CN106890863A - Hot back extrusion radiation orientation ring press - Google Patents

Hot back extrusion radiation orientation ring press Download PDF

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Publication number
CN106890863A
CN106890863A CN201710190331.XA CN201710190331A CN106890863A CN 106890863 A CN106890863 A CN 106890863A CN 201710190331 A CN201710190331 A CN 201710190331A CN 106890863 A CN106890863 A CN 106890863A
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CN
China
Prior art keywords
pressure
anchor point
compression leg
displacement
hot
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710190331.XA
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Chinese (zh)
Inventor
不公告发明人
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Shaoxing Samuel New Material Technology Co ltd
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Individual
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Priority to CN201710190331.XA priority Critical patent/CN106890863A/en
Publication of CN106890863A publication Critical patent/CN106890863A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C23/00Extruding metal; Impact extrusion
    • B21C23/21Presses specially adapted for extruding metal
    • B21C23/212Details
    • B21C23/215Devices for positioning or centering press components, e.g. die or container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C23/00Extruding metal; Impact extrusion
    • B21C23/21Presses specially adapted for extruding metal
    • B21C23/212Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C29/00Cooling or heating work or parts of the extrusion press; Gas treatment of work

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sampling And Sample Adjustment (AREA)

Abstract

The invention discloses a preparation method of a hot back extrusion radiation orientation ring press. The hot-pressed magnet has the advantages of excellent temperature stability, corrosion resistance, time stability, high density, high orientation degree, high coercive force, near-net shaping, short hot-pressing process period, no use or little use of heavy rare earth elements and the like, and is particularly suitable for application in the aspects of high-precision drivers, micro and special motors and the like. The hot pressing process has the characteristics of high efficiency, energy conservation and high material utilization rate in the preparation process. The hot-pressed neodymium iron boron does not use heavy rare earth, but can realize magnetic performance comparable to sintering, and is mainly used for a radiation orientation ring for an automobile power steering motor at present. The invention improves the yield and the processing efficiency of the hot-pressing radiation ring and the magnetic property of the product.

Description

A kind of heat back of the body radially oriented ring press of extrusion
Technical field
The present invention relates to a kind of preparation method of the heat back of the body radially oriented ring press of extrusion.
Background technology
Hot-pressed magnets have that excellent temperature stability, corrosion-resistant and time stability, consistency are high, the degree of orientation is high, strong Stupid power is high and newly net forming, heat pressing process cycle is short, the advantages of do not use or use heavy rare earth element less, is particularly suitable for high-precision The application of the aspects such as degree driver, small and special electric machine.Heat pressing process has the spy that preparation process is energy-efficient, stock utilization is high Point.Hot pressing neodymium iron boron does not use heavy rare earth, but can realize the magnetic property matched in excellence or beauty with sintering, is currently used primarily in motor turning power-assisted The radially oriented ring of motor.
The content of the invention
It is an object of the invention to provide a kind of press for preparing radially oriented ring, the method that the press is extruded using the heat back of the body Prepare radially oriented ring.
In order to reach above-mentioned purpose, solution of the invention is:
A kind of method using heat back of the body extrusion prepares the press of radially oriented ring, comprises the following steps:
Step (1), using four columns, 100 tons of upper master cylinder, annular cylinder 10T, 30 tons of lower cylinder, pressure controling precision 1%, Upper cylinder pressurizes, and lower cylinder ejector, annular cylinder fits crackle and workpiece is pushed down when above purging with out and prevent from taking out of, seaming chuck and ring Shape displacement of pressing head 370mm, push-down head displacement 80mm, idle stroke control accuracy ± 0.08mm;
Step (2), main cavity uses stainless steel interlayer water-cooled, room temperature in vacuo degree 5X10-3Pa, it is Pressure Rise Rate 4Pa/ hours, empty Stove reaches capacity the time less than 60min, and energy applying argon gas automatically control argon pressure to normal pressure+0.005-0.01MPa;
Step (3), main cavity size and compression leg stroke according to mould bases determine,>300 millimeters;Both sides transition warehouse passes through plate Valve is connected with main cavity, can independently vacuumize applying argon gas, room temperature in vacuo degree 5X10-3Pa, Pressure Rise Rate Pressure Rise Rate 4Pa/ hours;
Step (4), stays sufficient space to load and unload material, electric wire needed for vacuum cavity is reserved in both sides transition warehouse and vacuum cavity Import and export and the another part of vacuum sealing;
Step (5), using vacuum triplex, vacuum triplex automatic switch control;
Step (6), with illumination, gloves, fore-and-aft observing hole, argon pressure (+0.005MPa) control valve and table, argon pressure Alarm, hydraulic pressure alarm;
Step (7), control screen displays temperature, pressure and displacement change over time curve;
Step (8), upper compression leg has speed two-stage displacement rate controlling;
Step (9), lower compression leg has the fast row rate controlling of one-level;
Step (10), rate controlling 0.1-1.5 mm/seconds are adjustable during upper compression leg slow depression displacement;
Step (11), upper compression leg has upper and lower two anchor point, and upper anchor point is lifted and is defined in order to removable operation, lower anchor point It is pressing operation;
Step (12), lower compression leg also has upper and lower two anchor point, and dress sample is realized when upper anchor point is parallel with cavity plate top, lower fixed Site is compacting operating position, using machinery positioning;
Step (13), uniform temperature zone size:φ100×100mm;
Step (14), rated temperature:1000℃
Step (15), exists after insulation compared with deviation control after assigned temperature:±1;
Step (16), heating rate:1000 DEG C are risen to, the time is less than 60min;
Step (17), manipulator gives hot stove and the die-filling transport and the demoulding between of mould in specimen holder;
Step (18), using sliding form frame structure;
Step (19), cavity plate and seaming chuck and give hot three furnace powers respectively 2.2kw, 1.5kw, 0.6kw or so;
Step (20), using bandlet (broadband) calandria, point half body of heater (two halves are detachable).
After using such scheme, compared with prior art, the beneficial effects of the invention are as follows improve hot pressing radiation ring into The magnetic property of product rate, processing efficiency and product.
Specific embodiment
Embodiment 1
Step (1), using four columns, 100 tons of upper master cylinder, annular cylinder 10T, 30 tons of lower cylinder, pressure controling precision 1%, Upper cylinder pressurizes, and lower cylinder ejector, annular cylinder fits crackle and workpiece is pushed down when above purging with out and prevent from taking out of, seaming chuck and ring Shape displacement of pressing head 370mm, push-down head displacement 80mm, idle stroke control accuracy ± 0.08mm;
Step (2), main cavity uses stainless steel interlayer water-cooled, room temperature in vacuo degree 5X10-3Pa, it is Pressure Rise Rate 4Pa/ hours, empty Stove reaches capacity the time less than 60min, and energy applying argon gas automatically control argon pressure to normal pressure+0.005-0.01MPa;
Step (3), main cavity size and compression leg stroke according to mould bases determine,>300 millimeters;
Both sides transition warehouse is connected by push-pull valve with main cavity, can independently vacuumize applying argon gas, room temperature in vacuo degree 5X10- 3Pa, Pressure Rise Rate Pressure Rise Rate 4Pa/ hours;
Step (4), stays sufficient space to load and unload material, electric wire needed for vacuum cavity is reserved in both sides transition warehouse and vacuum cavity Import and export and the another part of vacuum sealing;
Step (5), using vacuum triplex, vacuum triplex automatic switch control;
Step (6), with illumination, gloves, fore-and-aft observing hole, argon pressure (+0.005MPa) control valve and table, argon pressure Alarm, hydraulic pressure alarm;
Step (7), control screen displays temperature, pressure and displacement change over time curve;
Step (8), upper compression leg has speed two-stage displacement rate controlling;
Step (9), lower compression leg has the fast row rate controlling of one-level;
Step (10), rate controlling 0.1-1.5 mm/seconds are adjustable during upper compression leg slow depression displacement;
Step (11), upper compression leg has upper and lower two anchor point, and upper anchor point is lifted and is defined in order to removable operation, lower anchor point It is pressing operation;
Step (12), lower compression leg also has upper and lower two anchor point, and dress sample is realized when upper anchor point is parallel with cavity plate top, lower fixed Site is compacting operating position, using machinery positioning;
Step (13), uniform temperature zone size:φ100×100mm;
Step (14), rated temperature:1000℃
Step (15), exists after insulation compared with deviation control after assigned temperature:±1;
Step (16), heating rate:1000 DEG C are risen to, the time is less than 60min;
Step (17), manipulator gives hot stove and the die-filling transport and the demoulding between of mould in specimen holder;
Step (18), using sliding form frame structure;
Step (19), cavity plate and seaming chuck and give hot three furnace powers respectively 2.2kw, 1.5kw, 0.6kw or so;
Step (20), using bandlet (broadband) calandria, point half body of heater (two halves are detachable).
Embodiment 2
Step (1), using four columns, 100 tons of upper master cylinder, annular cylinder 5T, 40 tons of lower cylinder, pressure controling precision 1%, on Oil cylinder pressurizes, and lower cylinder ejector, annular cylinder fits crackle and workpiece is pushed down when above purging with out and prevent from taking out of, seaming chuck and annular Displacement of pressing head 370mm, push-down head displacement 80mm, idle stroke control accuracy ± 0.08mm;
Step (2), main cavity uses stainless steel interlayer water-cooled, room temperature in vacuo degree 5X10-3Pa, it is Pressure Rise Rate 4Pa/ hours, empty Stove reaches capacity the time less than 60min, and energy applying argon gas automatically control argon pressure to normal pressure+0.005-0.01MPa;
Step (3), main cavity size and compression leg stroke according to mould bases determine,>300 millimeters;Both sides transition warehouse passes through plate Valve is connected with main cavity, can independently vacuumize applying argon gas, room temperature in vacuo degree 5X10-3Pa, Pressure Rise Rate Pressure Rise Rate 4Pa/ hours;
Step (4), stays sufficient space to load and unload material, electric wire needed for vacuum cavity is reserved in both sides transition warehouse and vacuum cavity Import and export and the another part of vacuum sealing;
Step (5), using vacuum triplex, vacuum triplex automatic switch control;
Step (6), with illumination, gloves, fore-and-aft observing hole, argon pressure (+0.005MPa) control valve and table, argon pressure Alarm, hydraulic pressure alarm;
Step (7), control screen displays temperature, pressure and displacement change over time curve;
Step (8), upper compression leg has speed two-stage displacement rate controlling;
Step (9), lower compression leg has the fast row rate controlling of one-level;
Step (10), rate controlling 0.1-1.5 mm/seconds are adjustable during upper compression leg slow depression displacement;
Step (11), upper compression leg has upper and lower two anchor point, and upper anchor point is lifted and is defined in order to removable operation, lower anchor point It is pressing operation;
Step (12), lower compression leg also has upper and lower two anchor point, and dress sample is realized when upper anchor point is parallel with cavity plate top, lower fixed Site is compacting operating position, using machinery positioning;
Step (13), uniform temperature zone size:φ300×300mm;
Step (14), rated temperature:1000℃
Step (15), exists after insulation compared with deviation control after assigned temperature:±1;
Step (16), heating rate:1000 DEG C are risen to, the time is less than 60min;
Step (17), manipulator gives hot stove and the die-filling transport and the demoulding between of mould in specimen holder;
Step (18), using sliding form frame structure;
Step (19), cavity plate and seaming chuck and give hot three furnace powers respectively 2.2kw, 1.5kw, 0.6kw or so;
Step (20), it is in calandria, induction coil plus corundum set and graphite cannula to use induction coil, and body of heater is monoblock type.
Embodiment 3
Step (1), using four columns, 100 tons of upper master cylinder, annular cylinder 10T, 30 tons of lower cylinder, pressure controling precision 1%, Upper cylinder pressurizes, and lower cylinder ejector, annular cylinder fits crackle and workpiece is pushed down when above purging with out and prevent from taking out of, seaming chuck and ring Shape displacement of pressing head 370mm, push-down head displacement 80mm, idle stroke control accuracy ± 0.08mm;
Step (2), compression leg stroke according to mould bases determine,>300 millimeters;
Step (3), with illumination, hydraulic pressure alarm;
Step (4), control screen displays temperature, pressure and displacement change over time curve;
Step (5), upper compression leg has speed two-stage displacement rate controlling;
Step (6), lower compression leg has the fast row rate controlling of one-level;
Step (7), rate controlling 0.1-1.5 mm/seconds are adjustable during upper compression leg slow depression displacement;
Step (8), upper compression leg has upper and lower two anchor point, and upper anchor point is lifted and is defined in order to removable operation, lower anchor point It is pressing operation;
Step (9), lower compression leg also has upper and lower two anchor point, and dress sample is realized when upper anchor point is parallel with cavity plate top, lower fixed Site is compacting operating position, using machinery positioning;
Step (10), uniform temperature zone size:φ100×100mm;
Step (11), rated temperature:1000℃
Step (12), exists after insulation compared with deviation control after assigned temperature:±1;
Step (13), heating rate:1000 DEG C are risen to, the time is less than 60min;
Step (14), manipulator gives hot stove and the die-filling transport and the demoulding between of mould in specimen holder;
Step (15), using sliding form frame structure;
Step (16), cavity plate and seaming chuck and give hot three furnace powers respectively 2.2kw, 1.5kw, 0.6kw or so;
Step (17), using taenidium calandria, body of heater is monoblock type;
Step (18), in stove can applying argon gas in case magnet aoxidize.

Claims (8)

1. a kind of heat back of the body extrudes the preparation method of radially oriented ring press, it is characterised in that comprise the following steps:
Step (1), using four columns, 100 tons of upper master cylinder, annular cylinder 10T, 30 tons of lower cylinder, pressure controling precision 1% oils Cylinder is pressurizeed, and lower cylinder ejector, annular cylinder fits crackle and workpiece is pushed down when above purging with out and prevents from taking out of, and seaming chuck and annular are pressed Head displacement 370mm, push-down head displacement 80mm, idle stroke control accuracy ± 0.08mm;
Step (2), main cavity uses stainless steel interlayer water-cooled, room temperature in vacuo degree 5X10-3Pa, Pressure Rise Rate 4Pa/ hours, empty stove reached 60min is less than to limit time, and energy applying argon gas automatically control argon pressure to normal pressure+0.005-0.01MPa;
Step (3), main cavity size and compression leg stroke according to mould bases determine,>300 millimeters;Both sides transition warehouse by push-pull valve with Main cavity is connected, and can independently vacuumize applying argon gas, room temperature in vacuo degree 5X10-3Pa, Pressure Rise Rate Pressure Rise Rate 4Pa/ hours;
Step (4), stays sufficient space to load and unload material, electric wire turnover needed for vacuum cavity is reserved in both sides transition warehouse and vacuum cavity Mouth and the another part of vacuum sealing;
Step (5), using vacuum triplex, vacuum triplex automatic switch control;
Step (6), with illumination, gloves, fore-and-aft observing hole, argon pressure (+0.005MPa) control valve and table, argon pressure report Alert, hydraulic pressure alarm;
Step (7), control screen displays temperature, pressure and displacement change over time curve;
Step (8), upper compression leg has speed two-stage displacement rate controlling;
Step (9), lower compression leg has the fast row rate controlling of one-level;
Step (10), rate controlling 0.1-1.5 mm/seconds are adjustable during upper compression leg slow depression displacement;
Step (11), upper compression leg has upper and lower two anchor point, and upper anchor point is lifted and is defined in order to removable operation, and lower anchor point is pressure System operation;
Step (12), lower compression leg also has upper and lower two anchor point, and dress sample, lower anchor point are realized when upper anchor point is parallel with cavity plate top It is compacting operating position, using machinery positioning;
Step (13), uniform temperature zone size:φ100×100mm;
Step (14), rated temperature:1000℃
Step (15), exists after insulation compared with deviation control after assigned temperature:±1;
Step (16), heating rate:1000 DEG C are risen to, the time is less than 60min;
Step (17), manipulator gives hot stove and the die-filling transport and the demoulding between of mould in specimen holder;
Step (18), using sliding form frame structure;
Step (19), cavity plate and seaming chuck and give hot three furnace powers respectively 2.2kw, 1.5kw, 0.6kw or so;
Step (20), using bandlet (broadband) calandria, point half body of heater (two halves are detachable).
2. a kind of heat back of the body as claimed in claim 1 extrudes the preparation method of radially oriented ring press, it is characterised in that:
Step (1), framework include four columns or two columns, upper master cylinder 50-100 tons, annular cylinder 1-20T, 10-50 tons of lower cylinder, Pressure controling precision 1-2%, seaming chuck and annular displacement of pressing head 100-500mm, push-down head displacement 50-500mm, null process control Precision ± 0.04-0.2mm.
3. a kind of heat back of the body as claimed in claim 1 extrudes the preparation method of radially oriented ring press, it is characterised in that:Step (2), main cavity includes using vacuum sealing, also including cavity blow-by, but fills inert protective gas.
4. a kind of heat back of the body as claimed in claim 1 extrudes the preparation method of radially oriented ring press, it is characterised in that:Step (7), control screen displays temperature, pressure and displacement changes over time curve.
5. a kind of heat back of the body as claimed in claim 1 extrudes the preparation method of radially oriented ring press, it is characterised in that:Step (10), rate controlling 0-10 mm/seconds are adjustable during upper compression leg slow depression displacement.
6. a kind of heat back of the body as claimed in claim 1 extrudes the preparation method of radially oriented ring press, it is characterised in that:Step (12), lower compression leg has upper and lower two anchor point, and dress sample is realized when upper anchor point is parallel with cavity plate top, and lower anchor point is compacting work Position, using machinery positioning.
7. a kind of heat back of the body as claimed in claim 1 extrudes the preparation method of radially oriented ring press, it is characterised in that:Step (18), using sliding form frame structure.
8. a kind of heat back of the body as claimed in claim 1 extrudes the preparation method of radially oriented ring press, it is characterised in that:Step (20), mode of heating includes two kinds of mode of heatings of resistance and induction coil, and resistance heating includes bandlet calandria and taenidium two Kind;Body of heater is divided to monoblock type and is divided to two kinds of half formula body of heater;Add corundum set and graphite cannula in induction coil.
CN201710190331.XA 2017-03-28 2017-03-28 Hot back extrusion radiation orientation ring press Pending CN106890863A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710190331.XA CN106890863A (en) 2017-03-28 2017-03-28 Hot back extrusion radiation orientation ring press

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710190331.XA CN106890863A (en) 2017-03-28 2017-03-28 Hot back extrusion radiation orientation ring press

Publications (1)

Publication Number Publication Date
CN106890863A true CN106890863A (en) 2017-06-27

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4963320A (en) * 1989-04-14 1990-10-16 Daido Tokushuko Kabushiki Kaisha Method and apparatus for producing anisotropic rare earth magnet
JPH02263415A (en) * 1989-04-04 1990-10-26 Daido Steel Co Ltd Manufacture of radial anisotropic permanent magnet
CN1770338A (en) * 2005-09-08 2006-05-10 浙江升华强磁材料有限公司 Forming process for radially oriented magnetic ring
CN2917849Y (en) * 2006-07-07 2007-07-04 唐建军 Oil drill pipe joint die
CN101202143A (en) * 2007-11-09 2008-06-18 钢铁研究总院 High performance radial hot pressing magnet ring and preparation method thereof
CN106057462A (en) * 2016-07-13 2016-10-26 太原盛开源永磁设备有限公司 Shifting magnetic field type method and device for pressing radiant orientation circular ring

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02263415A (en) * 1989-04-04 1990-10-26 Daido Steel Co Ltd Manufacture of radial anisotropic permanent magnet
US4963320A (en) * 1989-04-14 1990-10-16 Daido Tokushuko Kabushiki Kaisha Method and apparatus for producing anisotropic rare earth magnet
CN1770338A (en) * 2005-09-08 2006-05-10 浙江升华强磁材料有限公司 Forming process for radially oriented magnetic ring
CN2917849Y (en) * 2006-07-07 2007-07-04 唐建军 Oil drill pipe joint die
CN101202143A (en) * 2007-11-09 2008-06-18 钢铁研究总院 High performance radial hot pressing magnet ring and preparation method thereof
CN106057462A (en) * 2016-07-13 2016-10-26 太原盛开源永磁设备有限公司 Shifting magnetic field type method and device for pressing radiant orientation circular ring

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Effective date of registration: 20200605

Address after: 311800 Taozhu sub district office, No. 368, Huancheng North Road, Zhuji Taozhu sub district, Shaoxing City, Zhejiang Province

Applicant after: Shaoxing Samuel New Material Technology Co.,Ltd.

Address before: 364012 Longyan City, Fujian province Xinluo District, Xiao East Road, building 2, No. 1302, Greenville.

Applicant before: Xie Wei

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Application publication date: 20170627

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