CN106913421B - method for manufacturing wearing article - Google Patents

method for manufacturing wearing article Download PDF

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Publication number
CN106913421B
CN106913421B CN201610686037.3A CN201610686037A CN106913421B CN 106913421 B CN106913421 B CN 106913421B CN 201610686037 A CN201610686037 A CN 201610686037A CN 106913421 B CN106913421 B CN 106913421B
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China
Prior art keywords
elastic sheet
elastic
wearing article
manufacturing
cutting
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CN201610686037.3A
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Chinese (zh)
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CN106913421A (en
Inventor
龚志龙
丁胜
李大柱
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Huangshan Futian Precision Manufacturing Co Ltd
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Huangshan Futian Precision Manufacturing Co Ltd
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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • A61F13/15764Transferring, feeding or handling devices; Drives
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • A61F13/15707Mechanical treatment, e.g. notching, twisting, compressing, shaping
    • A61F13/15723Partitioning batts; Cutting
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • A61F13/15707Mechanical treatment, e.g. notching, twisting, compressing, shaping
    • A61F13/15747Folding; Pleating; Coiling; Stacking; Packaging

Abstract

The invention discloses a method for manufacturing a wearing article, which comprises the following steps: conveying the elastic sheet in the flow path direction while stretching the elastic sheet in the flow path direction; a tension step of releasing the tension of the elastic sheet in the flow direction so that the tension is zero or less than that in the previous step; processing the elastic sheet and cutting the elastic sheet into pieces having a predetermined length; rotating the cut elastic sheet by 90 degrees and expanding the elastic sheet along the width direction vertical to the flow direction to enable the elastic sheet to be in a stretched state again to form an elastic waistline; and disposing the elastic waist band at intervals on the absorbent body. The invention firstly provides tension-free or small-tension conveying in the industry, and realizes streamlined mass production by controlling the stretching multiple of the elastic sheet in the conveying process in a segmented manner, thereby greatly improving the production efficiency, shortening the process flow and saving the space and time.

Description

Method for manufacturing wearing article
Technical Field
The invention belongs to the field of sanitary products, and particularly relates to a method for manufacturing a wearing article, which has excellent elasticity at the waistline part and is provided with a waist tape, so that the wearing article is convenient and comfortable to wear.
Background
Along with the development of society, the living standard of people is continuously improved, and disposable hygienic products are widely used. The prior products containing elastic waistline can be roughly divided into paper diapers and pull-ups, the prior paper diaper products are usually added with elastic components between two layers of non-elastic sheets and waist tapes on the left and right sides of the non-elastic sheets, and the elastic components of the product are usually discontinuous or the quantity of the elastic components is limited from one side to the other side, so that the elasticity of the waistline is weak; the existing pull-up diaper products have continuous elastic members in the transverse direction, but are cumbersome to wear. In view of this, I have designed a kind of absorbent article with excellent elasticity on the whole waistline, this kind of wearing article has the advantage that the waist of the pull-up diaper is comfortable well concurrently, have the advantage that the disposable diaper is convenient to use again, contain many elastic components that extend from left side to right side in the waistline, and the left and right sides in the waistline is equipped with the waist and pastes, its product structure can refer to CN104905911A that applicant applied earlier.
However, the above products are difficult to realize in-line mass production, and the design difficulty lies in the processing of the elastic waistline and how to arrange the elastic waistline on the absorption body. For example, the elastic waistline needs to have a large tension when being compounded on the line or initially conveyed; in the conveying process, the procedures of arc cutting, magic waist tape compounding and the like are required, and the stretching multiple of the elastic waistline in the procedures is required to be small enough, otherwise the defect that the product is not attached to the skin of a user is caused; in addition, when the elastic waist band is combined with the absorbent main body, it is required that the elastic waist band must have a sufficiently large stretch ratio to be disposed on the absorbent main body.
In summary, how to adjust the tension requirements of each stage in the process of manufacturing the elastic waistline to realize the processing of the elastic waistline and the combination with the absorption body has become a problem to be solved in the art.
Disclosure of Invention
In order to overcome the problems, the invention provides a method for manufacturing a wearing article which is convenient to wear and has excellent elasticity, thereby realizing the streamlined mass production of the new products, greatly improving the manufacturing efficiency and reducing the production cost.
The technical scheme adopted by the invention for solving the problems is as follows: a method for manufacturing a wearing article for combining an elastic waist band with an absorbent main body to form a disposable wearing article, wherein a moving direction of a belt-like elastic sheet is taken as a flow direction, and a direction perpendicular to the flow direction is taken as a width direction, comprising the steps of: a step of conveying a band-shaped elastic sheet which can stretch and contract in a flow path direction while stretching the elastic sheet in the flow path direction; releasing the tension of the elastic sheet material in the flow direction to make the tension of the elastic sheet material zero or less than the tension in the step I, preferably conveying the elastic sheet material without tension, namely making the tension zero; processing the elastic sheet and cutting the elastic sheet according to a specified length; rotating the cut elastic sheet by 90 degrees and expanding the elastic sheet along the width direction vertical to the flow direction to ensure that the elastic sheet is in a stretched state again to form the elastic waistline; fifthly, arranging the elastic waistline on the absorption body at intervals. The "belt-like elastic sheet" in the foregoing step (i) may be formed by adding a plurality of elastic bodies between two sheets on a thread, or may be a composite sheet prepared under a thread and having a plurality of elastic bodies added thereto.
By adopting the technical scheme, the tension of the elastic sheet is released in advance before the elastic sheet is processed, so that the tension is zero or less than that in the step I, the quality of arc cutting and waist applying in the step III is ensured, an arc-shaped contour matched with the leg shape of a user is formed on the elastic sheet, and the wearing comfort of the user is improved. At the same time, the elastic sheet is turned after cutting and is widened in the width direction perpendicular to the flow direction, so that the stretch ratio of the elastic sheet is increased and finally arranged on the absorption body, thereby completing composite molding of the wearing article.
When the side of the absorption main body far away from the skin contact is made of the liquid-impermeable material, the process of folding, cutting and folding the wearing article is also included after the fifth step. When the absorption body itself has no leak-proof property, the process of arranging the liquid-tight outer packaging sheet on the lower layer of the absorption body is also included after the fifth step, and then the wearing article is wrapped, cut and folded. In other words, whether or not the "liquid-impermeable outer sheet" is provided depends mainly on whether or not the absorbent main body is leakproof, and therefore the technical solution recited in claim 10 is to be understood to include both cases. In addition, the front and back sequence of the three procedures of wrapping and folding, cutting and folding the two wings is not particularly limited, and can be reasonably adjusted according to the requirements during use.
As a further improvement of the present invention, a step of cutting or fusing a local elastic body on the elastic sheet is further included between the first step and the second step, and the purpose here is to prevent the connecting part of the absorption body and the elastic sheet from being excessively wrinkled under the elastic action of the elastic sheet, which affects comfort and prevents products from easily leaking. Furthermore, the cutter for cutting off the local elastic body on the elastic sheet material is provided with two cutting edges which are arranged at intervals, an elastic body cutting area is cut on the elastic sheet material by the two cutting edges, and the glue type width in the area is changed by changing the intermittent glue applying mode of the glue gun. In addition, in the process that the elastic sheet is released to be zero or less than the tension value in the initial state from the moment that tension exists at the beginning in the step II, in order to enable the whole conversion process to be more stable, firstly, the elastic sheet passes through a non-negative pressure conveying system by arranging a pair of driving rollers with speed difference, and then passes through a negative pressure conveying system, preferably, a material pressing system for pressing the elastic sheet to prevent the elastic sheet from deviating is further arranged between the non-negative pressure conveying system and the negative pressure conveying system, and the device can effectively help the elastic sheet to be stable and not deformed in the whole conversion process.
Specifically, the processing of the elastic sheet in the third step includes the steps of performing arc cutting on one side or both sides of the elastic sheet in the width direction, recovering waste materials generated by the arc cutting, and compounding the waist tape on the elastic sheet at intervals along the flow direction of the elastic sheet. Of course, the stations of the above processes may also be adjusted accordingly, such as first compounding the waist tape, then arc cutting, and recycling the waste, and the method is similar to the above method, and will not be described herein again. Furthermore, the cutting position in the third step is the middle part of the waist tape along the flow direction, and the shape of the cutting edge of the cutter cutting the elastic sheet material according to the specified length is linear or S-shaped. It is worth mentioning that both the above described arc cutting and the application of the waist panel require the elastic sheet to maintain a relatively small or even zero stretch ratio. For the arc cutting, since the cut arc-shaped contour corresponds directly to the outside area below the waist and above the thighs, if the arc cutting process is performed with the elastic sheet under a large stretching ratio, the elastic sheet will present an irregular or even locally piled contour when retracted, which affects the appearance and comfort of the product; for waist tape application, if the elastic sheet is applied at a larger stretching ratio, the waist tape is easy to fall off under the action of the contraction force of the elastic sheet at the composite position. In summary, a step of releasing the tension is required before the step (c).
In addition, the step of directly determining whether the waist circumference formed by cutting the elastic sheet material according to the specified length is a single product or two products arranged oppositely according to the arc cutting position on one side or two sides of the elastic sheet material in the width direction. Wherein, for forming a single product, the local elastic body cutter and the arc-shaped cutter are both arranged at one side of the width direction, the waist tape is correspondingly provided with a group, and is divided into two parts through the cutter blade, and is cut into a left waist tape of a previous product and a right waist tape of a next product, of course, the waist tape can also be divided into two parts in advance and is respectively applied to corresponding positions of the products, at the moment, the central distance between two adjacent elastic waistlines is equal to the length of the absorption main body, and the absorption main bodies compounded with the elastic waistlines are sequentially arranged in the same direction in the flow direction in the mode. For forming two products which are arranged oppositely, the local elastic body cutter and the arc-shaped cutter respectively comprise two groups and are correspondingly arranged at two sides in the width direction, the waist tape is correspondingly applied with two groups, the products at one side and the other side in the width direction are respectively added, the two products are arranged oppositely in the width direction at the front edge of the turning and expanding, the two products are arranged oppositely in the flow direction after turning, the central distance between two adjacent elastic waistlines in the step five is twice of the length of the absorption main body, the products in the flow direction after compounding are approximately arranged in a mode of head to head and tail to tail, and a forward and reverse laminating device can be omitted in the subsequent links after cutting and folding, so that the product packaging is more convenient, and the manufacturing cost is further reduced.
Furthermore, the process of turning and expanding the cut elastic sheet in the step (iv) may be performed simultaneously on one apparatus or may be performed in steps, wherein the process performed on one apparatus is the best process for further improving the production efficiency. The device for realizing the turning and the expanding into a whole comprises a stator part and at least one group of rotor parts which can rotate around the stator part, wherein the stator part is cylindrical, and the peripheral surface of the stator part is provided with a direction-changing cam groove; the mover member includes a turning member and a width expanding member. The steering component comprises a steering cam guider and a steering plate fixed with the steering cam guider, and the expanding component is provided with an expanding plate capable of moving along the circumferential surface of the stator component and two elastic material holding components; the width expanding plate is provided with a width expanding cam groove, one side of each elastic material retaining part, which is close to the steering plate, is provided with a width expanding cam guider which penetrates through the steering plate and can move along the width expanding cam groove, and the direction changing cam guider penetrates through the width expanding plate and can move along the direction changing cam groove of the stator part. In order to ensure that the movement of the two elastic material holding parts is more stable, as a further improvement of the invention, a guide groove matched with the width expanding cam guide is also arranged on the steering plate. The expanding cam guide reciprocates linearly along the guide groove while the two elastic material holding members perform the expanding operation. Furthermore, one side of the elastic material holding part close to the steering plate is provided with a group of grooves, and the steering plate is correspondingly provided with bulges matched with the grooves. In addition, the speed change mechanism in the above device can be realized by a servo motor or a mechanical cam, both of which are in the prior art and will not be described herein. Similarly, a protrusion may be disposed on one side of the elastic material holding member close to the steering plate, and a groove may be correspondingly disposed on the steering plate. The device avoids the defects caused by the switching of the elastic material between different holding parts through function integration, improves the stability of the elastic material in the production process, and has more compact structure and high production efficiency. In addition, when the step-by-step operation is completed, the operation can be realized by matching a variable-speed expanding device and a steering device, a variable-speed part in the variable-speed expanding auxiliary device can be driven by a mechanical mode or a servo motor, the expanding part can be formed by arranging symmetrically-arranged cam grooves on a cam, and an expanding plate is arranged in the cam grooves through a cam guider. There are, of course, many ways to implement the above-described functions, and not limited to the specific arrangements set forth above.
The elastic waist band may be disposed on the absorbent body at a position close to the skin-contacting side, at a position away from the skin-contacting side, or between the absorbent body and the outer sheet.
Compared with the prior art, the invention has the following advantages: the invention firstly provides tension-free or low-tension conveying in the industry, and realizes the flow line batch production of the wearing articles in the background technology by controlling the stretching multiple of the elastic sheets in the conveying process in a sectional manner, thereby greatly improving the production efficiency, shortening the process flow and saving the space and time. The elastic sheet is firstly released before being processed, the elastic sheet is turned and widened along the width direction vertical to the flow direction after being cut off, the processing quality of products is ensured, the defects caused by the transfer of the elastic sheet among different holding parts are avoided, the stability of the elastic sheet in the production process is improved, the structure is more compact, and the production efficiency is high.
Drawings
Fig. 1 is an operation schematic diagram of embodiment 1.
Fig. 2 is a schematic view of two oppositely disposed products spaced apart on an absorbent body in example 1.
FIG. 3 is a schematic illustration of the discontinuous sizing at the cut-out regions of the elastomer on the elastic sheet of example 1.
FIG. 4 is a schematic view of the structure of the tension releasing station in example 1.
FIG. 5 is a schematic view showing the structure of a turning/spreading device in example 1.
Fig. 6 is a partially enlarged view of fig. 1.
Fig. 7 is an operation principle diagram of embodiment 2.
Fig. 8 is a partially enlarged view of fig. 7.
Figure 9 is a schematic view of the arrangement of individual products spaced apart on an absorbent body according to example 2.
Detailed Description
The present invention will be described below with reference to the drawings and the detailed description.
In the case of the example 1, the following examples are given,
Referring to fig. 1 to 6, a method for manufacturing a wearing article includes the following steps:
Firstly, adding a group of rubber bands 12 between an upper layer non-woven fabric 10 and a lower layer non-woven fabric 11 for compounding to prepare a strip-shaped elastic sheet 101; then, the belt-like elastic sheet 101 stretchable in the flow direction MD is stretched in the flow direction MD and conveyed in the flow direction MD.
Second, a step of cutting 102 the elastic sheet 101 partially at both sides in the width direction CD. The cutter for cutting off the local elastic band on the elastic sheet 101 is provided with two blades which are arranged at intervals, an elastic body cutting area A is cut on the elastic sheet 101 by the two blades as shown in fig. 3, and the width W of a plurality of glue patterns in the area is changed by changing the intermittent glue applying mode of a glue gun in the area A, so that the aim of changing the tension in the area A is fulfilled. Specifically, when the glue pattern width W is reduced, the tension in the area a is correspondingly reduced.
And thirdly, a step of releasing 103 the tension of the elastic sheet 101 processed in the second step in the flow direction MD so that the tension is zero or less than that in the previous step, preferably zero. The tension release in this step is used to prepare for the arc cutting and waist tape compounding in the fourth step. As shown in fig. 4, in order to ensure that the elastic sheet is conveyed substantially smoothly before and after the tension is released, the present invention separately designs a set of conveying devices 20 before and after the tension releasing station.
The conveying device 20 has two first driving rollers 21 and a nip roller 22 which are matched with each other, when the elastic sheet 101 passes through the first driving rollers 21, the material is completely converted from tension to tension, and the nip roller 22 presses the elastic sheet on the first driving rollers 21 to prevent the material from retracting from the tension-free side to the tension-provided side. The above-described conveying apparatus 20 further includes a non-negative pressure conveying system and a negative pressure conveying system provided in this order on the downstream side of the first driving roller 21 and the nip roller 22.
The non-negative-pressure conveying system comprises a non-negative-pressure conveying belt 23 and a second driving roller 24 for driving the non-negative-pressure conveying belt 23 to work, the speed difference is set by the second driving roller 24 and the first driving roller 21 according to design requirements, the elastic sheet 101 completes the process from tension to tension of the material on the non-negative-pressure conveying belt 23, the non-negative-pressure conveying belt 23 conveys the elastic sheet 101 to the negative-pressure conveying system, and the conveying process is free of negative pressure.
The negative pressure conveying system includes a third driving roller 27, a negative pressure conveying belt 28, and a vacuum box 29. The third driving roller 27 drives the negative pressure conveyer belt 28 to rotate, the elastic sheet 101 passes through the vacuum box 29 on the negative pressure conveyer belt 28, and the vacuum box 29 is connected with an air compression device to provide negative pressure, so that the elastic sheet is kept stable on the negative pressure conveyer belt 28. Further, a material pressing system is arranged between the non-negative pressure conveying system and the negative pressure conveying system, the material pressing system comprises an endless belt 25 for pressing materials and a fourth driving roller 26, and the fourth driving roller 26 drives the endless belt 25 to rotate at a corresponding speed.
The elastic sheet 101 passes through the corresponding processing device from the non-negative pressure conveying belt 23 to the negative pressure conveying belt 28, and the endless belt 25 presses the material to prevent the material from deviating, thereby maintaining the conveying stability.
The above-described conveying apparatus 20 can effectively help the elastic sheet 101 to be stably conveyed without being deformed before and after the tension is released.
Fourthly, as shown in fig. 6, arc-shaped cuts 104 are formed on two sides of the elastic sheet 101 in the width direction CD between two adjacent elastic body cutting areas a, waste materials generated by the arc-shaped cuts are recovered, then the waist tape is combined on the elastic sheet 105 at intervals along the flow direction of the elastic sheet, and the elastic sheet is cut 106 according to a specified length, wherein the cutting position is the middle part of the waist tape along the flow direction, the shape of the cutting edge of the cutting knife is S-shaped, and two waistlines 13 which are oppositely arranged in the width direction are formed after cutting.
And fifthly, rotating the cut elastic sheet 101 by 90 degrees, and expanding the elastic sheet along the width direction CD perpendicular to the flow direction MD so that the elastic sheet is stretched again to form the elastic waistline 107.
In order to realize the turning and expanding actions of the cut elastic sheets, the invention provides a turning and expanding device, which comprises a stator part 2 and at least one group of mover parts capable of rotating around the stator part 2, as shown in fig. 5; the stator component 2 is cylindrical, and the circumferential surface of the stator component is provided with a direction-changing cam groove 1. The mover member has a turning member and a width expanding member. Wherein the steering component comprises a direction-changing cam guide 4 and a steering plate 5 fixed with the direction-changing cam guide. The deflector plate 5 is also provided with a guide groove 8 adapted to the spreader cam guide 3. The expanding part is provided with an expanding plate 6 and two elastic material keeping parts 7, the expanding plate 6 can move along the circumferential surface of the stator part 2, the surface of the expanding plate 6 is a plane cam, an expanding cam groove 9 is arranged on the surface of the plane cam, one side of the two elastic material keeping parts 7, which is close to the steering plate 5, is respectively provided with an expanding cam guider 3 which penetrates through the steering plate 5 and can move along the expanding cam groove 9, and the direction-changing cam guider 4 penetrates through the expanding plate 6 and can move along the direction-changing cam groove 1 of the stator part 2.
When the steering component works, the direction-changing cam guider 4 of the steering component is embedded into the direction-changing cam groove 1 from the round hole in the center of the amplitude plate 6 and moves along the direction-changing cam groove 1, and due to the fact that the direction-changing cam guider 4 and the steering plate 5 are arranged in an eccentric mode, the purpose that articles can be steered while moving in a speed-changing mode can be achieved. In addition, since the deflector 5 drives the two elastic material holding members 7 to reciprocate in the guide groove 8 through the widening cam guide 3 and to make a circular motion along the widening cam groove 9 during the rotation, the direction change and the widening of the elastic material can be realized on one device.
Sixthly, the length direction of the absorption main body 108 is consistent with the flow direction MD, the toilet paper is compounded with the cotton core through a cotton core forming station, and then is clamped, cut and formed into a single absorber, the surface layer non-woven fabric is compounded with the conducting layer, the non-woven fabrics on the two sides are compounded with the three-dimensional rubber band, the compounded surface layer non-woven fabric and the compounded conducting layer are compounded with the non-woven fabrics on the two sides and the three-dimensional rubber band, and finally the single absorber is compounded.
And seventhly, compounding the bottom layer non-woven fabric with the front waist patch and the waterproof film after passing through the corresponding stations to obtain the lower-layer liquid-tight part of the wearing article.
eighthly, the elastic waistlines 107 are arranged on the absorption body 108 at equal intervals, the central distance D between every two adjacent elastic waistlines is twice the length D of the absorption body, referring to fig. 2, the product is roughly arranged in a head-to-head and tail-to-tail mode in the composite process direction, and the elastic waistlines can be arranged on one side surface of the whole product, which is in contact with the skin, or between an upper sheet and a lower sheet.
After the elastic waistline is combined to the absorption body, the wrapping and folding 109 of the two wings of the product is completed in the conveying process, the product is cut 110 according to the required size at a cutting station, and the wearing article is obtained through the front and back folding process 111.
In the case of the example 2, the following examples are given,
Referring to fig. 7 to 9, a method for manufacturing a wearing article includes the steps of:
Firstly, adding a group of rubber bands 12 between an upper layer non-woven fabric 10 and a lower layer non-woven fabric 11 for compounding to prepare a strip-shaped elastic sheet 101; then, the belt-like elastic sheet 101 stretchable in the flow direction MD is stretched in the flow direction MD and conveyed in the flow direction MD.
Second, a step of cutting 102 the elastic sheet 101 partially at one side in the width direction CD. The cutter for cutting off the local elastic band on the elastic sheet 101 is provided with two cutting edges which are arranged at intervals, an elastic body cutting area A is cut on the elastic sheet 101 by the two cutting edges, and the width W of a plurality of glue patterns in the area is changed by changing the intermittent glue applying mode of a glue gun in the area A, so that the aim of changing the tension in the area A is fulfilled. Specifically, when the glue pattern width W is reduced, the tension in the area a is correspondingly reduced.
And thirdly, a step of releasing 103 the tension of the elastic sheet 101 processed in the second step in the flow direction MD so that the tension is zero or less than that in the previous step, preferably zero.
Fourth, as shown in fig. 8, an arc-shaped cut 104 is made on one side of the elastic sheet 101 in the width direction CD between two adjacent elastic body cut regions a, waste materials generated by the arc-shaped cut are recovered, and then the waist tape is combined to the elastic sheet 105 at intervals along the flow direction of the elastic sheet, and cut 106 at a predetermined length at a position in the middle of the waist tape along the flow direction, where the shape of the blade of the cutter is S-shaped, to form a single waist 13 after cutting.
And fifthly, rotating the cut elastic sheet 101 by 90 degrees, and expanding the elastic sheet along the width direction CD perpendicular to the flow direction MD so that the elastic sheet is stretched again to form the elastic waistline 107.
Sixthly, the length direction of the absorption main body 108 is consistent with the flow direction MD, the toilet paper is compounded with the cotton core through a cotton core forming station, and then is clamped, cut and formed into a single absorber, the surface layer non-woven fabric is compounded with the conducting layer, the non-woven fabrics on the two sides are compounded with the three-dimensional rubber band, the compounded surface layer non-woven fabric and the compounded conducting layer are compounded with the non-woven fabrics on the two sides and the three-dimensional rubber band, and finally the single absorber is compounded.
And seventhly, compounding the bottom layer non-woven fabric with the front waist patch and the waterproof film after passing through the corresponding stations to obtain the lower-layer liquid-tight part of the wearing article.
eighthly, the elastic waistlines 107 are arranged on the absorption body 108 at equal intervals, the central distance D between every two adjacent elastic waistlines is equal to the length D of the absorption body, and referring to fig. 9, the products are sequentially arranged end to end in the same direction in the composite back flow direction.
after the elastic waistline is combined to the absorption body, the wrapping and folding 109 of the two wings of the product is completed in the conveying process, the product is cut 110 according to the required size at a cutting station, and the wearing article is obtained through the front and back folding process 111. The rest is the same as example 1.
the above description and drawings are only for the purpose of illustrating preferred embodiments of the present invention and are not to be construed as limiting the scope of the present invention, and it will be apparent to those skilled in the art that the technical solutions and inventive concepts according to the present invention disclosed herein may be equally replaced or modified within the technical scope of the present invention.

Claims (14)

1. A method for manufacturing a wearing article, comprising the steps of:
A step of conveying a belt-like elastic sheet which can be stretched and contracted in a flow direction while stretching the sheet in the flow direction;
Releasing the tension of the elastic sheet material in the flow direction to make the tension of the elastic sheet material zero or less than that in the first step;
Processing the elastic sheet and cutting the elastic sheet according to a specified length;
Rotating the cut elastic sheet by 90 degrees and expanding the elastic sheet along the width direction vertical to the flow direction to ensure that the elastic sheet is in a stretched state again to form the elastic waistline;
Fifthly, arranging the elastic waistline on the absorption main body at intervals;
A steering expander is arranged on the expanding station and comprises a stator part and at least one group of mover parts capable of rotating around the stator part; the stator component is cylindrical, and the circumferential surface of the stator component is provided with a direction-changing cam groove; the mover member has a turning member and a widening member; the steering component comprises a steering cam guider and a steering plate fixed with the steering cam guider, and a guide groove is formed in the steering plate; the expanding component is provided with an expanding plate and two elastic material retaining components, the expanding plate can move along the circumferential surface of the stator component, the expanding plate is a planar cam, an expanding cam groove is formed in the surface of the expanding plate, one side, close to the steering plate, of each elastic material retaining component is provided with an expanding cam guider, the expanding cam guider penetrates through the steering plate and can move along the expanding cam groove, and the direction changing cam guider penetrates through the expanding plate and can move along the direction changing cam groove of the stator component.
2. The method for manufacturing a wearing article according to claim 1, wherein: and a step of cutting or fusing the local elastic body on the elastic sheet material is also included between the step I and the step II.
3. The method for manufacturing a wearing article according to claim 2, wherein: the cutter for cutting off the local elastic body on the elastic sheet material is provided with two cutting edges which are arranged at intervals, the two cutting edges cut an elastic body cutting area on the elastic sheet material, and the glue type width in the area is changed by changing the intermittent glue applying mode of a glue gun in the area.
4. the method for manufacturing a wearing article according to claim 1, wherein: in the third step, the processing of the elastic sheet material comprises the steps of performing arc cutting in the width direction of the elastic sheet material, recovering waste materials generated by the arc cutting, and compounding the waist tape on the elastic sheet material along the flow direction of the elastic sheet material at intervals.
5. the method for manufacturing a wearing article according to claim 4, wherein: in the third step, the cutting position is in the middle of the waist tape along the flow direction.
6. The method for manufacturing a wearing article according to claim 1, wherein: in the third step, the shape of the cutting edge of the cutter cutting the elastic sheet according to the specified length is linear or S-shaped.
7. The method for manufacturing a wearing article according to claim 1, wherein: in the fifth step, the central distance between two adjacent elastic waistlines is equal to the length of the main absorption body.
8. The method for manufacturing a wearing article according to claim 1, wherein: in the fifth step, the central distance between two adjacent elastic waistlines is twice the length of the main absorbent body.
9. The method for manufacturing a wearing article according to any one of claims 1 to 8, wherein: the process of turning and widening the cut elastic sheet in the step (iv) may be performed simultaneously or in steps.
10. the method for manufacturing a wearing article according to claim 9, wherein: after the fifth step, the process of folding, cutting and folding the wearing article is also included.
11. The method for manufacturing a wearing article according to claim 1, wherein: and a conveying device is arranged on the tension release station in the second step, and the conveying device is provided with a first driving roller and a pressure roller which are matched with each other, and a non-negative pressure conveying system and a negative pressure conveying system which are arranged on the downstream side of the first driving roller and the pressure roller in sequence.
12. The method for manufacturing a wearing article according to claim 11, wherein: the non-negative-pressure conveying system comprises a non-negative-pressure conveying belt and a second driving roller used for driving the non-negative-pressure conveying belt to work, the speed difference is set by the second driving roller and the first driving roller according to design requirements, the elastic sheet completes the process from tension to tension of the material on the non-negative-pressure conveying belt, and the non-negative-pressure conveying belt conveys the elastic sheet to the negative-pressure conveying system.
13. The method for manufacturing a wearing article according to claim 11, wherein: the negative pressure conveying system comprises a third driving roller, a negative pressure conveying belt and a vacuum box; the third driving roller drives the negative pressure conveying belt to rotate, the elastic sheet passes through the vacuum box on the negative pressure conveying belt, and the vacuum box is connected with the air compression device to provide negative pressure, so that the elastic sheet is kept stable on the negative pressure conveying belt.
14. The method for manufacturing a wearing article according to claim 11, wherein: and a material pressing system is also arranged between the non-negative pressure conveying system and the negative pressure conveying system.
CN201610686037.3A 2016-08-18 2016-08-18 method for manufacturing wearing article Active CN106913421B (en)

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