CN106914826B - Repairing device for large-size ceramic disc - Google Patents
Repairing device for large-size ceramic disc Download PDFInfo
- Publication number
- CN106914826B CN106914826B CN201710167996.9A CN201710167996A CN106914826B CN 106914826 B CN106914826 B CN 106914826B CN 201710167996 A CN201710167996 A CN 201710167996A CN 106914826 B CN106914826 B CN 106914826B
- Authority
- CN
- China
- Prior art keywords
- workbench
- chassis
- fixed connection
- waste liquid
- groove
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000919 ceramic Substances 0.000 title claims abstract description 32
- 239000007788 liquid Substances 0.000 claims abstract description 38
- 239000002699 waste material Substances 0.000 claims abstract description 24
- 229910003460 diamond Inorganic materials 0.000 claims abstract description 16
- 239000010432 diamond Substances 0.000 claims abstract description 16
- 230000003028 elevating effect Effects 0.000 claims abstract description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 16
- 239000010935 stainless steel Substances 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 10
- 239000011152 fibreglass Substances 0.000 claims description 8
- 239000011347 resin Substances 0.000 claims description 6
- 229920005989 resin Polymers 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 5
- 239000002002 slurry Substances 0.000 claims 1
- 125000006850 spacer group Chemical group 0.000 claims 1
- 238000005498 polishing Methods 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 9
- 238000002347 injection Methods 0.000 abstract description 4
- 239000007924 injection Substances 0.000 abstract description 4
- 239000006185 dispersion Substances 0.000 abstract description 2
- 230000001815 facial effect Effects 0.000 abstract description 2
- 230000001105 regulatory effect Effects 0.000 abstract description 2
- 238000003825 pressing Methods 0.000 description 15
- 239000013078 crystal Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/08—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
- B24C9/006—Treatment of used abrasive material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
A prosthetic devices for jumbo size ceramic dish, including the workstation, rotary device, elevating gear and support frame, be equipped with injection apparatus in the prosthetic devices, can carry out the interpolation of diamond polishing liquid automatically, avoided the manpower to add to the vexation, be equipped with first recess and waste liquid groove on the workstation, can retrieve the diamond polishing liquid that has used, avoided the diamond polishing liquid to spill ground, can retrieve the reuse to the diamond polishing liquid that has used, avoid the waste of resource, practice thrift the cost, be equipped with the repair ring in the prosthetic devices, at last dish rotation in-process, the repair ring then can be with the diamond liquid thick liquids dispersion of chassis face even, guarantee grinding in-process, the homogeneity of whole ceramic dish removal amount is equipped with upper axle mechanism in the prosthetic devices, the upper dish adopts driven rotation, because the upper axle can be according to the facial make automatically regulated rotational speed of different ceramic dishes, but because ceramic dish surface is smoother, frictional force with the chassis is less, thereby increase the repair ring, then can increase the upper axle and chassis's frictional force, thereby overcome the upper axle and rotate slower problem.
Description
Technical Field
The invention relates to the field of repairing large-size ceramic discs, in particular to a repairing device for large-size ceramic discs.
Background
Along with the rapid development of technology, crystal materials are more and more widely used, the crystal materials are generally required to be manufactured into polished sheets, the polishing method is generally a single-sided polishing method and a chemical mechanical polishing method, the surface roughness of a workpiece is reduced by utilizing the mechanical, chemical or electrochemical effects to obtain a bright and smooth surface, a supporting body containing the crystal materials is a ceramic disc, deformation and abrasion can be generated when the ceramic disc is used for a long time, the flatness and the warping degree of the surface of the ceramic disc are more and more large, the processing error of the crystal materials is larger, the production quality is low, and the grinding uniformity of the whole ceramic disc is poor in the process of repairing the ceramic disc, so that the number of ceramic discs which can be successfully repaired is less.
Disclosure of Invention
In order to solve the problems, the invention provides a repairing device for a large-size ceramic disc, wherein a repairing ring is arranged in the repairing device, so that the grinding uniformity is ensured, and the flatness and the warpage of the surface of the repaired ceramic disc are reduced to reach a qualified range.
In order to solve the technical problems, the technical scheme provided by the invention is as follows:
the repairing device for the large-size ceramic disc is characterized by comprising a workbench, a rotating device, a lifting device and a supporting frame, wherein the workbench is horizontally arranged, the workbench is of a T shape, a first groove is formed in the workbench, the first groove is of a round shape, a waste liquid groove is formed in the first groove, the waste liquid grooves are symmetrically arranged on two sides of the workbench, a waste liquid tank is arranged at the lower end of the waste liquid groove, the waste liquid tank is of a cuboid shape, two waste liquid tanks are symmetrically arranged at the bottom of the workbench and are arranged on one side of the workbench, the rotating device is arranged on the workbench and comprises a motor, a rotating shaft and a chassis, the motor is arranged in the workbench, the chassis is arranged at the upper end of the motor, the chassis is of a cylinder, and the chassis is connected with the motor through the rotating shaft;
the support frame is arranged on one side of the workbench, the support frame comprises a support rod and a fixing rod, the support rod is a cylinder, one end of the support rod is vertically arranged, one end of the support rod is fixedly connected with the ground, the other end of the support rod is fixedly connected with the fixing rod, the fixing rod is a cylinder, the fixing rod is horizontally arranged, one end of the fixing rod is fixedly connected with the support rod, the lifting device comprises a hydraulic lifting device, a lifting rod, an upper shaft mechanism and a repairing ring, the hydraulic lifting device is fixedly arranged on the other end of the fixing rod and is arranged at the lower end of the fixing rod, the lifting rod is vertically arranged at the lower end of the hydraulic lifting device, one end of the lifting rod is fixedly connected with the hydraulic lifting device, the other end of the lifting rod is fixedly connected with the pressing plate, the upper shaft mechanism comprises a connecting block, a positioning block, an upper shaft and the pressing plate, the upper shaft is a cylinder, one end of the upper shaft is fixedly connected with the lower end of the lifting rod, the other end of the upper shaft is fixedly connected with the upper end of the connecting block, the connecting block is in a cylinder, the connecting block is horizontally arranged, the upper end of the connecting block is fixedly connected with the lower end of the lifting rod, the pressing plate is in a cylinder, the pressing plate is horizontally arranged, the upper end of the pressing plate is fixedly connected with the lower end of the connecting block, the positioning blocks are rectangular, the four positioning blocks are uniformly distributed around the pressing plate and are fixedly connected with the pressing plate, the repairing ring is annular and comprises a stainless steel layer and a glass fiber reinforced plastic layer, the stainless steel layer is arranged at the upper end of the ring, the glass fiber reinforced plastic layer is arranged at the lower end of the stainless steel layer and is fixedly connected with the stainless steel layer, positioning grooves are formed in the repairing ring, the four positioning grooves are uniformly distributed around the repairing ring, and the repairing ring is fixed on the upper shaft mechanism through the positioning grooves and the positioning blocks;
further, a resin gasket is arranged on the chassis;
further, the stainless steel layer is made of stainless steel materials, and the glass fiber reinforced plastic layer is made of glass fiber reinforced plastic materials;
further, a spraying device is arranged on the workbench, and the spraying device sprays diamond polishing liquid.
The beneficial effects of the invention are as follows:
a prosthetic devices for jumbo size ceramic dish, including the workstation, rotary device, elevating gear and support frame, be equipped with injection apparatus in the prosthetic devices, can carry out the interpolation of diamond polishing liquid automatically, avoided the manpower to add to the vexation, be equipped with first recess and waste liquid groove on the workstation, can retrieve the diamond polishing liquid that has used, avoided the diamond polishing liquid to spill ground, can retrieve the reuse to the diamond polishing liquid that has used, avoid the waste of resource, practice thrift the cost, be equipped with the repair ring in the prosthetic devices, at last dish rotation in-process, the repair ring then can be with the diamond liquid thick liquids dispersion of chassis face even, guarantee grinding in-process, the homogeneity of whole ceramic dish removal amount is equipped with upper axle mechanism in the prosthetic devices, the upper dish adopts driven rotation, because the upper axle can be according to the facial make automatically regulated rotational speed of different ceramic dishes, but because ceramic dish surface is smoother, frictional force with the chassis is less, thereby increase the repair ring, then can increase the upper axle and chassis's frictional force, thereby overcome the upper axle and rotate slower problem.
Drawings
FIG. 1 is a block diagram of a prosthetic device.
Figure 2 is a perspective view of the upper spindle mechanism.
Figure 3 is a perspective view of a prosthetic ring.
Detailed Description
The repairing device for the large-size ceramic disc is characterized by comprising a workbench 1, a rotating device 2, a lifting device 3 and a supporting frame 4, wherein the workbench 1 is horizontally arranged, the workbench 1 is of a T shape, a first groove 11 is formed in the workbench 1, the first groove 11 is of a round shape, a waste liquid groove 111 is formed in the first groove 11, the waste liquid groove 111 is symmetrically arranged on two sides of the workbench 1, a waste liquid tank 112 is arranged at the lower end of the waste liquid groove 111, the waste liquid tank 112 is of a cuboid, two waste liquid tanks 112 are arranged at the bottom of the workbench 1 and are arranged on one side of the workbench 1, the rotating device 2 is arranged on the workbench 1, the rotating device 2 comprises a motor 21, a rotating shaft 22 and a chassis 23, the motor 21 is arranged in the workbench 1, the chassis 23 is arranged at the upper end of the motor 21, the chassis 23 is of a cylinder, and the chassis 23 is connected with the motor 21 through the rotating shaft 22;
the support frame 4 is arranged on one side of the workbench 1, the support frame 4 comprises a support rod 41 and a fixed rod 42, the support rod 41 is a cylinder, the support rod 41 is vertically arranged, one end of the support rod 41 is fixedly connected with the ground, the other end of the support rod 41 is fixedly connected with the fixed rod 42, the fixed rod 42 is a cylinder, the fixed rod 42 is horizontally arranged, one end of the fixed rod 42 is fixedly connected with the support rod 41, the lifting device 3 comprises a hydraulic lifting device 31, a lifting rod 32, an upper shaft mechanism 33 and a repairing ring 34, the hydraulic lifting device 31 is fixedly arranged at the other end of the fixed rod 42 and is arranged at the lower end of the fixed rod 42, the lifting rod 32 is vertically arranged, the lifting rod 32 is arranged at the lower end of the hydraulic lifting device 31, one end of the lifting rod 32 is fixedly connected with the hydraulic lifting device 31, the upper shaft mechanism 33 comprises a connecting block 331, a positioning block 332, an upper shaft 334 and a pressing plate 333, the upper shaft 334 is a cylinder, one end of the upper shaft 334 is fixedly connected with the lower end of the lifting rod 32, the other end of the upper shaft 334 is fixedly connected with the upper end of the connecting block 331, the connecting block 331 is in a cylinder, the connecting block 331 is horizontally arranged, the upper end of the connecting block 331 is fixedly connected with the lower end of the lifting rod 32, the pressing plate 333 is in a cylinder, the pressing plate 333 is horizontally arranged, the upper end of the pressing plate 333 is fixedly connected with the lower end of the connecting block 331, the positioning blocks 332 are in a cuboid shape, the four positioning blocks 332 are uniformly distributed around the pressing plate 333 and are fixedly connected with the pressing plate 333, the repairing ring 34 is in an annular shape, the repairing ring 34 comprises a stainless steel layer 341 and a glass steel layer 342, the stainless steel layer 341 is arranged at the upper end of the ring, the glass steel layer 342 is arranged at the lower end of the stainless steel layer 341 and is fixedly connected with the stainless steel layer 341, the repairing ring 34 is provided with four positioning grooves 343, the positioning grooves 343 are uniformly distributed around the repairing ring 34, and the repairing ring 34 is fixed on the upper shaft mechanism 33 through the positioning grooves 343 and the positioning blocks 332;
further, the chassis 23 is provided with a resin gasket 231;
further, the stainless steel layer 341 is made of stainless steel material, and the glass fiber reinforced plastic 1 layer 342 is made of glass fiber reinforced plastic material;
further, the workbench 1 is provided with an injection device 12, and the injection device 12 injects diamond polishing solution;
further, the fixed connection is fixed by adopting a common fixing mode such as welding, screw nuts and the like.
Working principle:
the method comprises the steps that a fiber gasket is arranged on a chassis, diamond polishing liquid is scattered on the chassis and the resin gasket through a spraying device, a ceramic disc to be repaired is placed on the resin gasket, a repairing device is started, a lifting device works, a hydraulic lifting device controls a lifting rod to descend, a pressing plate is pressed on the ceramic disc, a repairing ring is covered on the ceramic disc, meanwhile, the repairing ring is fixed through a positioning block on the pressing plate, the upper shaft pressure is set to be 80-100 kg, the rotating speed of the chassis is 40-50 rpm, a motor in a workbench is started, the chassis rotates, the chassis drives the upper shaft to rotate, a repairing ring, the ceramic disc, the resin gasket of the chassis and the diamond polishing liquid are subjected to friction repairing, the driven rotation is carried out, the set running time is 15-20 minutes, the ceramic disc is turned over to be repaired continuously, double-sided repairing of the ceramic disc is completed in 30-40 minutes, and the overflowed diamond polishing liquid flows into a waste liquid tank through a first groove and a waste liquid tank for recycling.
The present invention is not limited to the above-mentioned embodiments, and any changes or substitutions that can be easily understood by those skilled in the art within the technical scope of the present invention are intended to be included in the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims (4)
1. The repairing device for the large-size ceramic disc is characterized by comprising a workbench, a rotating device, a lifting device and a supporting frame, wherein the workbench is horizontally arranged, the workbench is of a T shape, a first groove is formed in the workbench, the first groove is of a round shape, a waste liquid groove is formed in the first groove, the waste liquid grooves are symmetrically arranged on two sides of the workbench, a waste liquid tank is arranged at the lower end of the waste liquid groove, the waste liquid tank is of a cuboid shape, two waste liquid tanks are symmetrically arranged at the bottom of the workbench and are arranged on one side of the workbench, the rotating device is arranged on the workbench and comprises a motor, a rotating shaft and a chassis, the motor is arranged in the workbench, the chassis is arranged at the upper end of the motor, the chassis is of a cylinder, and the chassis is connected with the motor through the rotating shaft;
the support frame sets up in workstation one side, and the support frame includes bracing piece and dead lever, the bracing piece is the cylinder, and the vertical setting of bracing piece one end and ground fixed connection, the bracing piece other end and dead lever fixed connection, the dead lever is the cylinder, and the dead lever level sets up, dead lever one end and bracing piece fixed connection, elevating gear includes hydraulic lifting device, lifter, upper shaft mechanism and repairing ring, hydraulic lifting device is fixed to be set up at the dead lever other end, and sets up at the dead lever lower extreme, the lifter sets up vertically, and the lifter sets up at hydraulic lifting device lower extreme, lifter one end and hydraulic lifting device fixed connection, other end and clamp plate fixed connection, upper shaft mechanism includes connecting block, locating piece, upper shaft and clamp plate, the upper shaft is the cylinder, the one end and the lifter lower extreme fixed connection of upper shaft, the other end and connecting block upper end fixed connection, the connecting block level sets up, the connecting block upper end and the lower extreme fixed connection of connecting block, the locating piece is the cuboid, and repairing ring, and the equal distribution is at the fixed connection of four rings, the stainless steel locating piece, and the repairing ring, the stainless steel groove, the repairing ring, and the layer is fixed connection is equipped with around at the fixed layer.
2. A prosthetic device for a large ceramic disc as claimed in claim 1 wherein the chassis is provided with resin spacers.
3. A prosthetic device for a large-sized ceramic disc as claimed in claim 1 wherein the stainless steel layer is made of stainless steel material and the glass fiber reinforced plastic layer is made of glass fiber reinforced plastic material.
4. A prosthetic device for a large-sized ceramic disk as claimed in claim 1 wherein the table is provided with a spraying device for spraying the diamond slurry.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710167996.9A CN106914826B (en) | 2017-03-21 | 2017-03-21 | Repairing device for large-size ceramic disc |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710167996.9A CN106914826B (en) | 2017-03-21 | 2017-03-21 | Repairing device for large-size ceramic disc |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106914826A CN106914826A (en) | 2017-07-04 |
| CN106914826B true CN106914826B (en) | 2023-08-01 |
Family
ID=59461963
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710167996.9A Active CN106914826B (en) | 2017-03-21 | 2017-03-21 | Repairing device for large-size ceramic disc |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106914826B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108000908B (en) * | 2017-12-04 | 2019-12-31 | 东莞汇景塑胶制品有限公司 | Injection molding surface prosthetic devices |
| CN108407109B (en) * | 2018-05-11 | 2023-10-20 | 四川省五联石材有限公司 | Supporting device for marble cutting |
| CN108772353A (en) * | 2018-07-08 | 2018-11-09 | 江苏威佳机械制造有限公司 | A kind of platen cleaning device |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI286963B (en) * | 2004-03-10 | 2007-09-21 | Read Co Ltd | Dresser for polishing cloth and method for manufacturing thereof |
| JP5336799B2 (en) * | 2008-09-24 | 2013-11-06 | 東京エレクトロン株式会社 | Chemical mechanical polishing apparatus, chemical mechanical polishing method and control program |
| CN202804910U (en) * | 2012-09-20 | 2013-03-20 | 陕西华星电子集团有限公司 | Grinding miller of crystal frequency chips |
| CN203779308U (en) * | 2014-02-19 | 2014-08-20 | 泰州市宏华冶金机械有限公司 | Novel superfine grinding equipment |
| CN104385117B (en) * | 2014-10-17 | 2017-06-16 | 成都泰美克晶体技术有限公司 | A kind of grinder |
| CN205674035U (en) * | 2016-06-06 | 2016-11-09 | 江苏吉星新材料有限公司 | A kind of changeover mechanism throwing finishing for wafer copper |
| CN205996787U (en) * | 2016-08-30 | 2017-03-08 | 福建晶安光电有限公司 | A kind of lapping device of LED Sapphire Substrate |
| CN106312818A (en) * | 2016-09-23 | 2017-01-11 | 江苏吉星新材料有限公司 | Dressing method for ceramic disc for grinding |
| CN206998638U (en) * | 2017-03-21 | 2018-02-13 | 江苏吉星新材料有限公司 | A kind of prosthetic device for large-size ceramic disk |
-
2017
- 2017-03-21 CN CN201710167996.9A patent/CN106914826B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN106914826A (en) | 2017-07-04 |
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Legal Events
| Date | Code | Title | Description |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20230105 Address after: 100102 20628, Floor 2, Building A1, No. 1, Huangchang West Road, Dougezhuang, Chaoyang District, Beijing Applicant after: Youran Walker (Beijing) Technology Co.,Ltd. Address before: 212200 new materials Industrial Park, Youfang Town, Yangzhong City, Zhenjiang City, Jiangsu Province Applicant before: JIANGSU JESHINE NEW MATERIAL Co.,Ltd. |
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| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20230621 Address after: 050035 No. 369, Zhujiang Avenue, high tech Zone, Shijiazhuang, Hebei Applicant after: TUNGHSU GROUP Co.,Ltd. Address before: 100102 20628, Floor 2, Building A1, No. 1, Huangchang West Road, Dougezhuang, Chaoyang District, Beijing Applicant before: Youran Walker (Beijing) Technology Co.,Ltd. |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A repair device for large-sized ceramic discs Granted publication date: 20230801 Pledgee: Hengshui Bank Co.,Ltd. Pledgor: TUNGHSU GROUP Co.,Ltd. Registration number: Y2024980031973 |