CN106902799A - A kind of preparation method for synthesizing aluminum silica gel high - Google Patents

A kind of preparation method for synthesizing aluminum silica gel high Download PDF

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Publication number
CN106902799A
CN106902799A CN201710086769.3A CN201710086769A CN106902799A CN 106902799 A CN106902799 A CN 106902799A CN 201710086769 A CN201710086769 A CN 201710086769A CN 106902799 A CN106902799 A CN 106902799A
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Prior art keywords
silica gel
catalyst
specific surface
surface area
pore volume
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CN201710086769.3A
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Chinese (zh)
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CN106902799B (en
Inventor
谭学苓
郭喜文
王静
王志强
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Western Shandong Catalyzer Co Ltd
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Western Shandong Catalyzer Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/12Silica and alumina
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/40Catalysts, in general, characterised by their form or physical properties characterised by dimensions, e.g. grain size
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • B01J35/615100-500 m2/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/63Pore volume
    • B01J35/633Pore volume less than 0.5 ml/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/63Pore volume
    • B01J35/6350.5-1.0 ml/g
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D251/00Heterocyclic compounds containing 1,3,5-triazine rings
    • C07D251/02Heterocyclic compounds containing 1,3,5-triazine rings not condensed with other rings
    • C07D251/12Heterocyclic compounds containing 1,3,5-triazine rings not condensed with other rings having three double bonds between ring members or between ring members and non-ring members
    • C07D251/26Heterocyclic compounds containing 1,3,5-triazine rings not condensed with other rings having three double bonds between ring members or between ring members and non-ring members with only hetero atoms directly attached to ring carbon atoms
    • C07D251/40Nitrogen atoms
    • C07D251/54Three nitrogen atoms
    • C07D251/56Preparation of melamine
    • C07D251/60Preparation of melamine from urea or from carbon dioxide and ammonia

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Catalysts (AREA)

Abstract

The present invention provides a kind of preparation method for production of melamine high alumina catalyst, refers in particular to the preparation method of the aluminum silica gel high with high specific surface area, pore volume, intensity and low rate of wear.The present invention with sodium silicate, sulfuric acid, boehmite as main production raw material, wherein, need soaked to be washed through aging reaming and acid after sodium silicate and sulfuric acid plastic, it is ensured that catalyst specific surface area higher and pore volume aperture, effectively improve catalyst activity.The boehmite of high-quality, the effective content and the intensity of catalyst for improving the activated alumina in catalyst are added in silica gel slurries after mashing.The high quality silicon aluminium glue of industrial requirement can be produced using the present invention:Specific surface area >=300m2/ g, the 0.7cm of pore volume 0.43/ g, rate of wear≤1.5%.Solving production has high-specific surface area, pore volume, and with high intensity, the Alusil key issue of low rate of wear.Step is simple and convenient to operate, practical.

Description

A kind of preparation method for synthesizing aluminum silica gel high
Technical field
The invention belongs to Alusil preparation field, more particularly to a kind of preparation method for synthesizing aluminum silica gel high.
Background technology
Melamine is a kind of important organic chemical industry's intermediate products, is to make to have heat-resisting, ageing-resistant, acid and alkali-resistance fire-retardant The primary raw material of three amine-formaldehyde resins of characteristic.Industrial production melamine generally uses normal, low with urea as raw material Platen press production of melamine production technology.This production technology, using fluidized bed catalytic synthesis technique, it is desirable to which catalyst has height The low advantage of intensity, high activity, price.It is catalyst that external BASF (BASF) mainly uses γ-Al2O3, but expensive. Most domestic makees catalyst using silochrom, and its cheap but catalysis activity and intensity are relatively low, and consumption is big.Part three Poly cyanamid device uses low aluminium gross porosity microspheroidal silica-alumina glue of the salic content 8% or so, high in catalysis activity and intensity In silica gel, but due to increased raw material sulphuric acid aluminium input, its cost is higher by 10% with respect to silica gel.
The content of the invention
In order to overcome above-mentioned deficiency, the present invention to provide a kind of preparation method of melamine high alumina catalyst.Using this side The Catalyst Production low cost of method preparation, product strength are high, abrasion are low, while have high activity, high selectivity, accessory substance few etc. Advantage.Alumina content in 25%-35%, with cost performance higher.
To achieve these goals, the present invention is adopted the following technical scheme that:
A kind of aluminum silica gel high, aluminium content is 25%~35%, the mesh of granularity 140~300 in the aluminum silica gel high.
Preferably, the specific surface area >=300m of the aluminum silica gel high2/ g, bulk density:0.3~0.7t/m3, abrasion:≤ 1.5%.
Present invention also offers a kind of synthetic method of Alusil high, including:
The aging reaming of silica gel particle, acid bubble, washing pulp, filtering are obtained into SiO2The wet glue of content 8~15%;
The boehmite of peptization state is mixed with above-mentioned wet glue, spray drying forming, roasting, cooling, sieved, obtained final product;
The particle diameter of the silica gel particle is 1~3mm.
When existing silica gel is used as catalyst carrier, during silica gel typically impregnated in into the solution containing catalytic active component, Solution is absorbed in the hole of silica gel, through formalities such as drying, activation, make Active components distribution on Silica Surface.But it is existing Ludox due to aperture it is too small, the load capacity to aluminum oxide is too small, is unfavorable for the diffusion of reactant molecule, it is impossible to meet big stream The melamine catalytic treatment of amount, therefore, the present invention proposes to carry out Ludox expanding treatment, improves catalyst inner surface and utilizes Rate, it is to avoid the product molecule of hole depths generation is difficult outside escape orifice, the depth side reaction for causing.Follow-up study finds:Work as height When the granularity of aluminum silica gel is 140~300 mesh, the aluminium content of aluminum silica gel high is up to 25%~35%, it is ensured that catalyst component fully divides While dissipating, Ludox catalytic efficiency is greatly improved, urea bearing capacity can reach 175Kg/T per hour.
In order to realize the balance of catalyst component dispersiveness and catalytic efficiency, it is necessary to be carried out to the particle diameter and aluminium content of Ludox Precise control, present invention research finds:If the particle diameter of the silica gel particle is SiO in wet glue after 1~3mm, reaming2Content is 8~15%, then aluminium content is up to 70%, specific surface area >=300m in the Alusil for subsequently preparing2/ g, disclosure satisfy that high flow capacity three The requirement of poly cyanamid catalysis.
Preferably, the aging treatment conditions are:Aging 1~3h at 30~70 DEG C.
Preferably, the preparation method of the boehmite of the peptization state is:After suitable quantity of water being added in boehmite, Jelly (gel), pH after 2~4, are filtered to mixed liquor to add nitric acid, are obtained final product.
Preferably, the roasting condition is:In 1~2h of activation at 300~600 DEG C.
It is furthermore preferred that the roasting condition is:In 1~2h of activation at 500~550 DEG C.
Preferably, the specific surface area >=300m of the wet glue2/ g, pore volume 0.4-0.7cm3/ g, preferably pore volume >=0.5cm3/ g。
Present invention also offers catalyst prepared by a kind of use the method, the mesh of granularity 140~300, bulk density:0.3~ 0.7t/m3, specific surface:≥300m2/ g, abrasion:≤ 1.5%.Alumina content:25~35%.
Described method relates generally to the following aspects:
(1) with sodium silicate and sulfuric acid as raw material, using air-forming process, particulate Si glueballs, silica-gel sphere particle diameter are made In 1~3mm.
(2) silica gel particle aging 1~3h reamings under the conditions of 30~70 DEG C, then through acid bubble, be washed to electrical conductivity and be less than After 1000 μ s/cm, into beater pulp, the wet glue that SiO2 contents 8~15% are obtained after slurries filtering is standby.
(3) after adding suitable quantity of water in the boehmite, add nitric acid to mixed liquor jelly (gel), pH after 2~4 Filter to obtain Alumina gel.
(4) Alumina gel and silica gel slurries mix, and regulation pH of mixed is spray dried to 6~6.5 in spray dryer Type.
(5) Alusil after being molded is further under the conditions of preferably 500~550 DEG C in 300~600 DEG C of drying and roasting converter 1~2h of activation is dried ,≤0.2% is lost to burning.
(6) after the Alusil cooling after activating, into sieved through sieve, the finished catalyst of granularity needed for being obtained.
Present invention also offers aluminum silica gel high prepared by any above-mentioned method.
Present invention also offers application of the above-mentioned aluminum silica gel high in melamine catalyst is prepared.
Beneficial effects of the present invention
(1) Alusil gone out using this technique productions method, up to 70%, the increase of aluminium content is effectively improved urges aluminium content Agent intensity, substantially reduces rate of wear, and experiment production attrition of catalyst rate is less than 1.5%
(2) the Alusil catalyst made using this method, after aging reaming, catalyst aperture and specific surface area are big (see photo), in catalytic reaction, macromolecular product melamine molecule can freely be desorbed in catalyst surface, effectively improve and urge Change speed.Experiment draws aluminium content at 25%~35%, and with excellent catalysis activity, its urea bearing capacity is reachable per hour To 175Kg/T (general commercial catalyst urea bearing capacity is in 150-165Kg/T).Catalyst choice more than 99%, accessory substance It is few, with cost performance higher.
(3) sulfate ion that production process is introduced using aging reaming, acid bubble, washing etc., effective removal raw material, significantly Acid ion is reduced to equipment corrosion.
(4) the aluminium source in catalyst and raw material boehmite, are converted into γ-type active oxidation in calcination activation Aluminium, effectively improves catalyst reaction activity.
(5) preparation method of the present invention is simple, practical, it is easy to promote.
Brief description of the drawings
Fig. 1 adsorption desorption curves;
Fig. 2 pore-size distributions.
Specific embodiment
Feature of present invention and other correlated characteristics are described in further detail by the following examples, in order to the same industry The understanding of technical staff:
Embodiment 1
With sodium silicate and sulfuric acid as raw material, using air-forming process, particulate Si glueballs is made, silica-gel sphere particle diameter is 1 ~3mm.Make silica gel particle aging 1~3h reamings under the conditions of 30~70 DEG C of shaping.Silica gel particle after reaming through acid bubble, Electrical conductivity is washed to less than after 1000 μ s/cm, into beater pulp, SiO is obtained after slurries filtering2The wet glue of content 8~15% It is standby.
Boehmite (see the table below) and 2Kg the desalted waters mixing of constant weight are weighed, under high velocity agitation, 5% is added Nitric acid to mixed liquor, jelly (gel), pH are filtered after 2~4.Then take the wet rubber cement liquid of 20Kg to mix with aluminium glue liquid, use 5% nitric acid adjusts pH of mixed 6~6.5.Mixed liquor squeezes into spray dryer spray drying forming, shaped article through plunger displacement pump 1~2h of activation is further dried under the conditions of 300~600 DEG C of drying and roasting converter.After Alusil cooling after activation, into sieve Mesh screen point, the finished catalyst of granularity needed for being obtained.
By the regulation of boehmite in embodiment, the regulation to aluminium content in Alusil is reached.The corresponding regulation of correspondence The Alusil produced its physical and chemical index is shown in comparative example.
Comparative example
Sample number into spectrum Bulk density g/ml Granularity Pore volume g/ml Abrasion %
Embodiment 1 625 120-200 396 0.71 3.2
Embodiment 2 678 120-200 442 0.65 2.2
Embodiment 3 727 120-200 487 0.6 1.45
Embodiment 4 769 120-200 514 0.53 1.32
Embodiment 5 813 120-200 476 0.47 1.23
Embodiment 6 854 120-200 407 0.41 1.14
Embodiment 7 897 120-200 338 0.33 1.07
Commercially available Alusil 900-1100 180-300 150-200 0.2-0.4 2-4
Finally it should be noted that the foregoing is only the preferred embodiments of the present invention, this hair is not limited to Bright, although being described in detail to the present invention with reference to the foregoing embodiments, for a person skilled in the art, it is still Technical scheme described in previous embodiment can be modified, or equivalent is carried out to which part.It is all in this hair Within bright spirit and principle, any modification, equivalent substitution and improvements made etc. should be included in protection scope of the present invention Within.Although above-mentioned be described with reference to accompanying drawing to specific embodiment of the invention, not to the scope of the present invention Limitation, one of ordinary skill in the art should be understood that on the basis of technical scheme those skilled in the art are not required to The various modifications or deformation made by paying creative work are still within protection scope of the present invention.

Claims (10)

1. a kind of aluminum silica gel high, it is characterised in that aluminium content is 25%~35%, granularity 140~300 in the aluminum silica gel high Mesh.
2. aluminum silica gel high as claimed in claim 1, it is characterised in that the specific surface area >=300m of the aluminum silica gel high2/ g, heap Proportion:0.3~0.7t/m3, abrasion:≤ 1.5%.
3. a kind of synthetic method of Alusil high, it is characterised in that including:
The aging reaming of silica gel particle, acid bubble, washing pulp, filtering are obtained into SiO2The wet glue of content 8~15%;
The boehmite of peptization state is mixed with above-mentioned wet glue, spray drying forming, roasting, cooling, sieved, obtained final product;
The particle diameter of the silica gel particle is 1~3mm.
4. method as claimed in claim 3, it is characterised in that the aging treatment conditions are:Aging 1 at 30~70 DEG C~ 3h。
5. method as claimed in claim 3, it is characterised in that the preparation method of the boehmite of the peptization state is: After adding suitable quantity of water in boehmite, jelly (gel), pH after 2~4, are filtered to mixed liquor to add nitric acid, are obtained final product.
6. method as claimed in claim 3, it is characterised in that the roasting condition is:In at 300~600 DEG C activation 1~ 2h。
7. method as claimed in claim 6, it is characterised in that the roasting condition is:In at 500~550 DEG C activation 1~ 2h。
8. method as claimed in claim 3, it is characterised in that the specific surface area >=300m of the wet glue2/ g, pore volume 0.4- 0.7cm3/ g, preferably pore volume >=0.5cm3/g。
9. the aluminum silica gel high that prepared by the method described in any one of claim 3-8.
10. application of the aluminum silica gel high described in claim 1,2 or 8 in melamine catalyst is prepared.
CN201710086769.3A 2017-02-17 2017-02-17 Preparation method of synthetic high-alumina silica gel Active CN106902799B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110665521A (en) * 2019-10-29 2020-01-10 青岛惠城环保科技股份有限公司 Catalyst for synthesizing melamine and preparation method thereof
CN113694911A (en) * 2021-09-16 2021-11-26 四川金象赛瑞化工股份有限公司 Catalyst for synthesizing melamine and preparation method thereof
CN113694912A (en) * 2021-09-16 2021-11-26 四川金象赛瑞化工股份有限公司 Catalyst for melamine production and preparation method thereof

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CN102580711A (en) * 2012-02-01 2012-07-18 四川金象赛瑞化工股份有限公司 Production method for synthesizing melamine catalyst by urea with gas phase method

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110665521A (en) * 2019-10-29 2020-01-10 青岛惠城环保科技股份有限公司 Catalyst for synthesizing melamine and preparation method thereof
CN113694911A (en) * 2021-09-16 2021-11-26 四川金象赛瑞化工股份有限公司 Catalyst for synthesizing melamine and preparation method thereof
CN113694912A (en) * 2021-09-16 2021-11-26 四川金象赛瑞化工股份有限公司 Catalyst for melamine production and preparation method thereof

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