching modul, the feature letter of the normal pictures for being preserved according to the memory module
Breath, it is determined that the current positional information for absorbing the characteristic area on picture;
Location comparison module, for the characteristic area positional information of normal pictures that will be preserved and characteristic area
Characteristic area positional information compares determined by domain lookup module, determines displacement compensation amount;
Position compensation module, for the displacement compensation amount for determining the location comparison module and the storage
The screw zone position information preserved in module is superimposed, obtains currently absorbing picture and tightens up a screw region
Positional information.
10. mobile terminal screw vision according to claim 8 detects control device, and its feature exists
In also including:
Pretreatment module, for screw image picture equalization, binaryzation to be pre-processed.
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CN201511026669.9A CN106937080A (en) | 2015-12-30 | 2015-12-30 | Visible detection method and control device that a kind of mobile terminal is tightened up a screw |
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CN201511026669.9A CN106937080A (en) | 2015-12-30 | 2015-12-30 | Visible detection method and control device that a kind of mobile terminal is tightened up a screw |
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CN109613621A (en) * | 2019-02-01 | 2019-04-12 | 东莞中科蓝海智能视觉科技有限公司 | Component assembly detection recognition method |
CN112801987A (en) * | 2021-02-01 | 2021-05-14 | 上海悦易网络信息技术有限公司 | Mobile phone part abnormity detection method and equipment |
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Application publication date: 20170707 |