CN106926899A - A kind of vibration absorber for suppressing automobile steering roller multiple limits ring self-excitation - Google Patents
A kind of vibration absorber for suppressing automobile steering roller multiple limits ring self-excitation Download PDFInfo
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- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D7/00—Steering linkage; Stub axles or their mountings
- B62D7/22—Arrangements for reducing or eliminating reaction, e.g. vibration, from parts, e.g. wheels, of the steering system
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Abstract
本发明涉及一种抑制汽车转向轮多极限环自激摆振的减振装置。包括一对启停机构、阻尼器和电磁螺线管;每只启停机构包括封闭的启停油缸等,启停油缸的缸体并联着电磁阀;启停油缸的一端设有连接臂;阻尼器为变截面阻尼器;阻尼器和电磁螺线管呈并联状态连接着一对启停机构。使用时,一对启停机构的活塞杆的安装端分别连接着汽车转向桥的左转向节和右转向节。当汽车出现多极限环自激摆振的时候,阻尼器、电磁螺线管和一对启停机构的两只电磁阀同时得电,通过电磁螺线管调整横向刚度,通过阻尼器来调整横向阻尼,来抑制转向轮多极限环摆振;若摆振被抑制,则减振装置断电,停止工作。
The invention relates to a damping device for suppressing self-excited shimmy of multiple limit cycles of steering wheels of automobiles. It includes a pair of start-stop mechanism, damper and electromagnetic solenoid; each start-stop mechanism includes a closed start-stop oil cylinder, etc., and the cylinder body of the start-stop oil cylinder is connected with a solenoid valve in parallel; one end of the start-stop oil cylinder is provided with a connecting arm; The damper is a variable section damper; the damper and the electromagnetic solenoid are connected in parallel to a pair of start-stop mechanisms. During use, the mounting ends of the piston rods of a pair of start-stop mechanisms are respectively connected to the left steering knuckle and the right steering knuckle of the automobile steering axle. When the car has self-excited shimmy with multiple limit cycles, the damper, electromagnetic solenoid and two solenoid valves of the start-stop mechanism are energized at the same time, the lateral stiffness is adjusted through the electromagnetic solenoid, and the lateral stiffness is adjusted through the damper. Damping, to suppress the steering wheel multi-limit ring shimmy; if the shimmy is suppressed, the damping device will be powered off and stop working.
Description
技术领域technical field
本发明属于汽车转向减振技术领域,具体涉及一种汽车转向减振装置。The invention belongs to the technical field of automobile steering vibration damping, and in particular relates to an automobile steering vibration damping device.
背景技术Background technique
汽车是一个复杂的机械系统,在行驶过程中不可避免的会出现各种振动和噪音,汽车转向轮摆振则是一种对车辆各方面性能都有严重危害的情况。A car is a complex mechanical system, and various vibrations and noises will inevitably occur during driving. The steering wheel shimmy of a car is a situation that seriously endangers all aspects of the performance of the car.
摆振分为强迫摆振和自激摆振。目前,随着制造工艺的提高,强迫型摆振可以通过对轮胎的动平衡予以解决;而对与自激摆振,如果在设计阶段没有考虑到这一因素,则在摆振发生以后要抑制自激摆振比较困难。The shimmy is divided into forced shimmy and self-excited shimmy. At present, with the improvement of the manufacturing process, the forced shimmy can be solved by the dynamic balance of the tire; and the self-excited shimmy, if this factor is not considered in the design stage, it must be suppressed after the shimmy occurs. Self-excited shimmy is more difficult.
国内外学者大量研究表明,汽车发生自激摆振,属于非线性动力学中的Hopf分岔引发的极限环现象。汽车摆振可能出现单极限环和多极限环现象,即摆振发生Hopf分岔和退化的Hopf分岔。摆振出现单极限环响应时,摆振的幅值与初始激励大小无关,大激励和小激励激发相同幅值摆振;出现多极限环响应时大激励产生大幅摆振,小激励产生小幅摆振。多极限环自激摆振现象使得摆振机理变的更为复杂,一旦出现,危害大解决难。A large number of studies by scholars at home and abroad have shown that the self-excited shimmy of automobiles belongs to the limit cycle phenomenon caused by Hopf bifurcation in nonlinear dynamics. Single limit cycle and multi-limit cycle phenomena may appear in automobile shimmy vibration, that is, Hopf bifurcation and degenerate Hopf bifurcation occur in shimmy vibration. When the shimmy occurs a single limit cycle response, the amplitude of the shimmy has nothing to do with the size of the initial excitation, and the large excitation and small excitation excite the same amplitude shimmy; when there is a multi-limit cycle response, the large excitation produces a large shimmy, and the small excitation produces a small shimmy vibration. The self-excited shimmy phenomenon of multiple limit cycles makes the shimmy mechanism more complicated. Once it occurs, it will cause great harm and be difficult to solve.
转向减振器一般安装于转向系中,一端安装在车身或车架上,另一端安装在转向传动机构中运动的部件上,但是目前的转向机构大多采用的是动力转向,使用动力转向就可以减少冲击、缓和振动,因而这类转向减振器在实际中采用的并不是特别多。而且现有技术也存在一些问题,如一种减振转向拉杆,但是只是在转向拉杆中添加减振橡胶,可以吸收和减小转向轮传递到方向盘上的冲击力,并未实际解决转向轮摆振问题。一种转向减振器,但仅是在前桥和转向直拉杆之间铰接一个液压阻尼器,虽可以在一定程度上抑制转向轮摆振,但无法主动连续调节阻尼,所以具有一定局限性。The steering damper is generally installed in the steering system, one end is installed on the body or frame, and the other end is installed on the moving parts in the steering transmission mechanism, but most of the current steering mechanisms use power steering, which can be used Reduce shock and ease vibration, so this type of steering damper is not used in practice. Moreover, there are some problems in the prior art, such as a damping steering rod, but only adding damping rubber to the steering rod can absorb and reduce the impact force transmitted from the steering wheel to the steering wheel, and does not actually solve the steering wheel shimmy question. A steering damper, but only a hydraulic damper hinged between the front axle and the steering straight rod, although it can suppress the shimmy of the steering wheel to a certain extent, it cannot actively and continuously adjust the damping, so it has certain limitations.
发明内容Contents of the invention
为了实现主动连续抑制转向轮摆振,本发明提供一种抑制汽车转向轮多极限环自激摆振的减振装置。In order to realize active and continuous suppression of steering wheel shimmy, the invention provides a vibration damping device for suppressing auto-steering wheel multi-limit cycle self-excited shimmy.
一种抑制汽车转向轮多极限环自激摆振的减振装置包括一对启停机构4、阻尼器5和电磁螺线管10;A damping device for suppressing the self-excited shimmy of multiple limit cycles of steering wheels of an automobile comprises a pair of start-stop mechanisms 4, a damper 5 and an electromagnetic solenoid 10;
每只启停机构包括封闭的启停油缸42、活塞45和活塞杆41,活塞45位于启停油缸42内,活塞杆41外伸,外伸的活塞杆41为安装端;所述启停油缸42的缸体并联着电磁阀11;启停油缸42的一端设有连接臂46;Every start-stop mechanism comprises closed start-stop oil cylinder 42, piston 45 and piston rod 41, and piston 45 is positioned at start-stop oil cylinder 42, and piston rod 41 overhangs, and the overstretched piston rod 41 is an installation end; Said start-stop oil cylinder The cylinder body of 42 is connected with electromagnetic valve 11 in parallel; One end of start-stop oil cylinder 42 is provided with connecting arm 46;
所述阻尼器5为变截面阻尼器,通过电磁作用实现改变阻尼力;The damper 5 is a variable section damper, which realizes changing the damping force through electromagnetic action;
所述电磁螺线管10得电,实现刚度可调的弹簧功能;The electromagnetic solenoid 10 is energized to realize the spring function with adjustable stiffness;
所述阻尼器5的固定端和电磁螺线管10的输出端分别连接着一只启停机构的连接臂46的两端,阻尼器5的移动端和电磁螺线管10的输入端分别连接着另一只启停机构的连接臂46的两端,使阻尼器5和电磁螺线管10呈并联状态;The fixed end of the damper 5 and the output end of the electromagnetic solenoid 10 are respectively connected to the two ends of the connecting arm 46 of a start-stop mechanism, and the moving end of the damper 5 is connected to the input end of the electromagnetic solenoid 10 respectively. Touch the two ends of the connecting arm 46 of the other start-stop mechanism, so that the damper 5 and the electromagnetic solenoid 10 are connected in parallel;
使用时,一对启停机构的活塞杆41的安装端分别连接着汽车转向桥的左转向节和右转向节;当汽车出现多极限环自激摆振的时候,阻尼器5、电磁螺线管10和一对启停机构的两只电磁阀11同时得电,转向减振装置开始工作。When in use, the mounting ends of the piston rods 41 of a pair of start-stop mechanisms are respectively connected to the left steering knuckle and the right steering knuckle of the steering axle of the automobile; Pipe 10 and two solenoid valves 11 of a pair of start-stop mechanism are energized simultaneously, and the steering damping device starts to work.
进一步限定的技术方案如下:Further defined technical solutions are as follows:
所述启停油缸42为封闭式活塞油缸,缸体的轴向一端连接着连接臂46;连接臂46为板条状,两端沿缸体的径向外伸;活塞杆的外伸端位于缸体的轴向另一端的外部。The start-stop oil cylinder 42 is a closed piston oil cylinder, and the axial end of the cylinder body is connected with the connecting arm 46; the connecting arm 46 is lath-shaped, and both ends extend outward along the radial direction of the cylinder body; the extended end of the piston rod is located at outside of the other axial end of the cylinder.
所述电磁阀11为两位两通常开式电磁阀;所述启停油缸42的缸体上分别开设有进油孔43和出油孔44,电磁阀11并联在进油孔43和出油孔44之间;电磁阀11断电转向减振器不工作时,电磁阀11常开,启停油缸42上的进油孔43和出油孔44之间的油路连通;电磁阀11得电关闭时,启停油缸42上的进油孔43和出油孔44之间的油路被阻断,活塞杆41与活塞45位置固定,启停机构被接入转向系统中,转向减振器开始工作;当摆振消失后,减振器启停机构断电,电磁阀11断电打开,转向减振器与转向系统的连接断开。The solenoid valve 11 is a two-position normally open solenoid valve; an oil inlet 43 and an oil outlet 44 are respectively provided on the cylinder body of the start-stop oil cylinder 42, and the solenoid valve 11 is connected in parallel to the oil inlet 43 and the oil outlet. Between the holes 44; when the solenoid valve 11 is powered off and the steering shock absorber is not working, the solenoid valve 11 is normally open, and the oil passage between the oil inlet hole 43 and the oil outlet hole 44 on the start-stop oil cylinder 42 is connected; the solenoid valve 11 is When the power is turned off, the oil path between the oil inlet hole 43 and the oil outlet hole 44 on the start-stop oil cylinder 42 is blocked, the position of the piston rod 41 and the piston 45 is fixed, the start-stop mechanism is connected to the steering system, and the steering vibration is reduced. When the shimmy disappears, the start-stop mechanism of the shock absorber is de-energized, the solenoid valve 11 is de-energized and opened, and the steering shock absorber is disconnected from the steering system.
所述阻尼器5包括缸筒52、滑动活塞51、阻尼活塞机构和阻尼活塞杆55,阻尼活塞机构连接着阻尼活塞杆55的一端,阻尼活塞杆55的另一端伸至缸筒52外部;滑动活塞51位于缸筒52的无杆腔内;The damper 5 includes a cylinder 52, a sliding piston 51, a damping piston mechanism and a damping piston rod 55, the damping piston mechanism is connected to one end of the damping piston rod 55, and the other end of the damping piston rod 55 extends to the outside of the cylinder 52; The piston 51 is located in the rodless chamber of the cylinder 52;
所述阻尼活塞机构包括阻尼活塞53,阻尼活塞53的中部通过活塞杆孔连接着阻尼活塞杆55的一端,与阻尼活塞53连接的阻尼活塞杆55的一端上连接有中心齿轮537,与中心齿轮537啮合设有三只齿条;The damping piston mechanism includes a damping piston 53, the middle part of the damping piston 53 is connected to one end of the damping piston rod 55 through the piston rod hole, and one end of the damping piston rod 55 connected to the damping piston 53 is connected with a central gear 537, which is connected with the central gear. 537 meshing with three racks;
所述三只齿条中第一齿条534为主动齿条,所述第一齿条534的齿条端材料为磁性材料;第二齿条535和第三齿条536为从动齿条,与第一齿条534对应的阻尼活塞53上设有电磁铁532;第一齿条534、第二齿条535和第三齿条536转动设于阻尼活塞53上;与第一齿条534、第二齿条535和第三齿条536对应的阻尼活塞53上分别开设有三个流通孔533;电磁铁532得电通过第一齿条534驱动中心齿轮537转动,再带动第二齿条535和第三齿条536同步转动,改变三个流通孔533的实际工作面积,实现阻尼器5的阻尼力的连续改变。Among the three racks, the first rack 534 is a driving rack, and the rack end material of the first rack 534 is a magnetic material; the second rack 535 and the third rack 536 are driven racks, The damping piston 53 corresponding to the first rack 534 is provided with an electromagnet 532; the first rack 534, the second rack 535 and the third rack 536 are rotated on the damping piston 53; and the first rack 534, The damping piston 53 corresponding to the second rack 535 and the third rack 536 is respectively provided with three flow holes 533; the electromagnet 532 is energized to drive the central gear 537 to rotate through the first rack 534, and then drives the second rack 535 and The third gear rack 536 rotates synchronously to change the actual working area of the three flow holes 533 to realize the continuous change of the damping force of the damper 5 .
所述阻尼活塞53一侧面的活塞杆孔的外周设有品字形凹槽539,与品字形凹槽539对应的三只齿条上分别设有定位块5342,三只齿条上的定位块5342分别对应位于品字形凹槽539中,实现对三只齿条转动范围的限定。The outer circumference of the piston rod hole on one side of the damping piston 53 is provided with a character-shaped groove 539, and the three racks corresponding to the character-shaped groove 539 are respectively provided with positioning blocks 5342, and the positioning blocks 5342 on the three racks are Correspondingly located in the character-shaped grooves 539, the rotation range of the three racks is limited.
所述定位块5342为L形块,其中直立的一侧边连接着对应的齿条。The positioning block 5342 is an L-shaped block, wherein one upright side is connected to a corresponding rack.
所述第一齿条534、第二齿条535和第三齿条536为结构相同的扇片状,一端为齿条,另一端为活动连接端,活动连接端活动连接着阻尼活塞53。The first rack 534 , the second rack 535 and the third rack 536 are fan-shaped with the same structure, one end is a rack, and the other end is a movable connection end, which is movably connected with the damping piston 53 .
本发明适用性广,比如针对某一车型,以此车型为样车建立动力学模型,并进一步建立转向轮摆振微分方程,运用仿真分析方法找到转向轮摆振随速度的分岔区间,在此区间内将速度均匀的离散化,通过调整参数来找出可以抑制极限环摆振、多极限环摆振的阻尼和刚度,然后将这一系列数据存入控制器中作为初始数据备用。在汽车实际上路行驶时,若摆振传感器检测到汽车出现摆振,则本发明减振装置开始工作,根据相应车速给出预先设定的刚度和阻尼,看是否能抑制摆振,若可以则结束,若不能抑制摆振则协调增加刚度和阻尼,直至可以抑制摆振,再将此时的刚度和阻尼送入与速度对应的控制器存储空间,以实现根据车辆使用状况的不同实时更新数据。The present invention has wide applicability. For example, for a certain car model, a dynamic model is established with this car model as a sample car, and the steering wheel shimmy differential equation is further established, and the bifurcation interval of the steering wheel shimmy with speed is found by using the simulation analysis method. Discretize the velocity uniformly in this interval, and find out the damping and stiffness that can suppress the limit cycle shimmy and multi-limit ring shimmy by adjusting the parameters, and then store this series of data in the controller as the initial data for backup. When the car is actually running on the road, if the shimmy sensor detects that the shimmy occurs in the car, the damping device of the present invention starts to work, and provides preset stiffness and damping according to the corresponding vehicle speed to see if the shimmy can be suppressed, if possible, then At the end, if the shimmy vibration cannot be suppressed, the stiffness and damping will be increased in coordination until the shimmy vibration can be suppressed, and then the stiffness and damping at this time will be sent to the storage space of the controller corresponding to the speed, so as to realize real-time update of data according to different vehicle usage conditions .
具体以某国产独立悬架汽车为样车建立转向轮摆振简易模型,将其简化为三自由度力学模型,如图9所示,θ1、θ2为右左转向轮绕主销摆角,y为齿条位移。运用拉格朗日方程推导出运动学微分方程为:Specifically, a simple model of steering wheel shimmy was established by taking a domestic independent suspension vehicle as a prototype, and simplified into a three-degree-of-freedom mechanical model, as shown in Figure 9, θ 1 and θ 2 are the swing angles of the right and left steering wheels around the kingpin, y is the rack displacement. Using the Lagrange equation to derive the kinematic differential equation as:
I2θ2″+(ct+c2l2(cos(γ)sin(β))2)θ2′+k2l2(cos(γ)sin(β))2θ2-c2lcos(γ)sin(β)y′-k2lcos(γ)sin(β)cos(λ)y+T2(Rγ+n)-FxLcos(γ)+M2=0I 2 θ 2 ″+(c t +c 2 l 2 (cos(γ)sin(β)) 2 )θ 2 ′+k 2 l 2 (cos(γ)sin(β)) 2 θ 2 -c 2 lcos(γ)sin(β)y′-k 2 lcos(γ)sin(β)cos(λ)y+T 2 (Rγ+n)-F x Lcos(γ)+M 2 =0
m0y″+(c1(cos(λ))2+c2(cos(λ))2+c3)y′+(k1(cos(λ))2+k2(cos(λ))2+k3)y-c1lcos(γ)sin(β)cos(λ)θ1′-k1lcos(γ)sin(β)cos(λ)θ1-c2lcos(γ)sin(β)cos(λ)θ2′-k2lcos(γ)sin(β)cos(λ)θ2=0m 0 y″+(c 1 (cos(λ)) 2 +c 2 (cos(λ)) 2 +c 3 )y′+(k 1 (cos(λ)) 2 +k 2 (cos(λ) ) 2 +k 3 )yc 1 lcos(γ)sin(β)cos(λ)θ 1 ′-k 1 lcos(γ)sin(β)cos(λ)θ 1 -c 2 lcos(γ)sin(β )cos(λ)θ 2 ′-k 2 lcos(γ)sin(β)cos(λ)θ 2 =0
式(1)中:In formula (1):
I1为右前轮绕主销的转动惯量;I2为左前轮绕主销的转动惯量;m0为齿条质量;k1为左转向横拉刚刚度;k2为右转向横拉杆刚度;k3为齿轮齿条啮合刚度;c1为右横拉杆的等效阻尼;c2为左横拉杆的等效阻尼;c3为齿轮齿条啮合等效阻尼;ct车轮绕主销的当量角阻尼;R为轮胎的滚动半径;L为转向节臂有效长度;l为左右横拉杆长度;f为滚动阻力系数;γ为主销后倾角;n为轮胎拖距;β为转向节臂与转向横拉杆夹角;λ为齿条与转向横拉杆夹角;v为车辆行驶速度;T1为右轮的动态侧偏力;T2为左轮的动态侧偏力;Fx为前轮所受纵向阻力;α1为右前轮侧偏角;α2为左前轮侧偏角;a为轮胎印迹半长度;σ为轮胎松弛长度;M1为右轮换算到主销处的干摩擦;M2为左轮换算到主销处的干摩擦;M1、M2选用迟滞环模型;I 1 is the moment of inertia of the right front wheel around the kingpin; I 2 is the moment of inertia of the left front wheel around the kingpin; m 0 is the mass of the rack; k 1 is the rigidity of the left steering tie rod; k 2 is the right steering tie rod stiffness; k 3 is the meshing stiffness of the rack and pinion; c 1 is the equivalent damping of the right tie rod; c 2 is the equivalent damping of the left tie rod; c 3 is the equivalent damping of the rack and pinion meshing; R is the rolling radius of the tire; L is the effective length of the steering knuckle arm; l is the length of the left and right tie rods; f is the rolling resistance coefficient; γ is the caster angle; n is the tire trail; β is the steering knuckle The angle between the arm and the tie rod; λ is the angle between the rack and the tie rod; v is the vehicle speed; T 1 is the dynamic cornering force of the right wheel; T 2 is the dynamic cornering force of the left wheel; α 1 is the side slip angle of the right front wheel; α 2 is the side slip angle of the left front wheel; a is the half length of the tire footprint; σ is the slack length of the tire; Dry friction; M 2 is the dry friction converted from the left wheel to the kingpin; M 1 and M 2 use the hysteresis ring model;
侧向力T采用简化的轮胎魔术公式,并考虑路面附着系数的影响:The lateral force T adopts the simplified tire magic formula and considers the influence of road surface adhesion coefficient:
Ti=Dsin(Ci(arctan(Biαi-Ei(Biα-arctan(Biαi))))) (2)T i =Dsin(C i (arctan(B i α i -E i (B i α-arctan(B i α i ))))) (2)
其中:in:
式(2)、(3)中:In formula (2), (3):
Bi、Ci、Di、Ei分别为侧向力魔术公式中的刚度因子、形状因子、峰值因子、曲率因子;a1、a2、a3、a4、a5、a6、a7、a8为由实验拟合得到的参数;B i , C i , D i , E i are the stiffness factor, shape factor, crest factor and curvature factor in the lateral force magic formula respectively; a 1 , a 2 , a 3 , a 4 , a 5 , a 6 , a 7 and a 8 are parameters obtained from experimental fitting;
根据上述方程(1)、(2)、(3)在Matlab中搭建Simulink模型,将样车模型的各项参数输入Matlab中进行仿真分析,用Matlab的画图功能画出前轮摆角θ随行驶速度V的分岔图,给予摆振系统不同的初始激励,可以得出单极限环摆振区间、多极限环摆振区间,在发生摆振的速度区间内,将连续的速度均匀离散化,然后在每一个离散点,给摆振模型里增加一个横向刚度和阻尼,协调调整横向刚度和阻尼,直至将摆振抑制在可接受的范围内,然后记录下对应此速度的刚度和阻尼,这个离散点的工作完成后再进行下一个离散点的调整工作,直至将分岔区间内的离散点一一调整完毕并记录相应数据,然后将这些数据作为初始数据存进控制器备用。当汽车实际上路行驶时,摆振检测器检测到车辆发生摆振,则本发明减振装置开始工作,控制器根据车速传感器送来的信号决定要输出的K(刚度)、C(阻尼)值,由所需的K(刚度)、C(阻尼)值来决定可控电源供给电磁螺线管的电流大小、方向以及供给变截面阻尼器的电流大小。然后由角度传感器检测摆振是否已经被抑制在可接受的范围内,若摆振已经被抑制,则主动减振器停止工作,若摆振没有被抑制在可接受的范围内,则协调增加K(刚度)、C(阻尼)值,直至将摆振抑制在可接受的范围内,然后将此时的K(刚度)、C(阻尼)值存入控制器。因为随着汽车的使用,其各项参数是变化的,这也就会导致摆振特性的变化,上述流程可解决这一问题,根据汽车实际情况和工况随时更新数据。Build the Simulink model in Matlab according to the above equations (1), (2) and (3), input the parameters of the prototype car model into Matlab for simulation analysis, use the drawing function of Matlab to draw the front wheel swing angle θ with the driving The bifurcation diagram of velocity V, given different initial excitations to the shimmy system, can obtain the shimmy interval of single limit cycle and the shimmy interval of multiple limit cycles. In the speed interval where shimmy occurs, the continuous velocity is uniformly discretized, Then at each discrete point, add a lateral stiffness and damping to the shimmy model, adjust the lateral stiffness and damping in coordination until the shimmy is suppressed within an acceptable range, and then record the stiffness and damping corresponding to this speed, this After the work of the discrete point is completed, the next discrete point is adjusted until the discrete points in the bifurcation interval are adjusted one by one and the corresponding data is recorded, and then these data are stored in the controller as initial data for backup. When the automobile is actually running on the road, the shimmy detector detects that the shimmy vibration occurs in the vehicle, then the damping device of the present invention starts to work, and the controller determines the K (stiffness) and C (damping) values to be output according to the signal sent by the vehicle speed sensor , by the required K (stiffness) and C (damping) values to determine the magnitude and direction of the current supplied by the controllable power supply to the electromagnetic solenoid and the magnitude of the current supplied to the variable section damper. Then the angle sensor detects whether the shimmy has been suppressed within an acceptable range. If the shimmy has been suppressed, the active shock absorber stops working. If the shimmy is not suppressed within an acceptable range, K is coordinated to increase (stiffness), C (damping) until the shimmy is suppressed within an acceptable range, and then store the K (stiffness) and C (damping) values at this time into the controller. Because with the use of the car, its various parameters change, which will also lead to changes in the shimmy characteristics. The above process can solve this problem and update the data at any time according to the actual situation and working conditions of the car.
表1对应于摆振速度的阻尼刚度摆角值Table 1. Damping stiffness pendulum angle values corresponding to the shimmy velocity
表1中数据是由大量仿真分析得出的,包括不同初始激励值下的转向轮摆角,相应的对应于不同速度,经过实验分析计算,都有相应的刚度值K、阻尼值C与之对应。表中θ是指转向轮在小激励状态下所产生的小极限环幅值,θ′是指在大激励下所产生的大极限环幅值,对应不同的行驶速度,转向轮摆振幅值不同,这也就使得需要转向减振装置提供不同的刚度K和阻尼C,θ″是指转向减振装置工作后,转向轮的摆振幅值,可以看出转向减振器工作后,转向轮的摆振已被有效抑制。从图9可以看出,合适的刚度值K、阻尼值C可以有效抑制转向轮摆振。将表1中的刚度值K、阻尼值C取出,并将其与速度一一对应可得出K-V图(图10)、C-V图(图11),图像趋势都是先增大后减小,这与θ-V分岔图(图9)走势一直,说明摆振角越大,相应转向减振装置所需提供的附加刚度、阻尼越大。The data in Table 1 are obtained from a large number of simulation analysis, including the steering wheel swing angle under different initial excitation values, which correspond to different speeds. After experimental analysis and calculation, there are corresponding stiffness values K and damping values C. correspond. In the table, θ refers to the small limit cycle amplitude generated by the steering wheel under the small excitation state, and θ′ refers to the large limit cycle amplitude generated under the large excitation, corresponding to different driving speeds, the steering wheel pendulum amplitude is different , which makes it necessary for the steering damper to provide different stiffness K and damping C. θ″ refers to the pendulum amplitude of the steering wheel after the steering damper works. It can be seen that after the steering damper works, the steering wheel The shimmy vibration has been effectively suppressed. It can be seen from Figure 9 that the appropriate stiffness value K and damping value C can effectively suppress the shimmy vibration of the steering wheel. The stiffness value K and damping value C in Table 1 are taken out and compared with the speed One-to-one correspondence can be obtained K-V diagram (Fig. 10) and C-V diagram (Fig. 11). The trend of the graphs are both increasing first and then decreasing, which is consistent with the trend of the θ-V bifurcation diagram (Fig. 9), indicating that the shimmy angle The larger the value, the greater the additional stiffness and damping that the corresponding steering damping device needs to provide.
本发明的有益技术效果体现在以下方面:Beneficial technical effect of the present invention is embodied in the following aspects:
1.本发明可根据转向轮的情况决定是否接入转向系统。使用时,本发明横向安装于左右两个转向节之间,可实现刚度和阻尼的连续可调,出现摆振时通电工作,摆振消除后断电,节约能量。1. The present invention can decide whether to access the steering system according to the situation of the steering wheel. When in use, the present invention is horizontally installed between two steering knuckles on the left and right, and can realize continuous adjustment of stiffness and damping. When shimmy occurs, the power is turned on to work, and after shimmy is eliminated, the power is cut off to save energy.
2.本发明由可控电源供电,实现刚度和阻尼的连续可调。2. The present invention is powered by a controllable power supply to realize continuous adjustment of stiffness and damping.
3.本发明结构简单,生产成本低,适用范围广泛。3. The present invention has simple structure, low production cost and wide application range.
4.本发明适用于不同车型以及不同使用状况的汽车。4. The present invention is applicable to automobiles of different models and different usage conditions.
附图说明Description of drawings
图1为本发明使用状态图。Fig. 1 is a diagram of the use state of the present invention.
图2为阻尼器的结构示意图。Figure 2 is a schematic diagram of the structure of the damper.
图3为阻尼活塞机构爆炸图。Figure 3 is an exploded view of the damping piston mechanism.
图4为阻尼活塞剖视图。Figure 4 is a sectional view of the damping piston.
图5为齿条结构示意图。Figure 5 is a schematic diagram of the rack structure.
图6为减振器启停机构剖视图;Fig. 6 is a sectional view of the start-stop mechanism of the shock absorber;
图7为减振器启停机构轴测图;Figure 7 is an axonometric view of the start-stop mechanism of the shock absorber;
图8为本发明所用独立悬架样车动力学模型简图。Fig. 8 is a schematic diagram of the dynamic model of the independent suspension sample vehicle used in the present invention.
图9为独立悬架样车前轮摆角随速度的分岔图(点划线代表初始激励为10°时的分岔图,虚线代表初始激励为2°时的分岔图,实线代表调整刚度和阻尼后的分岔图)。Figure 9 is the bifurcation diagram of the front wheel swing angle versus speed of the independent suspension prototype vehicle (the dotted line represents the bifurcation diagram when the initial excitation is 10°, the dotted line represents the bifurcation diagram when the initial excitation is 2°, and the solid line represents Bifurcation diagram after adjusting the stiffness and damping).
图10为独立悬架汽车预期的K-V曲线图。Figure 10 is the expected K-V curve for independent suspension vehicles.
图11为独立悬架汽车预期的C-V曲线图。Figure 11 shows the expected C-V curve for an independent suspension vehicle.
上图中序号:1外半轴,2等速万向节,3左转向节,4启停机构,5阻尼器,6驱动桥壳,7右转向节,8右转向轮,9内半轴,10电磁螺线管,11电磁阀,12连接臂,13左转向轮,41活塞杆,42缸体,43进油孔,44出油孔,45活塞,46连接臂,51滑动活塞,52缸筒,53阻尼活塞,54内腔,55阻尼活塞杆,531平头螺钉,532电磁铁,533流通孔,534第一齿条,535第二齿条,536第三齿条,537中心齿轮,538卷簧,539品字形凹槽,5341磁性材料,5342限位块。Serial numbers in the above picture: 1 outer half shaft, 2 constant velocity universal joint, 3 left steering knuckle, 4 start-stop mechanism, 5 damper, 6 drive axle housing, 7 right steering knuckle, 8 right steering wheel, 9 inner half shaft , 10 electromagnetic solenoid, 11 solenoid valve, 12 connecting arm, 13 left steering wheel, 41 piston rod, 42 cylinder block, 43 oil inlet hole, 44 oil outlet hole, 45 piston, 46 connecting arm, 51 sliding piston, 52 Cylinder barrel, 53 damping piston, 54 inner chamber, 55 damping piston rod, 531 grub screw, 532 electromagnet, 533 flow hole, 534 first rack, 535 second rack, 536 third rack, 537 central gear, 538 coil springs, 539 character-shaped grooves, 5341 magnetic materials, and 5342 limit blocks.
具体实施方式detailed description
下面结合附图,通过实施例对本发明作进一步地描述。The present invention will be further described through the embodiments below in conjunction with the accompanying drawings.
参见图1,一种抑制汽车转向轮多极限环自激摆振的减振装置包括一对启停机构4、阻尼器5和电磁螺线管10。Referring to FIG. 1 , a vibration damping device for suppressing self-excited shimmy of a steering wheel of an automobile with multiple limit cycles includes a pair of start-stop mechanisms 4 , a damper 5 and an electromagnetic solenoid 10 .
参见图6,每只启停机构包括封闭式活塞油缸,具体为启停油缸42、活塞45和活塞杆41,活塞45位于启停油缸42内,活塞杆41外伸,外伸的活塞杆41为安装端。启停油缸42的缸体并联着电磁阀11;启停油缸42的一端设有连接臂46,参见图7,缸体的轴向一端连接着连接臂46;连接臂46为板条状,两端沿缸体的径向外伸;活塞杆的外伸端位于缸体的轴向另一端的外部。Referring to Fig. 6, each start-stop mechanism includes a closed piston cylinder, specifically a start-stop cylinder 42, a piston 45 and a piston rod 41, the piston 45 is located in the start-stop cylinder 42, the piston rod 41 is extended, and the extended piston rod 41 for the installation side. The cylinder block of start-stop oil cylinder 42 is connected with electromagnetic valve 11 in parallel; One end of start-stop oil cylinder 42 is provided with connecting arm 46, referring to Fig. 7, the axial end of cylinder block is connected with connecting arm 46; The end extends outward along the radial direction of the cylinder body; the extended end of the piston rod is located outside the other axial end of the cylinder body.
参见图6和图7,启停油缸42的缸体上分别开设有进油孔43和出油孔44,电磁阀11并联在进油孔43和出油孔44之间;电磁阀11为两位两通常开式电磁阀。电磁阀11断电转向减振器不工作时,电磁阀11常开,启停油缸42上的进油孔43和出油孔44之间的油路连通;电磁阀11得电关闭时,启停油缸42上的进油孔43和出油孔44之间的油路被阻断,活塞杆41与活塞45位置固定,启停机构被接入转向系统中,转向减振器开始工作;当摆振消失后,减振器启停机构断电,电磁阀11断电打开,转向减振器与转向系统的连接断开。Referring to Fig. 6 and Fig. 7, the cylinder body of the start-stop oil cylinder 42 is respectively provided with an oil inlet 43 and an oil outlet 44, and the solenoid valve 11 is connected in parallel between the oil inlet 43 and the oil outlet 44; the solenoid valve 11 is two Two-position normally open solenoid valve. When the solenoid valve 11 is powered off and the steering shock absorber is not working, the solenoid valve 11 is normally open, and the oil passage between the oil inlet hole 43 and the oil outlet hole 44 on the start-stop oil cylinder 42 is connected; The oil passage between the oil inlet hole 43 and the oil outlet hole 44 on the oil stop cylinder 42 is blocked, the piston rod 41 and the piston 45 are fixed in position, the start-stop mechanism is connected to the steering system, and the steering damper starts to work; After the shimmy disappeared, the start-stop mechanism of the shock absorber was de-energized, the solenoid valve 11 was de-energized and opened, and the steering shock absorber was disconnected from the steering system.
参见图2,阻尼器5为变截面阻尼器,通过电磁作用实现改变阻尼力。阻尼器5包括缸筒52、滑动活塞51、阻尼活塞机构和阻尼活塞杆55,阻尼活塞机构连接着阻尼活塞杆55的一端,阻尼活塞杆55的另一端伸至缸筒52外部;滑动活塞51位于缸筒52的无杆腔内。Referring to FIG. 2 , the damper 5 is a variable section damper, and the damping force is changed through electromagnetic action. Damper 5 comprises cylinder barrel 52, sliding piston 51, damping piston mechanism and damping piston rod 55, and damping piston mechanism is connected with one end of damping piston rod 55, and the other end of damping piston rod 55 stretches to the outside of cylinder barrel 52; It is located in the rodless chamber of the cylinder 52 .
参见图3,阻尼活塞机构包括阻尼活塞53,阻尼活塞53的中部通过活塞杆孔连接着阻尼活塞杆55的一端,与阻尼活塞53连接的阻尼活塞杆55的一端上连接有中心齿轮537,与中心齿轮537啮合设有三只齿条。参见图3和图4,阻尼活塞53一侧面的活塞杆孔的外周设有品字形凹槽539,参见图5,与品字形凹槽539对应的三只齿条上分别设有定位块5342,定位块5342为L形块,其中直立的一侧边连接着对应的齿条。三只齿条上的定位块5342分别对应位于品字形凹槽539中,实现对三只齿条转动范围的限定。Referring to Fig. 3, the damping piston mechanism includes a damping piston 53, the middle part of the damping piston 53 is connected to one end of the damping piston rod 55 through the piston rod hole, and one end of the damping piston rod 55 connected to the damping piston 53 is connected to a central gear 537, and The central gear 537 is meshed with three racks. Referring to Fig. 3 and Fig. 4, the outer periphery of the piston rod hole on one side of the damping piston 53 is provided with a character-shaped groove 539, referring to Fig. 5, positioning blocks 5342 are respectively provided on the three racks corresponding to the character-shaped groove 539, The positioning block 5342 is an L-shaped block, wherein the upright side is connected to the corresponding rack. The positioning blocks 5342 on the three racks are respectively located in the character-shaped grooves 539 to realize the limitation of the rotation range of the three racks.
第一齿条534、第二齿条535和第三齿条536为结构相同的扇片状,一端为齿条,另一端为活动连接端,活动连接端活动连接着阻尼活塞53。其中第一齿条534为主动齿条,第一齿条534的齿条端材料为磁性材料5341;第二齿条535和第三齿条536为从动齿条,与第一齿条534上的磁性材料5341对应的阻尼活塞53上安装有电磁铁532。第一齿条534、第二齿条535和第三齿条536通过平头螺钉531转动安装于阻尼活塞53上;与第一齿条534、第二齿条535和第三齿条536对应的阻尼活塞53上分别开设有三个流通孔533;电磁铁532得电通过第一齿条534驱动中心齿轮537转动,再带动第二齿条535和第三齿条536同步转动,改变三个流通孔533的实际工作面积,实现阻尼器5的阻尼力的连续改变。The first rack 534 , the second rack 535 and the third rack 536 are fan-shaped with the same structure, one end is a rack, and the other end is an articulated end, which is movably connected to the damping piston 53 . Wherein the first rack 534 is a driving rack, the rack end material of the first rack 534 is a magnetic material 5341; the second rack 535 and the third rack 536 are driven racks, and An electromagnet 532 is installed on the damping piston 53 corresponding to the magnetic material 5341 . The first rack 534, the second rack 535 and the third rack 536 are rotatably mounted on the damping piston 53 by the grub screw 531; the damping corresponding to the first rack 534, the second rack 535 and the third rack 536 Three flow holes 533 are respectively opened on the piston 53; the electromagnet 532 is powered to drive the central gear 537 to rotate through the first rack 534, and then drives the second rack 535 and the third rack 536 to rotate synchronously, changing the three flow holes 533 The actual working area of the damper 5 realizes the continuous change of the damping force.
参见图1,电磁螺线管10包括下线圈、导向杆、位置传感器、上线圈和位置传感器参照点,当电磁螺线管10得电,即可实现刚度可调的弹簧功能。Referring to FIG. 1 , the electromagnetic solenoid 10 includes a lower coil, a guide rod, a position sensor, an upper coil and a reference point of the position sensor. When the electromagnetic solenoid 10 is energized, it can realize the spring function with adjustable stiffness.
参见图1,阻尼器5的固定端和电磁螺线管10的输出端分别连接着一只启停机构的连接臂46的两端,阻尼器5的移动端和电磁螺线管10的输入端分别连接着另一只启停机构的连接臂46的两端,使阻尼器5和电磁螺线管10呈并联状态。使用时,一对启停机构的活塞杆41的安装端分别连接着汽车转向桥的左转向节3的连接臂12和右转向节7的连接臂。Referring to Fig. 1, the fixed end of damper 5 and the output end of electromagnetic solenoid 10 are respectively connected with the two ends of the connecting arm 46 of a start-stop mechanism, the moving end of damper 5 and the input end of electromagnetic solenoid 10 The two ends of the connecting arm 46 of the other start-stop mechanism are respectively connected, so that the damper 5 and the electromagnetic solenoid 10 are connected in parallel. During use, the mounting end of the piston rod 41 of a pair of start-stop mechanism is connected with the connecting arm 12 of the left steering knuckle 3 of the automobile steering axle and the connecting arm of the right steering knuckle 7 respectively.
参见图1,汽车转向桥包括驱动桥壳6、等速万向节2、外半轴1、内半轴9、左转向轮13和右转向轮8。Referring to FIG. 1 , the automobile steering axle includes a drive axle housing 6 , a constant velocity universal joint 2 , an outer half shaft 1 , an inner half shaft 9 , a left steering wheel 13 and a right steering wheel 8 .
本发明的工作原理说明如下:The working principle of the present invention is described as follows:
当汽车出现多极限环自激摆振的时候,阻尼器5、电磁螺线管10和一对启停机构的两只电磁阀11同时得电,通过电磁螺线管10调整横向刚度,通过阻尼器5来调整横向阻尼,来抑制转向轮多极限环摆振;若摆振被抑制,则减振装置断电,停止工作。When the automobile has self-excited shimmy with multiple limit cycles, the damper 5, electromagnetic solenoid 10 and two electromagnetic valves 11 of a pair of start-stop mechanisms are energized at the same time, and the lateral stiffness is adjusted through the electromagnetic solenoid 10, and the damping The lateral damping device 5 is used to adjust the lateral damping to suppress the multi-limit ring shimmy of the steering wheel; if the shimmy is suppressed, the damping device is powered off and stops working.
关于电磁螺线管10,工作时,通过供给电流的方向来决定电磁螺线管10上的上线圈下线圈之间是吸引力还是排斥力,因此电流的大小和方向是由车速、位置、两个螺线管之间距离的函数决定的。Regarding the electromagnetic solenoid 10, when working, the direction of the supply current determines whether the upper coil and the lower coil on the electromagnetic solenoid 10 are attractive or repulsive. Therefore, the magnitude and direction of the current are determined by the vehicle speed, position, two determined as a function of the distance between the solenoids.
关于阻尼器5,通过改变供给电磁铁532的电流大小,可以改变电磁铁532对第一齿条534的吸引力大小,第一齿条534在吸引力的作用下向电磁铁532靠近,第一齿条534通过其右端的轮齿与中心齿轮537相啮合,中心齿轮537带动第二齿条535、第三齿条536同步转动,这样流通孔533的实际工作面积就会变小,阻尼活塞53的阻尼系数C就会变大。当需要将阻尼系数变小时,降低供给电磁铁532的电流大小,中心齿轮537在卷簧538的回复力矩作用下顺时针转动,第一齿条534、第二齿条535、第三齿条536在中心轮537的带动下反方向转动,这样流通孔533的实际工作面积就会变大,阻尼活塞53的阻尼系数C就会变小。这样就实现了减振器阻尼系数C从小到大,再从大到小的连续变化。Regarding the damper 5, by changing the magnitude of the current supplied to the electromagnet 532, the magnitude of the attraction force of the electromagnet 532 to the first rack 534 can be changed, and the first rack 534 approaches the electromagnet 532 under the action of the attraction force. The gear rack 534 meshes with the central gear 537 through the teeth on its right end, and the central gear 537 drives the second rack 535 and the third rack 536 to rotate synchronously, so that the actual working area of the flow hole 533 will become smaller, and the damping piston 53 The damping coefficient C will become larger. When it is necessary to reduce the damping coefficient, reduce the current supplied to the electromagnet 532, the central gear 537 rotates clockwise under the restoring torque of the coil spring 538, and the first rack 534, the second rack 535, and the third rack 536 Driven by the center wheel 537, it rotates in the opposite direction, so that the actual working area of the flow hole 533 will become larger, and the damping coefficient C of the damping piston 53 will become smaller. In this way, the damping coefficient C of the shock absorber is continuously changed from small to large, and then from large to small.
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