CN106906125B - A kind of construction method of prefabricated board assembly fermentor - Google Patents
A kind of construction method of prefabricated board assembly fermentor Download PDFInfo
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- CN106906125B CN106906125B CN201710142285.6A CN201710142285A CN106906125B CN 106906125 B CN106906125 B CN 106906125B CN 201710142285 A CN201710142285 A CN 201710142285A CN 106906125 B CN106906125 B CN 106906125B
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M21/00—Bioreactors or fermenters specially adapted for specific uses
- C12M21/04—Bioreactors or fermenters specially adapted for specific uses for producing gas, e.g. biogas
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/02—Form or structure of the vessel
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
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Abstract
The present invention relates to a kind of construction methods of prefabricated board assembly fermentor comprising following steps, fermentor bottom slab concreting；Circumferentially spaced the first prefabricated board of location and installation on fermentation tank bottom, and the second prefabricated board of location and installation between two piece of first adjacent prefabricated board, make each first prefabricated board and each second prefabricated board be assembled into closed tank skin jointly；Each first prefabricated board is connected by steel strand wires, and tension steel strand with each second prefabricated board, is connected as one the first prefabricated board and the second prefabricated board；Seam crossing each first prefabricated board, the second prefabricated board is sealed, the seam crossing of fermentation tank bottom and the first prefabricated board and the second prefabricated board is sealed；Carry out the two times tensioning of steel strand wires；Tank deck and related Zymolysis Equipment are installed.Fermentor of the invention improves the speed of application and working efficiency of fermentor due to being assembled into closed tank skin using multiple first prefabricated boards and multiple second prefabricated boards.
Description
Technical field
The present invention relates to a kind of construction methods of prefabricated board assembly fermentor, belong to Zymolysis Equipment technical field.
Background technique
With the rapid development of national economy, the production and application of the regeneration green energy is more and more important.Wherein, biogas is weight
One of green energy resource wanted, existing large-sized biogas fermentor generally use the molding mode of concrete one-piece casting, but this
The mode of construction long construction period (at least needing bimestrial construction period) of fermentor can not adapt to what large-scale production was built
It needs, be easy to cause the wasting of resources, and in order to cooperate the construction of fermentor also to need nearby to build reinforcing bar and template processing
The problem of factory, this traditional construction method be easy to cause environmental pollution.
Summary of the invention
In view of the above-mentioned problems, a kind of fast the object of the present invention is to provide speed of application and saving cost prefabricated board assembly hair
The construction method of fermentation tank.
To achieve the above object, the present invention provides a kind of construction method of prefabricated board assembly fermentor comprising following step
Suddenly, 1) fermentor bottom slab concreting is carried out in presumptive area；2) the circumferentially spaced location and installation muti-piece the on fermentation tank bottom
One prefabricated board, and the second prefabricated board of location and installation muti-piece between two piece of first adjacent prefabricated board, make each first prefabricated board with
Each second prefabricated board is assembled into closed tank skin jointly；3) each first prefabricated board and each second prefabricated board are connected by steel strand wires
It connects, and circumferentially provides fastening force to tank skin by tension steel strand, be connected as one the first prefabricated board and the second prefabricated board；4)
Seam crossing each first prefabricated board, the second prefabricated board is sealed, it is pre- to fermentation tank bottom and the first prefabricated board and second
The seam crossing of making sheet is sealed；5) two times tensioning of steel strand wires is carried out；6) tank deck and related Zymolysis Equipment are installed.
Wherein, in above-mentioned steps 1) in, fermentation tank bottom pours completion in such a way that concrete is leveled up.
Wherein, in above-mentioned steps 2) in, tank skin is divided into multistage and carries out assembly, and the head and the tail of every section of tank skin are first prefabricated
Plate, adjacent both ends tank skin assembling part are the first prefabricated board of same.
Wherein, one piece of first prefabricated board of installation is first accurately positioned on fermentation tank bottom, then the one of the first prefabricated board
Side continuously assembled the second prefabricated board of muti-piece and is terminated with one first prefabricated board, completes the assembly of one section of tank skin；Then pre- from first
The other side of making sheet continuously assembled the second prefabricated board of muti-piece and is terminated with one first prefabricated board, completes the assembly of another section of tank skin；
Continue each section of tank skin assembly until multistage tank skin is assemblied into closed tank skin.
Wherein, between the first prefabricated board and the second prefabricated board interconnected, and/or, interconnected two second is prefabricated
Between plate, Primary Location is carried out by interim steel strand wires.
Wherein, in above-mentioned steps 3) in, steel strand wires are passed through from the inside of the first prefabricated board and the second prefabricated board, and each steel twists
The both ends of line are pierced by from the inside of each first prefabricated board respectively and connect with the first prefabricated board, can be convenient for passing through the end of steel strand wires
Portion carries out tensioning to steel strand wires.
Wherein, in above-mentioned steps 4) in, the joint of fermentation tank bottom and the first prefabricated board and the second prefabricated board is by stopping
Water bar pastes the sealing that after-pouring concrete completes fermenter base outer rim.
Wherein, in above-mentioned steps 5) in, after carrying out two times tensioning to steel strand wires, and the both ends of steel strand wires are pre- with each first
Making sheet is fastenedly connected and is sealed.
Wherein, it before installation tank deck and related Zymolysis Equipment, needs to carry out closed-water test to fermentor.
Wherein, before carrying out tank skin assembly, sealing is smeared in the two sides of the first prefabricated board and the second prefabricated board for connection
Mortar；When carrying out tank skin assembly, auxiliary support bar is set in the inside of the first prefabricated board and the second prefabricated board.
The present invention due to using the technology described above, has the advantage that 1, fermentor of the invention due to using more
A first prefabricated board and multiple second prefabricated boards are assembled into closed tank skin, thus the appearance of fermentor and inherent quality be easy into
Row controls, and the speed of application and working efficiency of fermentor are improved by the way of assembled, reduces project cost.2, originally
The first prefabricated board and the second prefabricated board of invention are due to being attached fixation, and the end connection of each steel strand wires using steel strand wires
On the first prefabricated board, therefore convenient for carrying out tensioning to steel strand wires, the overall stability of fermentor is improved.3, of the invention
One prefabricated board and the second prefabricated board due to processing in advance, can multiple fermentors build simultaneously, shorten construction week
Phase.4, the first prefabricated board of the invention and the second prefabricated board do not have near at the construction field (site) due to processing in advance
It builds reinforcing bar and template processing factory, reduce that construction noise is low, occupied area is small, while prefabricated board is prefabricated in precast plant, without
The work such as bracket branch is taken, reinforcing bar binding, clear blowing mould plate, concrete are poured, vibrate are carried out at the scene, so that construction quality is mentioned
It is high.
Above-mentioned general introduction is merely to illustrate that the purpose of book, it is not intended to be limited in any way.Except foregoing description
Schematical aspect, except embodiment and feature, by reference to attached drawing and the following detailed description, the present invention is further
Aspect, embodiment and feature, which will be, to be readily apparent that.
Detailed description of the invention
In the accompanying drawings, unless specified otherwise herein, otherwise indicate the same or similar through the identical appended drawing reference of multiple attached drawings
Component or element.What these attached drawings were not necessarily to scale.It should be understood that these attached drawings depict only according to the present invention
Disclosed some embodiments, and should not serve to limit the scope of the present invention.
Fig. 1 is overall flow figure of the invention；
Fig. 2 is the tension sequence figure of itself steel strand wires in prefabricated board of the invention；
Fig. 3 is the cushion block layout drawing on prefabricated board of the invention；
Fig. 4 is the tension sequence figure of steel strand wires in the tank skin of apparatus of the present invention；
Fig. 5 is fermentor overall structure diagram of the invention；
Fig. 6 is the top view of tank skin；
Fig. 7 is the structural schematic diagram of the first prefabricated board structure of the invention；
Fig. 8 is the structural schematic diagram of the second prefabricated board structure of the invention；
Fig. 9 is the top view of Fig. 7；
Figure 10 is the top view of Fig. 8.
Figure 11 is the top view of another first prefabricated board of the present invention；
Figure 12 is the top view of another second prefabricated board of the present invention.
Specific embodiment
Hereinafter, certain exemplary embodiments are simply just described.As one skilled in the art will recognize that
Like that, without departing from the spirit or scope of the present invention, described embodiment can be modified by various different modes.
Therefore, attached drawing and description are considered essentially illustrative rather than restrictive.
In the description of the present invention, unless otherwise indicated, the meaning of " plurality " is two or more；Term " upper,
Under, left and right, inside and outside, front end, rear end, head, tail portion " etc. instructions orientation or positional relationship be orientation based on the figure
Or positional relationship, it is merely for convenience of describing the description that simplifies of the invention, rather than the device or element of indication or suggestion meaning
It must have a particular orientation, be constructed and operated in a specific orientation, therefore be not considered as limiting the invention.
As shown in Figure 1, the present invention provides a kind of construction method of prefabricated board assembly fermentor comprising following steps, 1)
Fermentor bottom slab concreting is carried out in presumptive area；2) location and installation muti-piece first circumferentially spaced on fermentation tank bottom is prefabricated
Plate, and the second prefabricated board of location and installation muti-piece between two piece of first adjacent prefabricated board, make each first prefabricated board and each second
Prefabricated board is assembled into closed tank skin jointly；3) each first prefabricated board is connected by steel strand wires with each second prefabricated board, and led to
It crosses tension steel strand and circumferentially provides fastening force to tank skin, be connected as one the first prefabricated board and the second prefabricated board；4) to each
Seam crossing between one prefabricated board, the second prefabricated board is sealed, to fermentation tank bottom and the first prefabricated board and the second prefabricated board
Seam crossing is sealed；5) two times tensioning of steel strand wires is carried out；6) tank deck and related Zymolysis Equipment are installed.
In above-mentioned steps 1) in, fermentation tank bottom pours completion in such a way that concrete is leveled up.
In above-mentioned steps 2) in, carry out assembled as shown in fig. 6, tank skin is divided into multistage, and the head and the tail of every section of tank skin are the
One prefabricated board, adjacent both ends tank skin assembling part are the first prefabricated board of same.
One piece of first prefabricated board of installation is first accurately positioned on fermentation tank bottom, it is then continuous in the side of the first prefabricated board
Assembled the second prefabricated board of muti-piece is simultaneously terminated with one first prefabricated board, completes the assembly of one section of tank skin；Then from the first prefabricated board
The other side continuously assembled the second prefabricated board of muti-piece and is terminated with one first prefabricated board, completes the assembly of another section of tank skin；Continue each
Section tank skin assembly is until be assemblied into closed tank skin for multistage tank skin.
It should be noted that the quantity of the first prefabricated board is at least two pieces, the quantity of the second prefabricated board is pre- far more than first
The quantity of making sheet.For example, the second prefabricated board is preferably 65 pieces, the main work of the first prefabricated board when the first prefabricated board is 3 pieces
With being fixed steel strand wires, and make steel strand wires convenient for tensioning.
In order to keep the assembly of tank skin more accurate and conveniently, can the first prefabricated board interconnected and the second prefabricated board it
Between, and/or, between two second prefabricated board interconnected, Primary Location can be carried out by interim steel strand wires.
In above-mentioned steps 3) in, steel strand wires are passed through from the inside of the first prefabricated board and the second prefabricated board, and each steel strand wires
Both ends are pierced by from the inside of each first prefabricated board respectively and connect with the first prefabricated board, can be convenient for the end pair by steel strand wires
Steel strand wires carry out tensioning.
In above-mentioned steps 4) in, the joint of fermentation tank bottom and the first prefabricated board and the second prefabricated board is glued by sealing rod
Paste the sealing that after-pouring concrete completes fermenter base outer rim.
In above-mentioned steps 5) in, after carrying out two times tensioning to steel strand wires, and by the both ends of steel strand wires and each first prefabricated board
It is fastenedly connected and is sealed.
Before installation tank deck and related Zymolysis Equipment, need to carry out closed-water test to fermentor.
Before carrying out tank skin assembly, seal sand slurry is smeared in the two sides of the first prefabricated board and the second prefabricated board for connection；
When carrying out tank skin assembly, auxiliary support bar is set in the inside of the first prefabricated board and the second prefabricated board.
Illustrate technical effect of the invention below by a specific embodiment.
In the present embodiment, the preparation of fermentor and assembled process are as follows:
1, in the present embodiment, the first prefabricated board and the second prefabricated board are to have prepared in advance before fermentor is assembled
, the manufacturing process of the first prefabricated board and the second prefabricated board is following (if following without specified otherwise, mentioned prefabricated board
400 be the general designation of the first prefabricated board and the second prefabricated board, is not distinguished to the first prefabricated board and the second prefabricated board):
1) tensioning lift foundation pit (precast pedestal) is excavated according to the die size of prefabricated board 400, is laid after the completion of excavation of foundation pit
Then reinforcing bar pours C45 concrete；
2) it derusted, repaired after mold is shown up etc. and checking work；
3) mold is opened, brushing release agent, is got togather mold after brushing uniformly, fixing bolt is tightened, in mold seam crossing
Accomplish fluently sealant；
4) according to two reinforcement installation PE pipes of placement (noticing that PE pipe cannot be stained with release agent) at drawing requirement mold groove
Major part zinc bar is placed in mold convex, and recess places microcephaly's zinc bar, and zinc bar is fixed with the plate of built-in fitting with reinforcing bar after being installed
According to drawing requirement position placing embedded parts steel strand 401,401 both ends of steel strand wires place anchorage steel strand tension and place reinforcing bar
Mesh sheet reinforced mesh and PE pipe, steel strand wires 401 bind firm installation demoulding lifting point, sealing rod mold installation prefabricated board top and rise
Suspension centre reinforcing rib and mold；
5) pre-tensioning system tension steel strand
As shown in Fig. 2, numbered in the tension sequence such as figure of the steel strand wires 401 of prefabricated board 400 1. -2. -3. -4. -5. -6. -
8. 7. sequence and position carry out successively tensioning, the control force 52.5KN of tensioning is successively stretched to proof stress in order first
30%, oil meter display reading 3.1Mpa, hold lotus 3min；Then successively it is stretched to the 100% of proof stress in order again, oil meter
Display reading 11.6Mpa, holds lotus 3min.
6) casting concrete, concrete use C45P6 commerical ready-mixed concrete, cobble-stone diameter 5-25mm, and divergence requires 550-
600mm is vibrated uniformly when concreting using vibrating spear, is then vibrated using vibration board, is poured after completing 1.5 hours
First time polishing is carried out using polishing machine, extracts the big zinc bar in mold convex, 0.5 as a child carried out polishing for second, extracted mold
The small zinc bar of recess.
7) steam curing is carried out after second polishing, steam curing temperature is 12 hours no more than 55 ° of steam-cured times.
8) concrete strength reaches design requirement intensity 75%, i.e. steel strand wires are cut off after 34Mpa, removes top lifting point mould
Tool, demoulding.
9) prefabricated board 400 puts storage according to drawing requirement after demoulding, and prefabricated board 400 at most puts 6 layers when storage, each layer
Between be isolated (as shown in Figure 3) by lumps of wood cushion block 402, every layer is at least put three pieces of lumps of wood cushion blocks 402, in prefabricated board
400 wherein one end is spaced in the width direction puts two pieces, puts on the other end center line along its length of prefabricated board 400
Put one piece.
10) reach design requirement intensity 100%, is i.e. can be transported after 45Mpa.
2, fermentor bottom slab concreting process
Silty clay is excavated in 300 ranges below fermentation tank bottom bottom surface, is backfilling and compacted using 37 lime earth, compacting factor
Not less than 0.95.It changes and fills out grey soil bearing capacity >=120kPa.Bottom cushion uses C15 plain concrete.After the completion of cushion construction according to
Drawing requirement lays reinforcing bar, the concrete protective thickness 30mm of column, beam steel, bottom plate bottom surface concrete cover to reinforcement thickness
40mm.The connection of the elongated muscle of beam is using mechanical connection.The tank bottom that ferments uses C30P6 concrete cast-in-situ, coagulation when construction of bottom plates
Soil needs continuous placing, must not interrupt.Concreting speed≤20m3/ h, single bottom plate need to be completed in one day.
3, prefabricated board fermentor is assembled
3.1 preparation of construction
1) unit in charge of construction should apply according to trick, tender documents, construction contract, design document and related specification, incorporation engineering
Work feature catches key link and implements Main Construction Technique measure, formulates and submits Design of Construction Organization in time.
2) unit in charge of construction should be according to prefabricated board weight and assembling process, and selected crane, template, elevator, jack etc. are set
It is standby.
3) to the debugging of crane, use etc. and should work out the special Design of Construction Organization of safety, and it is pre- to formulate emergency case emergency
Case.
3.2 surveying setting-out
1) center of circle is set according to drawing requirement, releases 68 pieces of prefabricated boards 400 in the center point theodolite with 5.29 ° of Equal rounds
Cross mark is done in sideline, 16.379 meters of each edge line-spacing center of circle, is cushion block inner side edge at the 3cm of label outside.Cushion block be 6cm ×
3cm PE cushion block.
2) after cushion block is put in place, survey crew measures elevation at cushion block, and highest point is taken to level.
3.3 equipment are in place
1) prefabricated board 400 is placed on fermentor center in numerical order before prefabricated board 400 is assembled, it is prefabricated by last 4 pieces
Plate 400 is placed on the outside of fermentor.Crane enters lifting position, and working radius has to be larger than 1/3 tank body.
2) hoistable platform, threading apparatus, temporary steel Wire twisting frame, steel strand wires frame are put in order on the outside of fermentor.
3.4 stirring mortars
Mortar is mixed by mortar and 107 lotions, and match ratio is that 4:1 i.e. 1 bag mortar matches 1 bottle of 107 lotion, and stirring is equal
It is even, in the uniform applying mortar of plate groove before prefabricated board lifting, with a thickness of 1cm.It must be used in 24 hours after applying mortar.
The lifting of 3.5 prefabricated boards and installation
1) support rod locking-type plug is installed on the side wall of prefabricated board 400.
2) survey crew's adjacent two pieces of cushion block levelness of horizontal ruler repetition measurement, leveling.
3) prefabricated board 400 is hung is lifted using two point, aerial Hui Zhi.It must make rings center and prefabricated board 400 when lifting
Center of gravity coincides, and guarantees lifting balance.
4) support rod is installed, support rod top is fixed with bolt, and lower part punching is screwed.Support rod installs
Afterwards, suspension hook at the top of prefabricated board is extractd, prefabricated board verticality is adjusted.
5) first piece of first prefabricated board places threading apparatus after being installed in place, later in lower section after every piece of prefabricated board lifting in place
Interim steel strand wires are penetrated at 6th hole, interim steel strand wires are only used for jack fastening two boards seam crossing.It is removed after the completion of fastening
The mortar that seam crossing overflows.Interim steel strand wires are exited after the completion of 1/3 tank skin is assembled.
6) installation of 1/3 tank skin prefabricated board 400 is completed daily, i.e., from the first prefabricated board to the first prefabricated board, three days completion tanks
Wall integral assembling.
7) after 1/3 tank skin is installed every time, 24 steel strand wires 3 are penetrated according to drawing requirement, anchor is placed in 3 two sides of steel strand wires
Tool, intermediate plate, are fastened using hydraulic jack, and jack is fastened after cannot shaking and completed.
8) after the completion of tank skin is assembled, using mortar to jointing at plate stitch on the inside of tank skin, jointing is answered full uniform.
3.6 steel strand tension
Prefabricated board carries out 3 tensioning of steel strand wires after being installed 7 days, and the tension sequence of steel strand wires 3 is as shown in the label of Fig. 4.
The number of first prefabricated board is A-B-C ....
2) tension control values oil meter reading is 19.5Mpa when just opening, the sequence according to A1-B1-C1-C2-B2-A2 ...
It draws, just can be carried out the tensioning of Next Serial Number steel strand wires 3 after the completion of the tri- face tensioning of ABC of each same number.
3) 24 steel strand wires 3 carry out whole after the completion of just opening, and whole tension control values oil meter reading is 39Mpa.It opens and divides eventually
For the progress of two steps, 12 steel strand wires 3 of number 1-12 are carried out whole in sequence after the completion of just opening.
4) progress second coagulation soil pours after the completion of 12 steel strand wires 3 are opened eventually, and second coagulation soil pours completion and two days later will
Remaining 12 steel strand wires 3 are opened eventually.
The sealing of 3.7 fermentor junctions
3.7.1, formwork is set
1) survey crew gives middle line and elevation, to width not enough and when elevation does not meet design requirement, modifies in time, to
Construction subdivisional work in lower part is carried out after acceptance(check).
2) template uses wooden template.Template should carefully clean out before and brush release agent.
3) template install when, according to surveyed on bed course the sideline set, curved wall position install spacer bar, and survey set height
Journey.Template carries out branch in strict accordance with control reinforcing bar and takes correction.
4) seam crossing of template wants closely knit not spillage, can be clogged with double-sided adhesive.
5) template, which must prop up, takes securely hanging wire straightening suitable for reading, high with the viscous base concrete top surface out of adhesive plaster.
3.7.2 sealing rod seals
Sealing rod must be put in place, with prefabricated board 400 and fermentation tank base firm pasting
3.7.3 concreting
1) it before casting concrete, should first carry out an acceptance inspection, the sundries in template should be cleaned out, to template to template
Gap and hole should give stifled tight.
2) it pours using C30P6 commerical ready-mixed concrete.Cobble-stone diameter is less than 10mm.Segregation phenomenon cannot occur in pouring.
3.8 sealing off and covering anchorage
Extra steel strand wires 3 are cut off, will be blocked at 400 top suspension hook of anchorage hole and prefabricated board with mortar.
4, closed-water test
Fermentor is secondary pour after the completion of, the secondary airtightness poured is detected, in fermentor place 50cm high
Water, the secondary concrete poured is checked after 48 hours whether there is or not leakage phenomenon, ne-leakage phenomenon is qualification, there is the use of leakage phenomenon
Sealant is handled seam is leaked out, until qualified.
5, tank deck and related Zymolysis Equipment are installed.
Zymolysis Equipment includes: feed pipe, blow-down pipe, overflow pipe, blender, heating coil, circulator, thermal insulation material etc..
The structure of the fermentor made of the above method is as follows in the present invention:
As shown in Figure 5, Figure 6, prefabricated board assembly fermentor, including tank skin 100, the tank deck being arranged at the top of tank skin 100
200 and the tank bottom 300 of 100 bottom of tank skin is set；Wherein, tank skin 100 includes several prefabricated boards 400, and prefabricated board 400 wraps
Include the first prefabricated board of muti-piece 1, the second prefabricated board of muti-piece 2 and more steel strand wires 3；Each first prefabricated board 1 circumferentially cloth at equal intervals
It sets, each second prefabricated board 2 is arranged between each first prefabricated board 1, and each second prefabricated board between two first prefabricated boards 1
2 head and the tail are sequentially connected, and are assembled into closed tank skin 100 jointly with the first prefabricated board 1；Each steel strand wires 3 run through the first prefabricated board 1
With the second prefabricated board 2, and the first prefabricated board 1 and the second prefabricated board 2 are connected as one.
Further, such as Fig. 7, as shown in figure 8, section can be used in circular arc in the first prefabricated board 1 and the second prefabricated board 2
Plate keeps the tank skin 100 being assembled into jointly by the first prefabricated board 1 and the second prefabricated board 2 annular in shape.
It should be noted that the cross sectional shape of the first prefabricated board 1 and the second prefabricated board 2 can be adapted to according to need of work
Property transformation, however it is not limited to the interior of the first prefabricated board 1 and the second prefabricated board 2 also can be used in planform defined by above description
Side be it is arc-shaped, lateral surface is arbitrary shape；The cross section of first prefabricated board 1 and the second prefabricated board 2 is " L " type；First is pre-
Making sheet 1 and the second prefabricated board 2 are plate etc.；Meanwhile first prefabricated board 1 and the second prefabricated board 2 tank skin 100 that is assembled into
Shape is also not limited to planform defined by above description, and the section in the space being assembled into for polygon or can not also advise
Then shape.
Such as shown in Figure 11,12, the first prefabricated board 1 and the second prefabricated board 2 are slab construction, and for the ease of the
Splice between one prefabricated board 1 and the second prefabricated board 2 and position, a side of the first prefabricated board 1 can be set to the arc of strip
Protrusion 11, another side is set as groove 12, sets a side of the second prefabricated board 2 to the arc convex 21 of strip, another
Side is set as groove 22, and arc convex 21 can be in mating connection with groove 12,22, and arc convex 11 can match with groove 22
Connection is closed, the shape for the tank skin 100 that the first prefabricated board 1 and the second prefabricated board 2 are surrounded can be pre- according to the first prefabricated board 1 and second
The connection angle of making sheet 2 is changed, to adjust the shape of tank skin 100.
For the ease of the installation and fixation of steel strand wires 3, as shown in fig. 7, can integrally be set on the lateral wall of the first prefabricated board 1
The fixed part 4 of a protrusion is set, the two sides of fixed part 4 offer multiple mounting holes 41 respectively, and mounting hole 41 is for fixing steel strand wires
3.Wherein, the number of mounting hole 41 is corresponding with steel strand wires 3 with position.
It should be noted that fixed part 4 can be arbitrary structures, as long as guarantee is with symmetrical and regular side
Can, that is, meet opening up for mounting hole 41.
As shown in Figure 7, Figure 8, each steel strand wires 3 run through each first prefabricated board 1 and each second prefabricated board along the circumferential direction of tank skin 100
2 inside, and the both ends of each steel strand wires 3 are stretched out from each first prefabricated board 1 respectively and are plugged on the correspondence mounting hole of fixed part 4
It in 41, and is fastenedly connected with mounting hole 41, to prevent steel strand wires 3 mobile, the shape of tank skin 100 is caused not can guarantee.
For the ease of the installation of steel strand wires 3, it can offer and be used in the inside in the first prefabricated board 1 and the second prefabricated board 2
Wear the channel 5 of the perforation of steel strand wires 3；Wherein, the channel 5 on the first prefabricated board 1 is connected with the mounting hole 41 of fixed part 4,
The both ends of steel strand wires 3 are enable to stretch out from the first prefabricated board 1, convenient for the fixation at 3 both ends of steel strand wires.
As shown in figure 5, for the ease of the collection and storage of the gas generated in fermentor, air bag machine is can be used in tank deck 200
Structure, in order to make the interior accommodating space of tank body can relative adjustment.
Further, airbag structure is using double film air storage bags, including connect with each first prefabricated board 1 and the second prefabricated board 2
Interior air storage bag 6, and the outer protection for being covered on 6 outside of interior air storage bag and being connect with each first prefabricated board 1 and the second prefabricated board 2
Film 7.
The inside of tank skin 100 is provided with heating coil 8 and agitating device 9, the outside of tank skin 100 is provided with thermal insulating material
Expect (not shown).Fermentor further includes the feed pipe connecting with tank skin 100, blow-down pipe, overflow pipe and circulator 10.?
Manhole, extra exit and observation window (not shown) are offered on one prefabricated board 1 and/or the second prefabricated board 2.
The present apparatus at work, is passed through fermentation raw material into tank body by feed pipe first, and pass through 9 pairs of agitating device hairs
Ferment raw material is stirred, and is heated by heating coil 8 to hair jelly raw material, meanwhile, in order to send out the fermentation raw material in tank body
Ferment is more uniform, the suction that fermentation raw material can be also moved in circles by circulator 10.
The construction method and fermentor device of fermentor of the present invention can be applied to various cast-type methane-generating pits, sewage treatment
In the engineerings such as pond, fire cistern, and the present apparatus can also be used separately as the tank body of storage material, such as be used as silo or storing
Tank uses.It should be noted that this dress can be used when needing to be worked with large-scale confined space environment in the prior art
Set realization.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
Those familiar with the art in the technical scope disclosed by the present invention, can readily occur in its various change or replacement,
These should be covered by the protection scope of the present invention.Therefore, protection scope of the present invention should be with the guarantor of the claim
It protects subject to range.
Claims (10)
1. a kind of construction method of prefabricated board assembly fermentor comprising following steps,
1) fermentor bottom slab concreting is carried out in presumptive area；
2) the first prefabricated board of location and installation muti-piece circumferentially spaced on fermentation tank bottom, and it is pre- at adjacent two piece first
The second prefabricated board of location and installation muti-piece between making sheet makes each first prefabricated board and each second prefabricated board be assembled into closed tank jointly
Wall；
3) each first prefabricated board is connected by steel strand wires with each second prefabricated board, and tank skin is circumferentially mentioned by tension steel strand
For fastening force, it is connected as one the first prefabricated board and the second prefabricated board；
4) seam crossing each first prefabricated board, the second prefabricated board is sealed, to fermentation tank bottom and the first prefabricated board and
The seam crossing of second prefabricated board is sealed；
5) two times tensioning of steel strand wires is carried out；
6) tank deck and related Zymolysis Equipment are installed.
2. the construction method of prefabricated board assembly fermentor as described in claim 1, which is characterized in that in above-mentioned steps 1) in,
Fermentation tank bottom pours completion in such a way that concrete is leveled up.
3. the construction method of prefabricated board assembly fermentor as described in claim 1, which is characterized in that in above-mentioned steps 2) in,
Tank skin is divided into multistage and carries out assembly, and the head and the tail of every section of tank skin are the first prefabricated board, and adjacent both ends tank skin assembling part is same
The first prefabricated board of block.
4. the construction method of prefabricated board assembly fermentor as claimed in claim 2, which is characterized in that on fermentation tank bottom first
One piece of first prefabricated board of installation is accurately positioned, then in continuous assembled the second prefabricated board of muti-piece and with one in the side of the first prefabricated board
First prefabricated board terminates, and completes the assembly of one section of tank skin；Then from the other side of the first prefabricated board, continuously assembled muti-piece second is pre-
Making sheet is simultaneously terminated with one first prefabricated board, completes the assembly of another section of tank skin；Continue each section of tank skin assembly until by multistage tank skin
It is assemblied into closed tank skin.
5. the construction method of prefabricated board assembly fermentor as claimed in claim 4, which is characterized in that interconnected first is pre-
Between making sheet and the second prefabricated board, and/or, between two second prefabricated board interconnected, carried out by interim steel strand wires preliminary
Positioning.
6. the construction method of prefabricated board assembly fermentor as described in claim 1, which is characterized in that in above-mentioned steps 3) in,
Steel strand wires are passed through from the inside of the first prefabricated board and the second prefabricated board, and the both ends of each steel strand wires are respectively from each first prefabricated board
Inside is pierced by and connect with the first prefabricated board, can carry out tensioning to steel strand wires convenient for passing through the end of steel strand wires.
7. the construction method of prefabricated board assembly fermentor as described in claim 1, which is characterized in that in above-mentioned steps 4) in,
The joint of fermentation tank bottom and the first prefabricated board and the second prefabricated board passes through sealing rod and pastes the completion fermentation of after-pouring concrete
The sealing of pot bottom outer rim.
8. the construction method of prefabricated board assembly fermentor as described in claim 1, which is characterized in that in above-mentioned steps 5) in,
After carrying out two times tensioning to steel strand wires, and the both ends of steel strand wires and each first prefabricated board are fastenedly connected and are sealed.
9. the construction method of prefabricated board assembly fermentor as described in claim 1, which is characterized in that in installation tank deck and correlation
Before Zymolysis Equipment, need to carry out closed-water test to fermentor.
10. the construction method of prefabricated board assembly fermentor as described in claim 1, which is characterized in that assembled carrying out tank skin
Before, seal sand slurry is smeared in the two sides of the first prefabricated board and the second prefabricated board for connection；When carrying out tank skin assembly, first
Auxiliary support bar is arranged in the inside of prefabricated board and the second prefabricated board.
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| CN109853721B (en) * | 2017-11-30 | 2021-05-11 | 四川康兴茂环保科技有限公司 | Integral reinforced concrete sewage treatment tank and preparation method thereof |
| CN114482665B (en) * | 2022-02-09 | 2024-03-29 | 中国电建集团西北勘测设计研究院有限公司 | Prestressed prefabricated concrete storage tank and assembling method |
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| CN202430819U (en) * | 2011-08-19 | 2012-09-12 | 北京中建建筑科学研究院有限公司 | Detachable simple reservoir for construction site |
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| CN201180135Y (en) * | 2008-07-11 | 2009-01-14 | 张铁耀 | High-strength prefabricated large plate assembled biogas generating pit |
| CN202147953U (en) * | 2011-05-16 | 2012-02-22 | 段宝 | Ordinary Q235B hot-rolled enameled steel plate and anaerobic fermenting enameled assembled tank |
| CN202107699U (en) * | 2011-05-20 | 2012-01-11 | 成都泓奇实业股份有限公司 | Assembled methane generating pit |
| CN103074209A (en) * | 2013-02-06 | 2013-05-01 | 河南桑达能源环保有限公司 | Insulating composite assembly board methane fermentation tank |
| CN203821428U (en) * | 2014-05-05 | 2014-09-10 | 安徽三建工程有限公司 | Annular wedge block assembly type concrete precast block tower crane foundation |
| CN204385179U (en) * | 2014-12-25 | 2015-06-10 | 中船重工环境工程有限公司 | The assembled precoated plate of a kind of anaerobic digestor |
| CN105602839A (en) * | 2016-04-05 | 2016-05-25 | 农业部沼气科学研究所 | Spliced fiberglass-reinforced plastic biogas fermentation tank |
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