CN106906522A - A kind of automatic clear plate system and its automatic clear plate technological process - Google Patents
A kind of automatic clear plate system and its automatic clear plate technological process Download PDFInfo
- Publication number
- CN106906522A CN106906522A CN201710160834.2A CN201710160834A CN106906522A CN 106906522 A CN106906522 A CN 106906522A CN 201710160834 A CN201710160834 A CN 201710160834A CN 106906522 A CN106906522 A CN 106906522A
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- Prior art keywords
- plate
- chemical fiber
- cleaning
- running gear
- spinning head
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D4/00—Spinnerette packs; Cleaning thereof
- D01D4/04—Cleaning spinnerettes or other parts of the spinnerette packs
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a kind of automatic clear plate system, for the spinning head cleared up on chemical fiber machinery, prevent its hole plug that reels off raw silk from cocoons, spinning head arow arrangement in a row on chemical fiber machinery, many chemical fiber machineries from rows and columns arranging, including：Plate-cleaning machine device people, running gear, walk track, navigation system, alignment system, call control system, electricity getting system, and background control system etc..Invention additionally discloses a kind of automatic clear plate technological process.The present invention can to greatest extent reduce artificial intervention, be automatically performed the cleaning of chemical fiber machinery；In running, self-navigation is realized, it is self-powered, and, the position of spinning head is accurately positioned, scraper head is delivered to the position of spinning head exactly, prevent collision or friction between scraper head and chemical fiber machinery.Process is simple, high precision, and locating speed is fast, and production efficiency is high.
Description
Technical field
The present invention relates to a kind of automatic clear plate system and its automatic clear plate technological process, for chemical fibre industry in, to spinneret
Head carries out automation cleaning, reduces the manual intervention in scale removal process.
Background technology
Synthetic fibers be by it is artificial synthesized, with suitable molecular weight and have it is solvable（Or it is fusible）The linear polymerization of property
Thing, through spinning technique and chemical fibre prepared by post processing.Compared with natural fiber and staple fibre, the raw material of synthetic fibers
It is that as obtained in artificial synthesis, production is not limited by natural conditions, additionally, synthetic fibers are except with chemical fibre
General superior function, such as intensity are high, light weight, quick-drying washable, elasticity is good, is not afraid of that mould moth is outer, and the synthetic fibers of different cultivars are each
With some special performances.Therefore, synthetic fibers have application approach widely.During synthetic fibers are produced,
Reel off raw silk from cocoons as must be through step.Some fibre can be remained, it is necessary to be cleared up after the completion of reeling off raw silk from cocoons, in the mould that reels off raw silk from cocoons.
In the prior art, the cleaning of spinning head is taken time and effort by manually completing；And, die head in the course of work
Temperature may be up to being spent 200 more, and manual cleaning has difficulties, and easily triggers industrial accident, forms potential safety hazard.And, reel off raw silk from cocoons car
Between temperature it is high, clear panel assembly needs automatically to run, and in reeling off raw silk from cocoons in equipment for workshop of reeling off raw silk from cocoons, realizes the operation of pipeline system.
This process, is related to electricity getting system, call control system, the navigation system for performing equipment and the essence for performing equipment of equipment
True alignment system etc., needs good communication and linking between each system, to ensure being smoothed out for automatic clear plate work.
For this reason, it may be necessary to design the technological process of a set of automatic clear plate, the full-automatic operation of clear plate work is realized.
The content of the invention
For in the prior art, automaticity needs the technical problem of further raising to the present invention in clear plate technique, carries
For a kind of automatic clear plate system and its automatic clear plate technological process, artificial participation in clear plate technique is reduced to greatest extent, from
And improve production efficiency, reduce potential safety hazard.
Therefore, the present invention is adopted the following technical scheme that：
A kind of automatic clear plate system, for the spinning head cleared up on chemical fiber machinery, prevents its spinneret hole plug, the spinning head from existing
Arow arrangement in a row on chemical fiber machinery, many chemical fiber machineries are in rows and columns arranged, it is characterised in that：Including：
Plate-cleaning machine device people, with flexible multiple joint manipulator and is arranged on the clear plate scraper of arm end, by clear plate scraper
Spinning head is cleared up；
Running gear, for delivering plate-cleaning machine device people, plate-cleaning machine device people is arranged in running gear；
Walking track, is set along every a line or each row chemical fiber machinery, for running gear walking；
Navigation system, for the walking path of running gear provides navigation；
Alignment system, including on plate-cleaning machine device people and positioning probe that clear plate doctor position relation is fixed, and set
Locating piece on each chemical fiber machinery, the locating piece has the three-dimensional references face of X-Y-Z；The positioning probe is used to visit
Survey the position data of positioning probe and locating piece；
Call control system, each chemical fiber machinery is arranged in correspondence with a set of call control system, when a certain chemical fiber machinery needs
During cleaning, press the corresponding call control system of this chemical fiber machinery, running gear will plate-cleaning machine tool people carrying change to this
Clear plate is carried out before fine equipment；
Electricity getting system, is that plate-cleaning machine device people, running gear and navigation system are powered, including power taking end and power taking head, described to take
Dateline is arranged in running gear.
Background control system, with the plate-cleaning machine tool people, running gear, navigation system, alignment system, call control system
And electricity getting system communication connection, its input signal is received, and output control is instructed.
Further, the clear plate scraper on plate-cleaning machine device people includes one group of several scraper head, neighboring blades head central point
Spacing is consistent with the spacing of adjacent spinning head central point.
Further, the navigation system includes the generating laser in running gear, and setting is expert at
Some reflecting plates on walking system walking path, navigation system is by calculating laser transmitter projects laser beam out each anti-
The angle of reflection on plate is penetrated to primarily determine that the position coordinates of running gear.
Further, the running gear is AGV dollies.
Another aspect of the present invention, also discloses a kind of automatic clear plate technological process, comprises the steps：
S1：The condition of setting chemical fiber machinery cleaning, when reaching cleaning condition, automatic cleaning；Or, operator thinks needs
During cleaning, cleaning is manually started；Locating piece on every chemical fiber machinery is determined to be closed with the three-dimensional position of the first spinning head of initiating terminal
The information of system；Measure the information of clear plate scraper and the three-dimensional position relation of positioning probe；The information of above-mentioned setting and measure is deposited
Enter background control system；
S2：When reaching cleaning condition, start cleaning, when cleaning starts, running gear is positioned by navigation system travel direction, and
Primarily determine that the location coordinate information of running gear；
S3：After walking is to the chemical fiber machinery for needing cleaning, the alignment system on plate-cleaning machine device people passes through measurement and positioning block
With the three dimensional local information of measuring probe, after calculating, show that clear plate scraper is first with the initiating terminal of chemical fiber machinery for clearance
The three-dimensional position relation of spinning head；
S4：Clear plate scraper is moved to chemical fibre for clearance by plate-cleaning machine device people exactly according to step S3 defined location information
On first or first group of spinning head of equipment, cleared up, after the completion of one or one group of spinning head cleaning, running gear is moved to down
One group of spinning head is cleared up, until all of spinning head is cleaned out on a chemical fiber machinery；
S5：Whether reached depending on entry condition, repeat step S2-S4, carry out the spinning head cleaning on next chemical fiber machinery；
S6：In scale removal process, the power taking head in running gear, in the power taking of power taking end, is plate-cleaning machine device people, running gear
And navigation system is powered.
Further, the clear plate scraper on plate-cleaning machine device people includes one group of several scraper head, neighboring blades head central point
Spacing is consistent with the spacing of adjacent spinning head central point.
Automatic clear plate system of the invention, during being cleared up for chemical fiber machinery, can to greatest extent reduce people
The intervention of work, is automatically performed the cleaning of chemical fiber machinery；In running, self-navigation is realized, it is self-powered, and, it is accurate fixed
The position of position spinning head, scraper head is delivered to the position of spinning head exactly, prevents the collision between scraper head and chemical fiber machinery
Or friction.Automatic clear plate technological process of the invention, process is simple, and high precision, locating speed is fast, realize chemical fiber machinery it is complete from
Dynamic cleaning, improve production efficiency.
Brief description of the drawings
Fig. 1 is the schematic diagram of automatic clear plate system of the invention；
Fig. 2 is the side view of Fig. 1；
In figure, 1 is chemical fiber machinery, and 2 is walking track, and 3 is running gear, and 4 is plate-cleaning machine device people, and 5 is navigation system, and 51 is sharp
Optical transmitting set, 52 is reflecting plate；6 is alignment system, and 61 is locating piece, and 7 is call control system, and 8 is electricity getting system.
Specific embodiment
With reference to Fig. 1-2, the present invention is described further with specific embodiment, with prior art in the present invention
Identical part will be with reference to prior art.
Embodiment 1：
As shown in Figure 1 and Figure 2, automatic clear plate system of the invention, for clearing up the spinning head on chemical fiber machinery 1, prevents it from reeling off raw silk from cocoons
Hole plug, spinning head arow arrangement in a row on chemical fiber machinery, many chemical fiber machineries 1 are in rows and columns arranged, Fig. 1
In, by taking six chemical fiber machineries as an example, six chemical fiber machineries are arranged in a straight line.
Ground in front of chemical fiber machinery, is provided with the walking track 2 parallel with the orientation of chemical fiber machinery, rail of walking
The public running gear 3 in road is walked, and running gear can be all kinds of carrier loaders, and in the present embodiment, running gear is that AGV is small
Car；Running gear 3 is used to deliver plate-cleaning machine device people 4, and plate-cleaning machine device people 4 has flexible multiple joint manipulator and is arranged on hand
The clear plate scraper of arm end, is cleared up spinning head by clear plate scraper.
Navigation system 5, is that running gear 3 provides navigation；Used as a kind of specific embodiment, the navigation system includes
Including the generating laser 51 in running gear, and some reflecting plates 52 on running gear walking path are arranged on,
Navigation system primarily determines that row by calculating angle that laser transmitter projects laser beam out reflects on each reflecting plate
The position coordinates of walking system.
Alignment system 6, is accurately positioned to the spinning head on chemical fiber machinery with the position relationship of clear plate scraper, including position
In the positioning probe that on plate-cleaning machine device people and clear plate doctor position relation is fixed, and it is arranged on each chemical fiber machinery
Locating piece 61, the locating piece has the three-dimensional references face of X-Y-Z；The positioning probe is used for Detection location and pops one's head in and positioning
The position data of block；
Call control system 7, each chemical fiber machinery is arranged in correspondence with a set of call control system, when a certain chemical fiber machinery needs
During cleaning, press the corresponding call control system of this chemical fiber machinery, running gear will plate-cleaning machine tool people carrying change to this
Clear plate is carried out before fine equipment；
Electricity getting system 8, is that plate-cleaning machine device people, running gear and navigation system are powered, including power taking end and power taking head, described to take
Dateline is arranged in running gear, and running gear is during walking by power taking head in the power taking of power taking end.
Background control system, with the plate-cleaning machine tool people, running gear, navigation system, alignment system, call control system
And electricity getting system communication connection, its input signal is received, and output control is instructed.
In order to obtain more preferable implementation result, the efficiency of cleaning is improved, as a kind of preferred scheme, on plate-cleaning machine device people
Clear plate scraper include one group of several scraper head, the spacing of the spacing of neighboring blades head central point and adjacent spinning head central point
Unanimously.So, one group of scraper head clears up the spinning head of respective numbers every time, improves efficiency；On chemical fiber machinery, the quantity of spinning head
Should be the multiple of the quantity of scraper head in one group of scraper head.Such as, the scraper head in one group of scraper head is 4, then spinneret
Head quantity should 4 multiple.
Embodiment 2：
A kind of another aspect of the present invention, there is provided automatic clear plate technological process, comprises the steps：
S1：The condition of setting chemical fiber machinery cleaning, when reaching cleaning condition, automatic cleaning；Or, operator thinks needs
During cleaning, cleaning is manually started；Locating piece on every chemical fiber machinery is determined to be closed with the three-dimensional position of the first spinning head of initiating terminal
The information of system；Measure the information of clear plate scraper and the three-dimensional position relation of positioning probe；The information of above-mentioned setting and measure is deposited
Enter background control system；The condition of the cleaning for setting can be an i.e. startup cleaning at regular intervals with the time as cycle,
Can also start cleaning when spinning head has blocking when testing equipment is detected；
S2：When reaching cleaning condition, start cleaning, when cleaning starts, running gear is positioned by navigation system travel direction, and
Primarily determine that the location coordinate information of running gear；
S3：After walking is to the chemical fiber machinery for needing cleaning, the alignment system on plate-cleaning machine device people passes through measurement and positioning block
With the three dimensional local information of measuring probe, after calculating, show that clear plate scraper is first with the initiating terminal of chemical fiber machinery for clearance
The three-dimensional position relation of spinning head；
S4：Clear plate scraper is moved to chemical fibre for clearance by plate-cleaning machine device people exactly according to step S3 defined location information
On first or first group of spinning head of equipment, cleared up, after the completion of one or one group of spinning head cleaning, running gear is moved to down
One group of spinning head is cleared up, until all of spinning head is cleaned out on a chemical fiber machinery；
S5：Whether reached depending on entry condition, repeat step S2-S4, carry out the spinning head cleaning on next chemical fiber machinery；
S6：In scale removal process, the power taking head in running gear, in the power taking of power taking end, is plate-cleaning machine device people, running gear
And navigation system is powered.
In order to obtain more preferable implementation result, the efficiency of cleaning is improved, as a kind of preferred scheme, on plate-cleaning machine device people
Clear plate scraper include one group of several scraper head, the spacing of the spacing of neighboring blades head central point and adjacent spinning head central point
Unanimously.
In general, on a chemical fiber machinery, the fixation of the position relationship of each spinning head；But, due to mill floor
Injustice, or, there is abrasion after operation hours is long, make a chemical fiber machinery and another relative position of chemical fiber machinery in workshop
The relation of putting can be changed, so that the position relationship of the spinning head between chemical fibre is set can also change, therefore, to each
, it is necessary to carry out precise positioning before the spinning head of chemical fiber machinery is cleared up, this process is completed by alignment system.Additionally, row
Walking system is during walking, it is necessary to the coarse positioning in travel direction and orientation, this process is by navigation system completion.Power taking system
System completes the power supply to plate-cleaning machine device people, running gear and navigation system.Call control system can artificially start cleaning journey
Sequence.
Certainly, the present invention also has other embodiment, and listed above is only presently preferred embodiments of the present invention, is not used for
Limit practical range of the invention, the equivalence changes that all contents according to the application the scope of the claims are made with modification, all should be this hair
Bright technology category.
Claims (6)
1. a kind of automatic clear plate system, for the spinning head cleared up on chemical fiber machinery, prevents its hole plug that reels off raw silk from cocoons, the spinning head
The arow arrangement in a row on chemical fiber machinery, many chemical fiber machineries are in rows and columns arranged, it is characterised in that：Including：
Plate-cleaning machine device people, with flexible multiple joint manipulator and is arranged on the clear plate scraper of arm end, by clear plate scraper
Spinning head is cleared up；
Running gear, for delivering plate-cleaning machine device people, plate-cleaning machine device people is arranged in running gear；
Walking track, is set along every a line or each row chemical fiber machinery, for running gear walking；
Navigation system, for the walking path of running gear provides navigation；
Alignment system, including on plate-cleaning machine device people and positioning probe that clear plate doctor position relation is fixed, and set
Locating piece on each chemical fiber machinery, the locating piece has the three-dimensional references face of X-Y-Z；The positioning probe is used to visit
Survey the position data of positioning probe and locating piece；
Call control system, each chemical fiber machinery is arranged in correspondence with a set of call control system, when a certain chemical fiber machinery needs
During cleaning, press the corresponding call control system of this chemical fiber machinery, running gear will plate-cleaning machine tool people carrying change to this
Clear plate is carried out before fine equipment；
Electricity getting system, is that plate-cleaning machine device people, running gear and navigation system are powered, including power taking end and power taking head, described to take
Dateline is arranged in running gear；
Background control system, with the plate-cleaning machine tool people, running gear, navigation system, alignment system, call control system and
Electricity getting system communication connection, receives its input signal, and output control is instructed.
2. automatic clear plate system according to claim 1, it is characterised in that：Clear plate scraper bag on the plate-cleaning machine device people
Containing one group of several scraper head, the spacing of neighboring blades head central point is consistent with the spacing of adjacent spinning head central point.
3. automatic clear plate system according to claim 1, it is characterised in that：The navigation system includes being located at walking
Generating laser in system, and some reflecting plates on running gear walking path are arranged on, navigation system is by calculating
The angle that laser transmitter projects laser beam out reflects on each reflecting plate primarily determines that the position coordinates of running gear.
4. automatic clear plate system according to claim 1, it is characterised in that：The running gear is AGV dollies.
5. a kind of automatic clear plate technological process, comprises the steps：
S1：The condition of setting chemical fiber machinery cleaning, when reaching cleaning condition, automatic cleaning；Or, operator thinks needs
During cleaning, cleaning is manually started；Locating piece on every chemical fiber machinery is determined to be closed with the three-dimensional position of the first spinning head of initiating terminal
The information of system；Measure the information of clear plate scraper and the three-dimensional position relation of positioning probe；The information of above-mentioned setting and measure is deposited
Enter background control system；
S2：When reaching cleaning condition, start cleaning, when cleaning starts, running gear is positioned by navigation system travel direction, and
Primarily determine that the location coordinate information of running gear；
S3：After walking is to the chemical fiber machinery for needing cleaning, the alignment system on plate-cleaning machine device people passes through measurement and positioning block
With the three dimensional local information of measuring probe, after calculating, show that clear plate scraper is first with the initiating terminal of chemical fiber machinery for clearance
The three-dimensional position relation of spinning head；
S4：Clear plate scraper is moved to chemical fibre for clearance by plate-cleaning machine device people exactly according to step S3 defined location information
On first or first group of spinning head of equipment, cleared up, after the completion of one or one group of spinning head cleaning, running gear is moved to down
One group of spinning head is cleared up, until all of spinning head is cleaned out on a chemical fiber machinery；
S5：Whether reached depending on entry condition, repeat step S2-S4, carry out the spinning head cleaning on next chemical fiber machinery；
S6：In scale removal process, the power taking head in running gear, in the power taking of power taking end, is plate-cleaning machine device people, running gear
And navigation system is powered.
6. automatic clear plate technological process according to claim 5, it is characterised in that：Clear plate scraper bag on plate-cleaning machine device people
Containing one group of several scraper head, the spacing of neighboring blades head central point is consistent with the spacing of adjacent spinning head central point.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710160834.2A CN106906522A (en) | 2017-03-17 | 2017-03-17 | A kind of automatic clear plate system and its automatic clear plate technological process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710160834.2A CN106906522A (en) | 2017-03-17 | 2017-03-17 | A kind of automatic clear plate system and its automatic clear plate technological process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106906522A true CN106906522A (en) | 2017-06-30 |
Family
ID=59186495
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710160834.2A Pending CN106906522A (en) | 2017-03-17 | 2017-03-17 | A kind of automatic clear plate system and its automatic clear plate technological process |
Country Status (1)
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|---|---|
| CN (1) | CN106906522A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107824523A (en) * | 2017-12-12 | 2018-03-23 | 江苏恒科新材料有限公司 | A kind of automatic washing roller arrangement and its application method |
| CN110733932A (en) * | 2018-07-19 | 2020-01-31 | 欧瑞康纺织有限及两合公司 | method for melt spinning and winding yarn |
| CN114952085A (en) * | 2021-02-23 | 2022-08-30 | 北京博清科技有限公司 | Cleaning method, device, equipment and storage medium for welding gun |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107824523A (en) * | 2017-12-12 | 2018-03-23 | 江苏恒科新材料有限公司 | A kind of automatic washing roller arrangement and its application method |
| CN110733932A (en) * | 2018-07-19 | 2020-01-31 | 欧瑞康纺织有限及两合公司 | method for melt spinning and winding yarn |
| CN110733932B (en) * | 2018-07-19 | 2022-12-16 | 欧瑞康纺织有限及两合公司 | Method for melt spinning and winding yarn |
| CN114952085A (en) * | 2021-02-23 | 2022-08-30 | 北京博清科技有限公司 | Cleaning method, device, equipment and storage medium for welding gun |
| CN114952085B (en) * | 2021-02-23 | 2024-06-11 | 北京博清科技有限公司 | Cleaning method, device, equipment and storage medium for welding gun |
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Application publication date: 20170630 |