CN106918601A - Harmless flaw detector and its method with imaging function - Google Patents

Harmless flaw detector and its method with imaging function Download PDF

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Publication number
CN106918601A
CN106918601A CN201710076317.7A CN201710076317A CN106918601A CN 106918601 A CN106918601 A CN 106918601A CN 201710076317 A CN201710076317 A CN 201710076317A CN 106918601 A CN106918601 A CN 106918601A
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China
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main control
control tank
module
channel
operating room
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王啸东
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Nanjing Institute of Railway Technology
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Nanjing Institute of Railway Technology
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Priority to CN201710076317.7A priority Critical patent/CN106918601A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/91Investigating the presence of flaws or contamination using penetration of dyes, e.g. fluorescent ink

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

A kind of harmless flaw detector and its method with imaging function, including dye penetrant inspection main body, camera, illuminating lamp, digital imagery module;The quantity of the harmless flaw detector with imaging function is multiple, and each dye penetrant inspection instrument with digital imagery function each corresponds to a terminal server, and all of terminal server is individually stored in a Main Control Tank of operating room;With reference to its method effectively prevent junction in the prior art often also suffer from shake effect and cause connection loosen or separate allow open circuit conditions generations, the very big high cost of supply of electric power power, allow harmless flaw detector overall operation do not cause freely it is unforeseen destroy, passage builds the defect that complexity, passage area are little, gas fluidity is not good.

Description

Harmless flaw detector and its method with imaging function
Technical field
The present invention relates to inspection technique field, more particularly to a kind of harmless flaw detector and its method with imaging function.
Background technology
It is true and false due to having on detected material more using human eye observation when being detected using dye penetrant inspection method in traditional industry The presence of defect vestige, generally requires just to can determine that testing result by reinspection repeatedly, and due to human eye observation, unavoidable inspection Survey result and there is error caused by the subjective factor of operating personnel.
Thus it is correspondingly improved, is proposed a kind of dye penetrant inspection instrument with digital imagery function, including
Dye penetrant inspection main body, camera, illuminating lamp, digital imagery module.Digital imagery module includes:Power module, figure As sensing module, processing module, coding module, output module.The power module and image sensing module, processing module, volume Code module, output module are connected, there is provided power supply.Described image sensing module is connected with camera, collects flaw detection image results figure Picture.The processing module is connected with image sensing module, then is connected with coding module.The coding module and output module phase Even.The output module sends data signal with wireless WIFI signal to terminal server.The camera uses miniature pin hole Camera.The output module sends data signal with wireless WIFI signal to terminal server, and terminal server is PC computers. The illuminating lamp uses LED lamp bead.
And along with the extensive use of the dye penetrant inspection instrument with digital imagery function, the coloring with digital imagery function Defectoscope is often used for many, and for the ease of distributed management, each dye penetrant inspection instrument with digital imagery function is each From one terminal server of correspondence, and all of terminal server is individually stored in a Main Control Tank of operating room, and The heat that terminal server in Main Control Tank can operationally allow inside Main Control Tank increases, and heat reaches to a certain degree, Jiu Huichao The normal working temperature of the terminal server gone out in Main Control Tank, the terminal server that can thus allow in Main Control Tank cannot ensure fortune The row performance and work period substantially reduces, so Main Control Tank carries refrigerating plant, usually in being provided with through hole on Main Control Tank Or steam vent, even some Main Control Tanks also in Main Control Tank, air exhauster is added in through hole or steam vent, come with reference to air exhauster The gas allowed in Main Control Tank produces flowing, improves refrigeration.
But such Main Control Tank carries such defect:
1. it is used in the Main Control Tank and sets up the structure of air exhauster, because trembling often occurs during running in air exhauster Dynamic, such shake is via the Main Control Tank up in the terminal server in Main Control Tank, such terminal server is persistently trembled Dynamic effect, part inside it will performance be subject to detrimental effect, its work period can also diminish, and add terminal server past Toward being electrically connected with other accessories, junction often also suffers from the effect of shake and connection is loosened or is separated, and allows breaking feelings Condition occurs;
2. Main Control Tank is normally placed in operating room described in, if being fitted without thermostat in operating room, is also assembled in operating room Poly- many heats, particularly in eight Septembers, because outside air temperature is not also low, the air exhauster in Main Control Tank obtains continual Operation;And if in thermostat is installed in operating room, thermostat refrigeration is accomplished by the sky in supply of electric power, that is, all operating rooms Between must freeze, the supply of electric power power for being is very big, high cost;
3. terminal server described in is PC computers, and the main frame of PC computers is important processing mechanism:And be directed to and PC computers Main frame but lack refrigeration framework alone, the main frame of PC computers is just in case due to refrigeration real-time not enough, usually occur stopping The defect of operation, can so allow harmless flaw detector overall operation not smooth, cause unforeseen destroying.
It is proposed a structure for the Main Control Tank in operating room so far to freeze, with operating room top Passage freezes, however such passage build complicated, passage area less, gas fluidity it is not good.
The content of the invention
To solve the above problems, the invention provides a kind of harmless flaw detector with imaging function and its method, effectively Avoid junction in the prior art often also suffer from shake effect and cause connection loosen or separate allow open circuit conditions generation, The very big high cost of supply of electric power power, allow harmless flaw detector overall operation do not cause freely it is unforeseen destroy, passage build it is multiple The defect that miscellaneous, passage area is little, gas fluidity is not good.
In order to overcome deficiency of the prior art, the invention provides a kind of harmless flaw detector with imaging function and its The solution of method, it is specific as follows:
A kind of harmless flaw detector with imaging function, including dye penetrant inspection main body, camera, illuminating lamp, digital imagery Module, digital imagery module includes:Power module, image sensing module, processing module, coding module, output module.The electricity Source module is connected with image sensing module, processing module, coding module, output module, there is provided power supply.Described image sensing module Be connected with camera, collect flaw detection image results image, the processing module is connected with image sensing module, then with coding module It is connected, the coding module is connected with output module.The output module sends number with wireless WIFI signal to terminal server Word signal;
The quantity of the harmless flaw detector with imaging function is multiple, each coloring with digital imagery function Defectoscope each corresponds to a terminal server, and all of terminal server is individually stored in a master control positioned at operating room In case;
Thus there are the operating room M1 and the multiple Main Control Tank M2 being in the operating room M1, the operating room M1 Upper end be provided with rectangular-shape water fender M3, the projection of the rectangular-shape water fender M3 in the vertical directions can cover described The projection of operating room M1 in the vertical directions, the top in the operating room M1 is provided with support frame M4, under support frame as described above M4 End is connected with support chip M5, and it is two hollow regions on vertical direction, institute that the support chip M5 is divided to the operating room M1 State two hollow regions and be respectively the first hollow region and the second hollow region according to direction from high to low, in the operating room M1 is in the support chip M5 local surroundings higher and is equipped with air taking port M6, in setting sieve plate M7 on the air taking port M6, Two or more ditch road M8 arranged side by side is set on the floor of the operating room M1, is each set in all ditch road M8 First passage M9;
In all respective whereabouts higher of ditch road M8 and face the ditch road M6 place each set One first chest M10, thermostat M11 is set in the first chest M10, in setting constant temperature in the first chest M10 Device M11, the level for setting simultaneously the Main Control Tank M2, the first chest M10 of column distribution in the both sides of the first chest M10 is horizontal To span be all higher than with the span of the horizontal cross of the Main Control Tank M2 ditch road M8 horizontal cross span, described One second channel M12 is set in first passage M9, and the lower end of the first chest M10 connects with the second channel M12;
The top of the Main Control Tank M2 sets the first through hole M13, the bottom of the Main Control Tank M2 and sets second and pass through The side wall of through hole M14 and the Main Control Tank M2 sets injection well M15, in being also provided with the second chest in the Main Control Tank M2 M16, the same third channel M17 connections of the second chest M16;
The more high position of all of Main Control Tank M2 is respective a fourth lane M18, the fourth lane M18 allows the upper end of the fourth lane M18 to be in the first of the operating room M1 through the support chip M5 above it In dummy section, the lower end of the fourth lane M18 connects with the first through hole M13 of its corresponding Main Control Tank M2;
In with all Main Control Tank M2, accordingly place each sets Five-channel M19 on the first passage M9, institute Five-channel M19 is stated to connect via the PVC material bar M20 of two insertion with the second through hole M14 of the corresponding Main Control Tank M2 Logical, the second channel M12 respectively comes with a 6th passage M21 in all Five-channel M19 whereabouts;
The third channel M17 is connected with the 6th passage M21 of corresponding PVC material bar M20, the third channel M17 On also set up bypass channel M22, channel switch M23 is set on the bypass channel M22;
Set in addition in the Main Control Tank M2 one can inwardly be supplied gas via injection well M15 enter mechanism of qi M24, in institute State and an air taking port of air feeder M25, the air feeder M25 also set up on operating room M1 floors with the 7th passage M26 connections, The 7th passage M26 is communicated with all first passage M9.
Set from the air exhauster being evacuated inwardly outward on the first chest M10;, or in the second channel M12's An air exhauster is set on entrance to send out the air-flow in the first chest M10 outward.
Asbestos board is laid on the support chip M5.
Elastic portion can be set on the 7th passage M26 and first passage M9 to offset shake.
The fourth lane M18 upper ends are connected firmly on support frame as described above M4, are set where the fourth lane M18 is between Elastic portion M28, pipe collar M27 is set in the lower end of the fourth lane M18, the pipe collar M27 is with the Main Control Tank M2 phases Even.
The method of the harmless flaw detector with imaging function, it is specific as follows:
In dye penetrant inspection work, camera 2 obtains the defectogram picture that developer shows, image is transferred to picture signal Picture signal is converted into electric signal by sensing module 6, the signal transmission that image sensing module 6 will be collected to processing module 7, Electric signal is transferred to coding module 8, and coding module 8 is encoded translated for data signal is transferred to output module 9 by electric signal, output With wireless WIFI signal to terminal server letter signal, terminal server can receive digitized result of detection to module 9;
In addition in thermocouple M29 is each set in all Main Control Tank M2, in random selection one described first Set single-chip microcomputer M30, the thermocouple M29 in chest M10 to be connected with the single-chip microcomputer M30 by amplifying circuit, the list Piece machine M30 is also connected with channel switch M23 with mechanism of qi M24 is entered, and the thermocouple M28 in the Main Control Tank M2 gathers the Main Control Tank Temperature T in M2 and send the single-chip microcomputer M30 to, the single-chip microcomputer M30 manipulates the air feeder M25 and enters mechanism of qi M24 fortune Capable mode is as follows:
Step 1:The single-chip microcomputer M30 manipulates the air feeder M25 continuous services one at interval of a period 1 Second round, the second round is 240 seconds to 300 seconds, and the period 1 is 45 minutes to 100 minutes;
Step 2:It is minimum critical temperature number to have a pair of temperature data K1 and K2, K1 in setting in the single-chip microcomputer M30 According to K2 is maximum critical temperature data, and K2 is more than K1;
Step 3:When the temperature of the Main Control Tank M2 of 55% quantity has arrived K1, the single-chip microcomputer M30 just manipulates described sending Mechanism of qi M25, just terminates the operation air feeder M25 when finally the temperature in Main Control Tank M2 has arrived the quantity of K1 less than 15%;
Step 4:When the temperature of the Main Control Tank M2 of 33% quantity has arrived K2, supplied gas described in the single-chip microcomputer M30 manipulations Machine M25 is run, and the operation air feeder is just terminated when finally the temperature in Main Control Tank M2 has arrived the quantity of K1 less than 15% M25;
Step 5:When the temperature of only one of which Main Control Tank M2 has arrived K1, the single-chip microcomputer M30 manipulates corresponding master control Channel switch M23 in case M2 is open-minded.
So advantages of the present invention is:
1. the rule of more high position flowing is flowed to according to hot gas, and the thermal current in the Main Control Tank M2 is just straight via described Ditch road M8 is until in first hollow region of the operating room M1, the surrounding of first hollow region of the operating room M1 is equipped with Air taking port M6, constitutes a system for cavity type, and air current flow is good, and thermal current can follow the air-flow to derive the operation straight The outside of room M1, refrigeration is performed with reference to outside air-flow, and extra electric power is few, adds thermal current and goes out straight, so described behaviour The the second hollow region heat for making room M1 is difficult to assemble, and is able to maintain that the operating temperature of normal terminal server, so towards Refrigerating efficiency in the operating room M1 is good;Other sieve plate M7 is avoided that foreign matter is invaded, and the rectangular-shape water fender M3 can also Play the efficiency of dash;
2. described in air feeder M25 run when, air-flow by the 7th passage M26, first passage M9, Five-channel M19, PVC material bar M20, the second through hole M14 of the Main Control Tank M2 and arrive in all of Main Control Tank M2, the Main Control Tank The heat assembled when being run due to terminal server in M2 is promoted toward position higher, is directed at by the operating room M1 straight described Outside operating room M1, thermal current is sent to the first hollow region and the external world of the operating room M1 in addition, and sets the master The second hollow region heat of control case M2 is difficult to assemble;Also it is exactly the shake of first passage M9 eventually by PVC material bar M20 Elastic deformation offset, it is to avoid detrimental effect of the shake of first passage M9 to the Main Control Tank M2;
3. the first chest M10 described in just stores cold air due to the refrigeration of thermostat M11, and cold air is via second channel The third channel M17 in M12 and all Main Control Tank M2 until in the second chest M16, the third channel M17 It is constantly in smooth, allows the second chest M16 to be continued in temperature not high, can be used for setting the main frame of PC computers, this Sample is continued under conditions of temperature not high by the main frame of PC computers, it is difficult to the defect for terminating operation occur, is reduced extra Allow the not smooth puzzlement of harmless flaw detector overall operation;Because the first chest M10 is only with the corresponding Main Control Tank M2 Connection, and connected outside the different Main Control Tank M2, thermostat need not reduce the heat of all operating room M1, without bigger Supply of electric power can be achieved with the efficiency of low-power;During the channel switch M23 of the Main Control Tank M2 is opened, cold air is via institute Bypass channel M22 is stated until in the Main Control Tank M2, the heat of the Main Control Tank M2 can be reduced;
4. enter mechanism of qi M24 described in still to retain, mechanism of qi M24 is entered under the conditions of necessary can be run, the Main Control Tank Thermal current in M2 is derived towards more high position and reduces heat, thus can preferably ensure the normal operation of terminal server. Such refrigeration framework, usual emphasis is moved by thermal current towards eminence, and maneuverability pattern takes second place, and refrigeration efficiency is good, also saves electricity Power is supplied.
Brief description of the drawings
Fig. 1 is the dye penetrant inspection instrument structural representation with digital imagery function.
Fig. 2 is digital imagery schematic diagram of the invention.
Fig. 3 is a kind of schematic diagram of operating room.
Fig. 4 is a kind of schematic diagram of the Main Control Tank of operating room.
Fig. 5 is a kind of floor map of the second hollow region of operating room.
Fig. 6 is the schematic diagram of another operating room.
Fig. 7 is the partial schematic diagram at B in Fig. 6.
Specific embodiment
The present invention is described further below in conjunction with accompanying drawing.
With reference to the accompanying drawings knowable to 1- Fig. 7, the harmless flaw detector with imaging function of the invention, with the lossless of imaging function Defectoscope, including dye penetrant inspection main body, camera, illuminating lamp, digital imagery module, digital imagery module include:Power module, Image sensing module, processing module, coding module, output module.The power module and image sensing module, processing module, Coding module, output module are connected, there is provided power supply.Described image sensing module is connected with camera, collects flaw detection image results Image, the processing module is connected with image sensing module, then is connected with coding module, the coding module and output module phase Even.The output module sends data signal with wireless WIFI signal to terminal server;
The quantity of the harmless flaw detector with imaging function is multiple, for the ease of distributed management, each band The dye penetrant inspection instrument for having digital imagery function each corresponds to a terminal server, and all of terminal server is individually stored in In a Main Control Tank of operating room;
Thus there are the operating room M1 and the multiple Main Control Tank M2 being in the operating room M1, the operating room M1 Upper end be provided with rectangular-shape water fender M3, the projection of the rectangular-shape water fender M3 in the vertical directions can cover described The projection of operating room M1 in the vertical directions, the top in the operating room M1 is provided with support frame M4, under support frame as described above M4 End is connected with support chip M5, and it is two hollow regions on vertical direction, institute that the support chip M5 is divided to the operating room M1 State two hollow regions and be respectively the first hollow region and the second hollow region according to direction from high to low, in the operating room M1 is in the support chip M5 local surroundings higher and is equipped with air taking port M6, in setting sieve plate M7 on the air taking port M6, Two or more ditch road M8 arranged side by side is set on the floor of the operating room M1, is each set in all ditch road M8 First passage M9;
In all respective whereabouts higher of ditch road M8 and face the ditch road M6 place each set One first chest M10, thermostat M11 is set in the first chest M10, in setting constant temperature in the first chest M10 Device M11, the level for setting simultaneously the Main Control Tank M2, the first chest M10 of column distribution in the both sides of the first chest M10 is horizontal To span be all higher than with the span of the horizontal cross of the Main Control Tank M2 ditch road M8 horizontal cross span, described One second channel M12 is set in first passage M9, and the lower end of the first chest M10 connects with the second channel M12;
The top of the Main Control Tank M2 sets the first through hole M13, the bottom of the Main Control Tank M2 and sets second and pass through The side wall of through hole M14 and the Main Control Tank M2 sets injection well M15, in being also provided with the second chest in the Main Control Tank M2 M16, the same third channel M17 connections of the second chest M16;
The more high position of all of Main Control Tank M2 is respective a fourth lane M18, the fourth lane M18 allows the upper end of the fourth lane M18 to be in the first of the operating room M1 through the support chip M5 above it In dummy section, the lower end of the fourth lane M18 connects with the first through hole M13 of its corresponding Main Control Tank M2;
In with all Main Control Tank M2, accordingly place each sets Five-channel M19 on the first passage M9, institute Five-channel M19 is stated to connect via the PVC material bar M20 of two insertion with the second through hole M14 of the corresponding Main Control Tank M2 Logical, the second channel M12 respectively comes with a 6th passage M21 in all Five-channel M19 whereabouts;
The third channel M17 is connected with the 6th passage M21 of corresponding PVC material bar M20, the third channel M17 On also set up bypass channel M22, channel switch M23 is set on the bypass channel M22;
Set in addition in the Main Control Tank M2 one can inwardly be supplied gas via injection well M15 enter mechanism of qi M24, in institute State and an air taking port of air feeder M25, the air feeder M25 also set up on operating room M1 floors with the 7th passage M26 connections, The 7th passage M26 is communicated with all first passage M9.
So advantages of the present invention is:
1. the rule of more high position flowing is flowed to according to hot gas, and the thermal current in the Main Control Tank M2 is just straight via described Ditch road M8 is until in first hollow region of the operating room M1, the surrounding of first hollow region of the operating room M1 is equipped with Air taking port M6, constitutes a system for cavity type, and air current flow is good, and thermal current can follow the air-flow to derive the operation straight The outside of room M1, refrigeration is performed with reference to outside air-flow, and extra electric power is few, adds thermal current and goes out straight, so described behaviour The the second hollow region heat for making room M1 is difficult to assemble, and is able to maintain that the operating temperature of normal terminal server, so towards Refrigerating efficiency in the operating room M1 is good;Other sieve plate M7 is avoided that foreign matter is invaded, and the rectangular-shape water fender M3 can also Play the efficiency of dash;
2. described in air feeder M25 run when, air-flow by the 7th passage M26, first passage M9, Five-channel M19, PVC material bar M20, the second through hole M14 of the Main Control Tank M2 and arrive in all of Main Control Tank M2, the Main Control Tank The heat assembled when being run due to terminal server in M2 is promoted toward position higher, is directed at by the operating room M1 straight described Outside operating room M1, thermal current is sent to the first hollow region and the external world of the operating room M1 in addition, and sets the master The second hollow region heat of control case M2 is difficult to assemble;Also it is exactly the shake of first passage M9 eventually by PVC material bar M20 Elastic deformation offset, it is to avoid detrimental effect of the shake of first passage M9 to the Main Control Tank M2;
3. the first chest M10 described in just stores cold air due to the refrigeration of thermostat M11, and cold air is via second channel The third channel M17 in M12 and all Main Control Tank M2 until in the second chest M16, the third channel M17 It is constantly in smooth, allows the second chest M16 to be continued in temperature not high, can be used for setting the main frame of PC computers, this Sample is continued under conditions of temperature not high by the main frame of PC computers, it is difficult to the defect for terminating operation occur, is reduced extra Allow the not smooth puzzlement of harmless flaw detector overall operation;Because the first chest M10 is only with the corresponding Main Control Tank M2 Connection, and connected outside the different Main Control Tank M2, thermostat need not reduce the heat of all operating room M1, without bigger Supply of electric power can be achieved with the efficiency of low-power;During the channel switch M23 of the Main Control Tank M2 is opened, cold air is via institute Bypass channel M22 is stated until in the Main Control Tank M2, the heat of the Main Control Tank M2 can be reduced;
4. enter mechanism of qi M24 described in still to retain, mechanism of qi M24 is entered under the conditions of necessary can be run, the Main Control Tank Thermal current in M2 is derived towards more high position and reduces heat, thus can preferably ensure the normal operation of terminal server.
Further:Set in the first chest M10 thermostat M11 operation cooling period, cold air body just via The second channel M12 is excluded, and this is dispersion efficiency, in addition thermostat M11 also available energies, to be allowed in the first chest M10 Cold air enhancing dispersion efficiency, can be set from the air exhauster being evacuated inwardly outward on the first chest M10;Allow described first With higher than outside air pressure, so air-flow of the inside can be excluded quickly chest M10 via the second channel M12, or The air-flow in the first chest M10 is sent out outward in an air exhauster is set on the entrance of the second channel M12.
Asbestos board is laid on the support chip M5.Just can further weaken first hollow region hollow with second The heat transfer in region, comes from the first hollow region heat more than the second hollow region, weakens heat transfer and is avoided that the second hollow area Domain heat increase.
Further, on the 7th passage M26 and first passage M9 can set elastic portion offsets shake.
The fourth lane M18 upper ends are connected firmly on support frame as described above M4, are set where the fourth lane M18 is between Elastic portion M28, pipe collar M27 is set in the lower end of the fourth lane M18, the pipe collar M27 is with the Main Control Tank M2 phases Even.Thus the fourth lane M18 can elastic recovery, period of assembly be not difficult with the Main Control Tank M2 be connected.
The camera uses miniature pinhole cameras.
The output module sends data signal with wireless WIFI signal to terminal server, and terminal server is PC electricity Brain.
The illuminating lamp uses LED lamp bead.
The method of the harmless flaw detector with imaging function, it is specific as follows:
In dye penetrant inspection work, camera 2 obtains the defectogram picture that developer shows, image is transferred to picture signal Picture signal is converted into electric signal by sensing module 6, the signal transmission that image sensing module 6 will be collected to processing module 7, Electric signal is transferred to coding module 8, and coding module 8 is encoded translated for data signal is transferred to output module 9 by electric signal, output With wireless WIFI signal to terminal server letter signal, terminal server can receive digitized result of detection to module 9;
In addition in thermocouple M29 is each set in all Main Control Tank M2, in random selection one described first Set single-chip microcomputer M30, the thermocouple M29 in chest M10 to be connected with the single-chip microcomputer M30 by amplifying circuit, the list Piece machine M30 is also connected with channel switch M23 with mechanism of qi M24 is entered, and the thermocouple M28 in the Main Control Tank M2 gathers the Main Control Tank Temperature T in M2 and send the single-chip microcomputer M30 to, the single-chip microcomputer M30 manipulates the air feeder M25 and enters mechanism of qi M24 fortune Capable mode is as follows:
Step 1:The single-chip microcomputer M30 manipulates the air feeder M25 continuous services one at interval of a period 1 Second round, the second round is 240 seconds to 300 seconds, and the period 1 is 45 minutes to 100 minutes;Reach described The purpose of the cycling service of air feeder M25;
Step 2:It is minimum critical temperature number to have a pair of temperature data K1 and K2, K1 in setting in the single-chip microcomputer M30 According to K2 is maximum critical temperature data, and K2 is more than K1;The K2 can be 60 DEG C, and the K1 can be 36 DEG C.
Step 3:When the temperature of the Main Control Tank M2 of 55% quantity has arrived K1, the single-chip microcomputer M30 just manipulates described sending Mechanism of qi M25, just terminates the operation air feeder M25 when finally the temperature in Main Control Tank M2 has arrived the quantity of K1 less than 15%; Such efficiency is to show that the heat that there are many Main Control Tank M2 gathers much, by air current flow refrigeration and the air feeder The cycle refrigeration of M25 cannot freeze in real time, therefore run the air feeder M25 to freeze the Main Control Tank M2, finally only The heat of the little Main Control Tank M2 of quantity also has and gathers.
Step 4:When the temperature of the Main Control Tank M2 of 33% quantity has arrived K2, supplied gas described in the single-chip microcomputer M30 manipulations Machine M25 is run, and the operation air feeder is just terminated when finally the temperature in Main Control Tank M2 has arrived the quantity of K1 less than 15% M25;Such efficiency is to show that the heat that there are many Main Control Tank M2 gathers very big, must be freezed in real time, therefore operation institute Air feeder M25 is stated to freeze the Main Control Tank M2, finally only the heat of the little Main Control Tank M2 of quantity also has and gathers.
Step 5:When the temperature of only one of which Main Control Tank M2 has arrived K1, the single-chip microcomputer M30 manipulates corresponding master control Channel switch M23 in case M2 is open-minded.According to channel switch M23 is opened, come with reference to the cold air stream via the bypass channel M22 Realize the refrigeration of the Main Control Tank M2;
Such refrigeration framework, usual emphasis is moved by thermal current towards eminence, and maneuverability pattern takes second place, and refrigeration efficiency is good, Also save supply of electric power.
The present invention is described in the way of illustrating above, it will be understood by those of skill in the art that the disclosure Embodiments described above is not limited to, in the case of without departing from the scope of the present invention, can be made a variety of changes, change and be replaced Change.

Claims (6)

1. a kind of harmless flaw detector with imaging function, it is characterised in that including dye penetrant inspection main body, camera, illuminating lamp, Digital imagery module, digital imagery module includes:Power module, image sensing module, processing module, coding module, output mould Block.The power module is connected with image sensing module, processing module, coding module, output module, there is provided power supply.The figure As sensing module is connected with camera, flaw detection image results image is collected, the processing module is connected with image sensing module, then It is connected with coding module, the coding module is connected with output module.The output module is taken with wireless WIFI signal to terminal Business device sends data signal;
The quantity of the harmless flaw detector with imaging function is multiple, each dye penetrant inspection with digital imagery function Instrument each corresponds to a terminal server, and all of terminal server is individually stored in a Main Control Tank positioned at operating room It is interior;
Thus there are the operating room and the multiple Main Control Tanks being in the operating room, the upper end of the operating room is provided with length Cube shape water fender, the projection of the rectangular-shape water fender in the vertical direction can cover the operating room in vertical direction On projection, the top in the operating room is provided with support frame, and the lower end of support frame as described above is connected with support chip, the support Piece is divided into the operating room two hollow regions on vertical direction, and described two hollow regions are according to direction from high to low Respectively the first hollow region and the second hollow region, are in the support chip local surrounding higher and are all provided with the operating room There is air taking port, in sieve plate is set on the air taking port, two or more ditch arranged side by side is set on the floor of the operating room Road, all ditch Lu Zhongjun each set first passage;
In all respective whereabouts higher in ditch road and face the ditch road place each one first case is set Son, thermostat is set in first chest, in thermostat is set in first chest, in the two of first chest While setting the Main Control Tank of simultaneously column distribution, span and the horizontal cross of the Main Control Tank of the horizontal cross of first chest Span is all higher than the span of the horizontal cross on the ditch road, and a second channel, described are set in the first passage The lower end of one chest connects with the second channel;
The top of the Main Control Tank sets the first through hole, the bottom of the Main Control Tank and sets the second through hole and described The side wall of Main Control Tank sets injection well, in being also provided with the second chest, second chest same in the Main Control Tank Triple channel is connected;
The more high position of all of Main Control Tank is respective a fourth lane, and the fourth lane is through its top The support chip allow the upper end of the fourth lane to be in the first hollow region of the operating room, the fourth lane Lower end connected with first through hole of its corresponding Main Control Tank;
In each Five-channel is set with the corresponding place of all Main Control Tanks on the first passage, the Five-channel is same Second through hole of the corresponding Main Control Tank is connected via the PVC material bar of two insertion, and the second channel is in all institutes State Five-channel whereabouts and respectively come with the 6th passage;
The third channel is connected with the 6th passage of corresponding PVC material bar, bypass is also set up on the third channel logical Road, channel switch is set on the bypass channel;
Set in addition in the Main Control Tank one can inwardly be supplied gas via injection well enter mechanism of qi, in the operating room floor On also set up an air feeder, with the 7th channel connection, the 7th passage is with all described for the air taking port of the air feeder First passage is communicated.
2. the harmless flaw detector with imaging function according to claim 1, it is characterised in that on first chest Set from the air exhauster being evacuated inwardly outward;, or in one air exhauster of setting on the entrance of the second channel described first Air-flow in chest is sent out outward.
3. the harmless flaw detector with imaging function according to claim 1, it is characterised in that laid on the support chip Asbestos board.
4. the harmless flaw detector with imaging function according to claim 3, it is characterised in that the 7th passage and Elastic portion can be set on one passage to offset shake.
5. the harmless flaw detector with imaging function according to claim 4, it is characterised in that the fourth lane upper end Connect firmly on support frame as described above, elastic portion is set where the fourth lane is between, set in the lower end of the fourth lane Pipe collar is put, the pipe collar is connected with the Main Control Tank.
6. there is the method for the harmless flaw detector of imaging function according to claim 5, it is characterised in that specific as follows:
In dye penetrant inspection work, camera obtains the defectogram picture that developer shows, image sensing is transferred to picture signal Picture signal is converted into electric signal by module, the signal transmission that image sensing module will be collected to processing module, and electric signal is passed Coding module is handed to, coding module is encoded translated for data signal is transferred to output module by electric signal, and output module is with wireless WIFI signal can receive digitized result of detection to terminal server letter signal, terminal server;
In addition in thermocouple is each set in all Main Control Tanks, set in first chest in being randomly choosed Single-chip microcomputer, the thermocouple is connected by amplifying circuit with the single-chip microcomputer, and the single-chip microcomputer is also with channel switch and air inlet Machine is connected, and the thermocouple in the Main Control Tank gathers the temperature T in the Main Control Tank and sends the single-chip microcomputer to, the monolithic It is as follows with the mode for entering mechanism of qi operation that machine manipulates the air feeder:
Step 1:The single-chip microcomputer manipulates one second round of the air feeder continuous service, institute at interval of a period 1 Second round is stated for 240 seconds to 300 seconds, the period 1 is 45 minutes to 100 minutes;
Step 2:It is minimum critical temperature data to have a pair of temperature data K1 and K2, K1 in setting in the single-chip microcomputer, and K2 is Maximum critical temperature data, K2 is more than K1;
Step 3:When the temperature of the Main Control Tank of 55% quantity has arrived K1, the single-chip microcomputer just manipulates the air feeder, finally Just terminate the operation air feeder M25 when the temperature of Main Control Tank has arrived the quantity of K1 less than 15%;
Step 4:When the temperature of the Main Control Tank of 33% quantity has been arrived, the single-chip microcomputer manipulates the air feeder operation, finally Just terminate the operation air feeder M25 when the temperature of Main Control Tank has arrived the quantity of K1 less than 15%;
Step 5:When the temperature of only one of which Main Control Tank has arrived K1, the single-chip microcomputer manipulates the passage in corresponding Main Control Tank Switch is open-minded.
CN201710076317.7A 2017-02-13 2017-02-13 Harmless flaw detector and its method with imaging function Pending CN106918601A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103592915A (en) * 2013-11-05 2014-02-19 孔繁忠 Ecological intelligent machine room
CN204128984U (en) * 2014-09-24 2015-01-28 天津市河西区鑫达科技研究所 A kind of dye penetrant inspection instrument with digital imagery function
CN104837319A (en) * 2015-05-07 2015-08-12 杭州金知科技有限公司 Heat radiation control method for electrical cabinets in power distribution room
CN105657998A (en) * 2014-11-28 2016-06-08 鸿富锦精密工业(深圳)有限公司 Container data center

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103592915A (en) * 2013-11-05 2014-02-19 孔繁忠 Ecological intelligent machine room
CN204128984U (en) * 2014-09-24 2015-01-28 天津市河西区鑫达科技研究所 A kind of dye penetrant inspection instrument with digital imagery function
CN105657998A (en) * 2014-11-28 2016-06-08 鸿富锦精密工业(深圳)有限公司 Container data center
CN104837319A (en) * 2015-05-07 2015-08-12 杭州金知科技有限公司 Heat radiation control method for electrical cabinets in power distribution room

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