CN106879247B - Suction nozzle inspection device - Google Patents

Suction nozzle inspection device Download PDF

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Publication number
CN106879247B
CN106879247B CN201710080425.1A CN201710080425A CN106879247B CN 106879247 B CN106879247 B CN 106879247B CN 201710080425 A CN201710080425 A CN 201710080425A CN 106879247 B CN106879247 B CN 106879247B
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suction nozzle
flow
air
suction
cleaning
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CN106879247A (en
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手岛力茂
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0404Pick-and-place heads or apparatus, e.g. with jaws
    • H05K13/0408Incorporating a pick-up tool
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/08Monitoring manufacture of assemblages

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Operations Research (AREA)
  • Supply And Installment Of Electrical Components (AREA)
  • Manipulator (AREA)

Abstract

A kind of suction nozzle inspection device of cleaning state that can check the suction nozzle after cleaning is provided.Suction nozzle inspection device has: rotating device (20), makes turntable (30) rotation regulation rotation angle every time;Suction nozzle keeps pallet (40), and turntable (30) are installed in a manner of removable, and is circumferentially equally spaced equipped with multiple suction nozzle maintaining parts (40f) that suction nozzle (500) are kept with plumbness;Suction nozzle interconnecting piece (51), is arranged in a manner of it can move along the vertical direction, is connected to and in communication with suction nozzle (500) suction nozzle hole;Pump supplies air to suction nozzle interconnecting piece (51);Flow testing division, the flow for the air that detection is supplied via suction nozzle interconnecting piece to suction nozzle by pump;And state determination unit is cleaned, the cleaning state of suction nozzle (500) is determined based on the flow of the air detected by flow testing division.

Description

Suction nozzle inspection device
The application be the applying date be on May 8th, 2013, application No. is the inspections of 201310167093.2, entitled suction nozzle Look into the divisional application of this application of device.
Technical field
The present invention relates to the devices that the suction nozzle to absorptive element is checked.
Background technique
The previous scheme for proposing to have electronic element installation device shown in patent document 1.Such electronic component installation dress Set be the electronic component supplied is adsorbed using suction nozzle and is carried to electric substrate installation site and by the electronics member Part is installed to the device on electric substrate.
With the operating of electronic element installation device, accumulation has the foreign matters such as solder, dust in the suction nozzle hole of suction nozzle.In this way One, the adsorption capacity of the electronic component generated by suction nozzle declines, and is to lead to not utilize suction electronics in worst situation Element or situations such as fallen off by the electronic component of suction, may produce bad substrate.Therefore, regularly from electronic component Mounting device dismantles suction nozzle, the suction nozzle using clearing apparatus such as supersonic wave cleaning machine or drilling equipments to the suction nozzle disassembled Hole is cleaned.
Patent document
Patent document 1: Japanese Unexamined Patent Publication 2004-179636 bulletin
However, reliably whether therefore, it is difficult to confirm the cleaning in suction nozzle hole since the inside in suction nozzle hole is difficult to visual confirmation It carries out, when remaining has foreign matter in suction nozzle hole, asking for the suction force decline of the electronic component by above-mentioned suction nozzle generation can be generated Topic.
Summary of the invention
Given this situation the present invention makes, provide a kind of suction of cleaning state that can check the suction nozzle after cleaning Mouth check device.
It in order to solve above-mentioned problem, is a kind of suction nozzle inspection device according to the present invention of technical solution 1, to for adsorbing The cleaning state of the suction nozzle of element is checked that the suction nozzle inspection device has: erecting bed;Suction nozzle keeps pallet, can revolve The mode turned is set to above-mentioned erecting bed, and is circumferentially equally spaced equipped with multiple suction nozzles that said suction nozzle is kept with plumbness Maintaining part;Rotating device makes said suction nozzle that pallet be kept to rotate defined rotation angle every time and make said suction nozzle maintaining part successively Indexing, which is arrived, checks position;Suction nozzle interconnecting piece is arranged in a manner of it can move along up and down direction, arrives above-mentioned inspection in indexing The suction nozzle hole of the cardinal extremity opening of the said suction nozzle of position connects, to supply or aspirate air;Flow testing division is detected via above-mentioned Suction nozzle interconnecting piece is supplied to the flow of the air in said suction nozzle hole or is aspirated from said suction nozzle hole via said suction nozzle interconnecting piece The flow of air;And state determination unit is cleaned, it is above-mentioned to determine based on the flow of the air detected by above-mentioned flow testing division The cleaning state of suction nozzle.
The invention of technical solution 2 is based on technical solution 1 or 2, wherein having on above-mentioned rotating device can be opposite In the turntable of above-mentioned erecting bed rotation, said suction nozzle keeps pallet to be installed on above-mentioned turntable in a detachable manner.
The invention of technical solution 3 is based on technical solution 1 or 2, wherein said suction nozzle check device has to above-mentioned suction The suction nozzle filming apparatus that the front end of mouth is shot, above-mentioned cleaning state determination unit are based on being shot by said suction nozzle filming apparatus To the image of front end of said suction nozzle determine the cleaning state of said suction nozzle.
The invention of technical solution 4 is based on any one of technical solution 1 to 3, wherein is equipped with and records in said suction nozzle Or the identification part of the identification information of the suction nozzle for identification is stored, said suction nozzle check device includes identification information reading part, reads Take the identification information of above-mentioned identification part;And correspondence establishment portion will be by the said suction nozzle determined by above-mentioned cleaning state determination unit Cleaning state is performed in accordance with storage with the above-mentioned identification information foundation read by above-mentioned identification information reading part.
The invention of technical solution 5 is based on the invention of technical solution 4, wherein above-mentioned identification part is above-mentioned for identification The pattern of suction nozzle, above-mentioned identification information reading part are the identification part filming apparatus for shooting above-mentioned pattern, and above-mentioned cleaning state determines Portion is stained state and is determined the cleaning state of said suction nozzle based on the pattern taken by above-mentioned identification part filming apparatus.
The invention of technical solution 6 is based on any one of technical solution 1 to 5, wherein said suction nozzle keep pallet or It is whether good in the cleaning state that position corresponding with above-mentioned each suction nozzle maintaining part is respectively equipped with display said suction nozzle on above-mentioned turntable The display unit of good result, said suction nozzle check device, which has, determines result reflection portion, which is based on above-mentioned Cleaning state determination unit makes the cleaning shape of above-mentioned display unit reflection said suction nozzle to the judgement result of the cleaning state of said suction nozzle The whether good result of state.
Invention effect
According to the invention of technical solution 1, state determination unit is cleaned based on the circulation suction nozzle hole detected by flow testing division The flow of air determine the cleaning state of suction nozzle.That is, cleaning state determination unit is being judged as the air in circulation suction nozzle hole When flow is lower than the lower limit of defined appropriate value, it is determined as in suction nozzle hole that remaining has the cleaning state of foreign matter, suction nozzle insufficient.This Sample one judges whether remaining has foreign matter in suction nozzle hole, therefore, it is determined that suction nozzle is clear by making air actual circulation in suction nozzle hole State is swept, therefore the decline of the suction force of suction nozzle can be reliably detected, the cleaning of the suction nozzle after cleaning can be reliably detected State.
According to the invention of technical solution 2, suction nozzle keeps pallet to be installed on turntable in a detachable manner.It is inciting somebody to action as a result, In the state that suction nozzle after use keeps pallet to keep by suction nozzle, suction nozzle can be cleaned using clearing apparatus, therefore nothing Pallet shifting need to be kept to change to suction nozzle the suction nozzle after cleaning to check the cleaning state of suction nozzle, workability is good.
According to the invention of technical solution 3, before cleaning state determination unit based on the suction nozzle taken by suction nozzle filming apparatus The image of end determines the cleaning state of suction nozzle.That is, cleaning the figure of front end of the state determination unit based on the suction nozzle taken As and be judged as suction nozzle front end opening suction nozzle hole at remaining have foreign matter when, be determined as that the cleaning state of suction nozzle is not filled Point.As a result, other than the inspection based on the suction nozzle hole that ventilates, it is residual to also check for the presence or absence of the foreign matter of opening portion in suction nozzle hole It deposits, therefore is able to detect the sign of the suction force decline of suction nozzle.Moreover, can prevent foreign matter from falling from the opening portion in suction nozzle hole. Moreover, cleaning the image of front end of the state determination unit based on the suction nozzle taken and being judged as the peripheral part of the front end of suction nozzle When being attached with foreign matter, it is determined as that the cleaning state of suction nozzle is insufficient.Therefore, it can prevent foreign matter from aspirating from suction nozzle to element When the peripheral part of the front end for being attached to suction nozzle fall.Moreover, cleaning front end of the state determination unit based on the suction nozzle taken The image in portion is also able to detect the breakage of the front end of suction nozzle.
According to the invention of technical solution 4, identification information reading part reads the identification information of suction nozzle, and correspondence establishment portion is by suction nozzle Cleaning state and identification information foundation be performed in accordance with storage.It is performed in accordance with as a result, by referring to identification information foundation The cleaning state of the suction nozzle of storage is able to confirm that the cleaning state of each suction nozzle.Moreover, because establishing the cleaning shape of corresponding suction nozzle State and identification information are successively stored in storage unit, therefore are able to carry out the record management of the cleaning state of suction nozzle.
According to the invention of technical solution 5, the pattern i.e. identification part of the suction nozzle for identification is recorded on the surface of suction nozzle, clearly Sweep state determination unit being stained state and determine the cleaning state of suction nozzle based on the pattern taken by identification part filming apparatus.By This, can determine that the pattern of suction nozzle for identification is stained state, therefore can be avoided the reading of the pattern on the device of installation suction nozzle It takes out wrong.
According to the invention of technical solution 6, determine that result reflection portion makes set on each aobvious of position corresponding with suction nozzle maintaining part Show portion reflection suction nozzle cleaning state whether good result.Which suction nozzle operator can readily recognize and exist as a result, It cleans bad.
Detailed description of the invention
Fig. 1 is the top view for indicating the structure of suction nozzle inspection device of present embodiment.
Fig. 2 is the main view for indicating the structure of suction nozzle inspection device of present embodiment.
In Fig. 3, (A) is the top view that rotating device on a mobile station is arranged.It (B) is the main view of (A).
In Fig. 4, (A) is the top view that suction nozzle keeps pallet.It (B) is the partial sectional view of (A).
In Fig. 5, (A) is the top view of suction nozzle.(B) it is cross-sectional view along the B-B of (A).
Fig. 6 is along the cross-sectional view of the A-A of Fig. 1, is the figure for indicating suction nozzle filming apparatus 80.
Fig. 7 is the cleaning/inspection operation flow chart for indicating suction nozzle.
Fig. 8 is the flow chart of the suction nozzle inspection processing executed by control unit shown in FIG. 1.
Fig. 9 is that the suction nozzle for indicating to generate by control unit shown in FIG. 1 checks the explanatory diagram of information.
Description of symbols
13 ... mobile stations (erecting bed)
20 ... rotating devices
30 ... turntables
40 ... suction nozzles keep pallet
40f ... suction nozzle maintaining part
40j ... display unit
55 ... pumps
58 ... flow detection sensors (flow testing division)
60 ... jacking systems (determine result reflection portion)
70 ... identification part filming apparatus
80 ... suction nozzle filming apparatus
90 ... control units (clean state determination unit, correspondence establishment portion)
90a ... storage unit
100 ... suction nozzle inspection devices
500 ... suction nozzles
The identification part 501d ...
501e ... pattern
The adsorption section 502b ...
502f ... suction nozzle hole
Specific embodiment
(outline of suction nozzle inspection device)
Hereinafter, embodiments of the present invention will be described based on the drawings.As shown in FIG. 1 to 3, the suction nozzle inspection of present embodiment Looking into device 100 mainly includes base station 11, guide rail 12, mobile station 13, slide unit 14, rotating device 20, turntable 30, suction nozzle holding Pallet 40, flow inspection portion 50, jacking system 60, identification part filming apparatus 70, suction nozzle filming apparatus 80 and control unit 90.
Multiple guide rails 12 are disposed on base station 11.It is equipped in a manner of it can slide respectively on each guide rail 12 Slide unit 14.The mobile station 13 of plate is installed on slide unit 14.Mobile station 13 is existed by the actuators such as cylinder 15 It is moved between setting position A on base station 11 and inspection position B.
(rotating device)
Then, using Fig. 3, rotating device 20 is illustrated.Suction nozzle is kept the suction nozzle of pallet 40 to protect by rotating device 20 Successively each inspection position (1)~(3) (shown in Fig. 1) is given in indexing to the portion 40f of holding, and mainly includes tilting member 21, rotary part 22, promotees Dynamic device 23, the first stop component 24, the second stop component 25 and turntable 30.Tilting member 21 includes disk-shaped main part 21a With the protruding portion 21b of the plate outstanding to outer peripheral side of the outer rim from main part 21a, and can be with the center of main part 21a Oscillation center is swingingly installed on mobile station 13.
Rotary part 22 is multiple clamping lock 22a are formed in peripheral part interval predetermined angular disk-shaped, in swing part In part 21, mobile station 13 is installed in a manner of it can rotate.In the present embodiment, clamping lock 22a is formed in rotation with 15 ° of intervals The peripheral part of rotation member 22.In addition, rotary part 22 can be rotated relative to tilting member 21.
First stop component 24 is mounted in mobile station 13 in swingable mode, and not shown force application part is to rotation The side clamping lock 22a of component 22 exerts a force and engages with clamping lock 22a.Through this structure, rotary part 22 only can be to a side It is rotated to (being in the present embodiment clockwise).
Second stop component 25 is installed on the protruding portion 21b of tilting member 21 in a swingable manner, not shown Force application part exerts a force to the side clamping lock 22a of rotary part 22 and engages with clamping lock 22a.
Actuator 23 is cylinder in the present embodiment, has main body 23a and in a manner of it can exit from main body 23a The bar 23b of sliding.Actuator 23 is connect with aftermentioned control unit 90, moves back bar 23b according to the control signal from control unit 90 Out.Main body 23a is mounted in a swingable manner in mobile station 13.The front end of bar 23b is via bracket 26 and with swingable Mode is mounted on the protruding portion 21b of tilting member 21.
Through this structure, it since the state that bar 23b keeps out of the way in main body 23a, when bar 23b is prominent, swings Component 21 swings predetermined angular.So, the second stop component 25 engages with the clamping lock 22a of rotary part 22, therefore rotates Component 22 deasil rotates predetermined angular (the spacing a considerable amount with clamping lock 22a1).Also, when bar 23b keeps out of the way main body When in 23a, the first stop component 24 engages with clamping lock 22a, therefore can prevent the rotation counterclockwise of rotary part 22.Such one Come, by bar 23b protrusion, the one-off for the actuator 23 kept out of the way, the rotation of rotary part 22 is comparable with clamping lock 22a1 spacing Amount.
Turntable 30 be it is generally cylindrical shaped, rotation center is set as identical as rotary part 22 and is mounted on rotary part 22 On.So, turntable 30 is rotatably mounted in mobile station 13.Outer diameter is formed with than it on the top of turntable 30 The holding section 30a of the small cylindrical shape of his part.The rotation with turntable 30 is formed with around the base portion of holding section 30a The vertical plane of axis, that is, mounting surface 30b.Positioning protrusion 30c is formed on mounting surface 30b.On the holding section 30a of turntable 30 It is equipped with multiple identification sensor 30d with being spaced predetermined angular.Identification sensor 30d is in object close to identification sensor 30d When will test the proximity sensor that signal exports to control unit 90.
(suction nozzle holding pallet)
Then, using Fig. 4, pallet 40 is kept to be illustrated suction nozzle.After suction nozzle keeps pallet 40 to keep with plumbness The multiple suction nozzles 500 stated.It includes: the mounting portion 40a of the cylindrical shape formed in its underpart that suction nozzle, which keeps pallet 40,;With mounting portion 40a is coaxially formed the disk-shaped maintaining part 40b on mounting portion 40a.
The internal diameter cylindrical shape more slightly larger than the outer diameter of holding section 30a (shown in Fig. 3) is formed in the lower surface of mounting portion 40a Space, that is, engaging recessed part 40c.Internal diameter is formed with than positioning in the peripheral part of the engaging recessed part 40c of the lower surface of mounting portion 40a Space, that is, location indentations 40d of the slightly larger cylindrical shape of the outer diameter of protrusion 30c (shown in Fig. 3).Engaging recessed part 40c and holding section 30a engaging, and location indentations 40d engages with positioning protrusion 30c, is mounted on so that suction nozzle holding pallet 40 is coaxially positioned On turntable 30 (shown in Fig. 1, Fig. 2).So, suction nozzle keeps pallet 40 to be installed on turntable 30 in a manner of removable.
It is formed with single or multiple identification protrusion 40e while predetermined angular is spaced on the bottom surface of engaging recessed part 40c.It will inhale When mouth keeps pallet 40 to be installed on turntable 30, identification protrusion 40e configuration is in position corresponding with the identification sensor 30d of turntable 30 It sets.Identify that number, the position of protrusion 40e are different according to the difference of suction nozzle holding pallet 40.For example, of identification protrusion 40e Number, position are different according to the number of suction nozzle maintaining part 40f, the difference of the angle of i.e. adjacent suction nozzle maintaining part 40f.It will inhale When mouth keeps pallet 40 to be installed to turntable 30, each identification sensor 30d detects or does not detect identification protrusion 40e, is controlling as a result, Portion 90 can recognize that the suction nozzle for being installed on turntable 30 keeps pallet 40.
On maintaining part 40b, (interval equal angles) breakthrough form at equal intervals on the circumference shown in the single dotted broken line of Fig. 4 At there is suction nozzle maintaining part 40f.In the present embodiment, suction nozzle maintaining part 40f includes positioning region 40g and its underpart of upper part The internal diameter of insertion portion 40h, positioning region 40g are bigger than the internal diameter of insertion portion 40h.It is formed between positioning region 40g and insertion portion 40h Horizontal face, that is, mounting surface 40i.
On maintaining part 40b, display unit 40j is equipped in position corresponding with each suction nozzle maintaining part 40f.In present embodiment In, the peripheral side of each suction nozzle maintaining part 40f is arranged in display unit 40j.Display unit 40j includes the display barrel 40k of cylindrical shape, passes through The logical receiving portion for being formed in maintaining part 40b and accommodating display barrel 40k in a manner of it can slide along up and down direction 40m, the pressing component 40n that the outer peripheral surface of display barrel 40k is pressed.From the top down different on display barrel 40k Position is formed with upside locating slot 40p and downside locating slot 40q in complete cycle respectively.Pressing component 40n is in the present embodiment It is the bulb stopper with the ball 40r engaged with locating slot 40p, 40q.Through this structure, display barrel 40k is positioned in following two A position: ball 40r engages with upside locating slot 40p and display barrel 40k is made to be housed in the position in the 40m of receiving portion completely;And ball 40r engages with downside locating slot 40q and makes display barrel 40k from the upper surface of maintaining part 40b position outstanding.
(suction nozzle)
Then Fig. 5 is used, illustrates the suction nozzle 500 checked by the suction nozzle inspection device 100 of present embodiment.Element peace The suction nozzle 500 of assembling device is adsorbed and is transported to the quilts such as substrate to successively supplying to the element of the electronic component of supply position etc. The installation site for installing object, for the element to be installed on material installed.As shown in (B) of Fig. 5, suction nozzle 500 includes fixed part 501, movable part 502, helical spring 503.
Fixed part 501 is mounted on the suction nozzle bracket of element fixing apparatus in a manner of removable, including cylindric cylinder The portion 501a and disk-shaped flange part 501b formed to outer peripheral side from the midway portion of canister portion 501a.Than flange part 501b Canister portion 501a by top is formed with mounting rod 501c outstanding to outer peripheral side.The top of canister portion 501a is chimeric with suction nozzle bracket, Mounting rod 501c engages with suction nozzle bracket, so that suction nozzle 500 is installed on suction nozzle bracket.
As shown in (A) of Fig. 5, identification part 501d is equipped in the upper surface of flange part 501b.In identification part, 501d is with two dimension Or three-dimensional pattern 501e (2 d code or three-dimensional code) records each suction nozzle 500 intrinsic " identification information ".When by suction nozzle 500 when being installed on suction nozzle bracket, and identification part 501d is read by the filming apparatus for being set to suction nozzle bracket, and element fixing apparatus is based on reading The pattern 501e of the identification part 501d taken identifies the specification of suction nozzle 500.
Movable part 502 includes base portion side suction nozzle 502a, adsorption section 502b and spring receiving portion 502c.Base portion side suction nozzle 502a It is cylindrical shape, upper part is slidably inserted into canister portion 501a.Adsorption section 502b is mounted on base portion side suction nozzle The outer diameter of the lower end of 502a, lower end is smaller than the outer diameter of other parts.The flow path of base portion side suction nozzle 502a and adsorption section 502b at For suction nozzle hole 502f, by aspirating air from the suction nozzle hole 502f, using adsorption section 502b come absorptive element.
Spring receiving portion 502c includes: the plectane formed to outer peripheral side from the midway portion of base portion side suction nozzle 502a or lower part The receiving portion 502d of shape;The spring maintaining part 502e of the cylindrical shape formed upwards with the outer rim in receiving portion 502d.
Helical spring 503 configures between the peripheral side of the lower part of canister portion 501a and the inner circumferential side of spring maintaining part 502e, Upper part is abutted with the lower surface of flange part 501b, and its lower end is abutted with receiving portion 502d, by movable part 502 relative to solid Determine portion 501 to exert a force downwards.Through this structure, movable part 502 is mounted to relative to fixed part 501 and along upper Lower direction sliding.
Movable part 502 passes through suction nozzle maintaining part 40f, and flange part 501b is positioned on mounting surface 40i, multiple suction nozzles 500 by Suction nozzle keeps the suction nozzle maintaining part 40f of pallet 40 to remain plumbness (shown in Fig. 1).In addition, positioning region 40g (Fig. 4 shows) The size of internal diameter is more slightly larger than the size of the outer diameter of flange part 501b (Fig. 5 shows).Therefore, suction nozzle 500 keeps pallet 40 in suction nozzle It is positioned in horizontal direction.
(flow inspection portion)
Then, using Fig. 1 and Fig. 2, flow inspection portion 50 is illustrated.In addition, in Fig. 2, do not indicate aftermentioned on Lower mobile device 52.As shown in Figure 1, flow inspection portion 50 includes suction nozzle interconnecting piece 51, moves up and down device 52, air flow circuit 54, pump 55, pressure accumulation portion 56, solenoid valve 57, flow detection sensor 58 and pressure sensor 59.As shown in Figure 1, suction nozzle interconnecting piece 51 be bulk, configures and keeps the surface of the suction nozzle maintaining part 40f of pallet 40 to the suction nozzle for checking position (3) in indexing.Such as Fig. 2 It is shown, the air flue 51a in its lower ending opening is formed in suction nozzle interconnecting piece 51.Moreover, in the opening portion of air flue 51a The cricoid sealing element 51b being made of flexible materials such as rubber, resins is installed.
Moving up and down device 52 is the device for carrying out supporting and moving along up and down direction to suction nozzle interconnecting piece 51, is mounted on On base station 11.It moves up and down device 52 to have: suction nozzle interconnecting piece 51 being vertically slidably movable along the mobile straight line of up and down direction and is drawn The guide portion (not shown) of guiding element etc.;With the moving portion 52a for moving suction nozzle interconnecting piece 51 along up and down direction, the moving portion 52a is made of ball-screw, ball nut and the motor for rotating ball-screw etc..Side of the moving portion 52a can communicate Formula is connect with control unit 90, according to the control signal exported from control unit 90, moving portion 52a operating, suction nozzle interconnecting piece 51 along Up and down direction is mobile.
Pump 55 is connect by air flow circuit 54 with the air flue 51a of suction nozzle interconnecting piece 51, and is supplied to air flue 51a Air.As shown in Figure 1, being successively arranged pressure accumulation portion 56, solenoid valve 57, flow detection from 55 sides of pump in the midway of air flow circuit 54 Sensor 58.
Pressure accumulation portion 56 is the tank for accumulating the compressed air generated by pump 55.The pressure in detection pressure accumulation portion 56 is equipped in pressure accumulation portion 56 Power simultaneously will test the pressure sensor 59 that signal is exported to control unit 90.
Solenoid valve 57 always blocks air flow circuit 54, and connect in a manner of it can communicate with control unit 90.According to next From the control signal of control unit 90, solenoid valve 57 is opened or is blocked to air flow circuit 54.
Flow detection sensor 58 is the sensor detected to the flow of the air to circulate in air flow circuit 54, and Detection signal is exported to control unit 90.
(jacking system)
Then, using Fig. 2, jacking system 60 is illustrated.Suction nozzle is kept the display barrel of pallet 40 by jacking system 60 40k is jacked up upwards, and is arranged in mobile station 13.Jacking system 60 includes main body 61 and protrudes simultaneously from the upper surface of main body 61 It is mounted to the jack-up pin 62 that can be moved relative to main body 61 along up and down direction.The configuration of pin 62 is jacked up in indexing to inspection position (3) suction nozzle keeps the underface of the display barrel 40k of pallet 40.Main body 61 have make jack up pin 62 moved along up and down direction, And the actuator (not shown) being connect in a manner of it can communicate with control unit 90.According to the control signal from control unit 90, Actuator makes jack-up pin 62 be moved upward or keep out of the way downwards.When jack-up pin 62 is moved upward, jacking up pin 62 will locate Display barrel 40k right above it is jacked up.
(identification part shooting)
Then, using Fig. 1, Fig. 2, illustrate identification part filming apparatus 70.Identification part filming apparatus 70 is to read suction nozzle 500 The device of the pattern 501e (shown in Fig. 5 (A)) of identification part 501d.Identification part filming apparatus 70 is by 72 structure of filming apparatus 71 and bracket At.The configuration of filming apparatus 71 keeps the surface of the suction nozzle maintaining part 40f of pallet 40 to the suction nozzle for checking position (1) in indexing. Filming apparatus 71 has the capturing elements such as CCD, CMOS and the lens for the image that is taken is imaged out on the capturing element, to identification Portion 501d is shot, and photographed data is exported to control unit 90.Bracket 72 is mounted on base station 11, and by filming apparatus 71 Indexing is maintained to the surface for the suction nozzle maintaining part 40f for checking position (1).
(suction nozzle filming apparatus)
Then, using Fig. 1, Fig. 2, Fig. 6, suction nozzle filming apparatus 80 is illustrated.Suction nozzle filming apparatus 80 is to by suction nozzle The adsorption section 502b for the suction nozzle 500 for keeping the suction nozzle maintaining part 40f of pallet 40 to keep is shot.Suction nozzle filming apparatus 80 includes Filming apparatus 81, photo-emission part 82 and bracket 83.Suction nozzle filming apparatus 80 keeps the side coil of pallet 40 (turntable 30) in suction nozzle It sets via bracket 83 and is installed on base station 11.Filming apparatus 81 includes the framework 81a of the bottomed tube of lower opening;CCD, The capturing elements such as CMOS 81b;And the single or multiple lens 81c for the image that is taken are imaged out on capturing element 81b.
Photo-emission part 82 keeps the lower position of pallet 40 to be installed on base via bracket 83 in filming apparatus 81 and suction nozzle Platform 11.Photo-emission part 82 includes the reflections such as the framework 82a of the box-shaped of upper opening, the prism stored and be mounted in framework 82a Component 82b, 82c.Reflection component 82b is configured in the underface of filming apparatus 81.Reflection component 82c configuration is switching to check position Set the underface of the suction nozzle maintaining part 40f of the suction nozzle holding pallet 40 of (2).As shown in the double dot dash line of Fig. 6, from suction nozzle 500 The light projected around the 502b of adsorption section is reflected by reflection component 82c and reflection component 82b, incident to filming apparatus 81, by clapping Take the photograph the shooting of device 81.
(control unit)
Then illustrate control unit 90.Control unit 90 carries out comprehensively control to suction nozzle inspection device 100, has microcomputer (not shown), microcomputer have the input/output interface being separately connected via bus, CPU, RAM, ROM, non-volatile The storage units such as memory 90a.CPU executes program corresponding with flow chart shown in Fig. 8.RAM temporarily stores the execution of the program Required variable, ROM, storage unit 90a store above procedure.
Control unit 90 is entered the detection signal from flow detection sensor 58 and calculates and circulates in air flow circuit 54 The flow of air, the air supplied via suction nozzle interconnecting piece 51 to suction nozzle 500 flow.Moreover, control unit 90 is entered Detection signal from pressure sensor 59, and control signal is exported to pump 55.Control unit 90 is being judged as by pressure sensor When the pressure in the 59 pressure accumulation portions 56 detected drops to authorized pressure or less, make 55 operating of pump.Moreover, control unit 90 is by rush The dynamic output of device 15 controls signal and makes mobile station 13 in the setting position A on base station 11 and check shifting (shown in Fig. 1) between the B of position It is dynamic.Moreover, control unit 90 exports control signal to solenoid valve 57, solenoid valve 57 is opened or blocked.Moreover, control unit 90 It exports control signal to actuator 23, exits the bar 23b of actuator 23 (shown in Fig. 3).Moreover, control unit 90 is to filming apparatus 71,81 output control signal, executes the shooting carried out by filming apparatus 71,81.Then, to the input of control unit 90 from shooting dress Set 71,81 shooting image.
It is connected with operation portion 91 in a manner of it can communicate on control unit 90.Operation portion 91 is used for suction nozzle inspection device 100 are operated.When operator operates operation portion 91, signal corresponding with the operation is inputted to control unit 90.
Control unit 90 is connect with host 200 in a manner of it can communicate, sends " the identification with each suction nozzle 500 to host 200 Information " establishes inspection result i.e. " suction nozzle inspection information " (shown in Fig. 9) of corresponding each suction nozzle 500.Host 200 is, for example, institute The personal computer of meaning successively stores and accumulates " suction nozzle inspection information ".
(cleaning/inspection operation of suction nozzle)
Then, using flow chart shown in Fig. 7, illustrate cleaning/inspection operation of suction nozzle.In element fixing apparatus, make Suction nozzle 500 after is stored (P1) with the state for keeping each suction nozzle maintaining part 40f of pallet 40 to keep by suction nozzle.It connects , in the state that each suction nozzle 500 keeps pallet 40 to keep by suction nozzle, by clearing apparatus to the adsorption section 502b of suction nozzle 500, Suction nozzle hole 502f, identification part 501d are cleaned (P2), are fed compressed air into suction nozzle hole 502f by blower device, will be inhaled Cleaning solution, foreign matter in nozzle aperture 502f remove (P3).Then, in aftermentioned " suction nozzle inspection processing ", in each suction nozzle 500 by inhaling In the state that mouth keeps pallet 40 to keep, (P4) is checked to each suction nozzle 500.Each suction nozzle 500 after inspection by suction nozzle to be protected The state for holding the holding of pallet 40 is stored (P5).
(suction nozzle inspection processing)
Then, using flow chart shown in Fig. 8, illustrate " the suction nozzle inspection processing " executed by control unit 90.In " suction nozzle inspection Investigate and prosecute reason " in, sequentially generate " suction nozzle inspection information " shown in Fig. 9." suction nozzle inspection information " be by " identification information " with it is aftermentioned S15 " adsorption section inspection " and the inspection result of S16 " flow inspection " establish corresponding information, be stored in storage unit 90a Later, it is sent to host 200.
After air blast (P3 of Fig. 7), the suction nozzle for maintaining suction nozzle 500 holding pallet 40 is installed in setting position The turntable 30 of A (shown in Fig. 1) starts " suction nozzle inspection processing ", advances to S11.
In S11, control unit 90 exports control signal to actuator 15, makes mobile station 13 to checking that position B is mobile, makes journey Sequence advances to S12.
In S12, control unit 90 identifies that suction nozzle keeps support based on the detection signal exported from multiple identification sensor 30d Disk 40 simultaneously identifies the angle of adjacent suction nozzle maintaining part 40f and program is made to enter S13.
In S13, control unit 90 exports shooting instruction to filming apparatus 71, is shot using filming apparatus 71 and reads indexing To the identification part 501d for the suction nozzle 500 for checking position (1) (Fig. 1 shows).At this point, control unit 90 can not identify identification part 501d Pattern 501e when, the cleaning as identification part 501d is insufficient and is stained, and the reading of identification part 501d is stored extremely In the column of " identification information " of " suction nozzle inspection information ".On the other hand, the pattern of identification part 501d is identified in control unit 90 When 501e, " identification information " of suction nozzle 500 corresponding with pattern 501e is stored in " identification information " of " suction nozzle inspection information " Column in.At the end of S13, program advances to S14.
In S14, control unit 90 exports control signal to actuator 23, makes actuator 23 is one or many to carry out making bar Movement 23b protrusion and kept out of the way makes turntable 30 rotate the angle phase of the suction nozzle maintaining part 40f adjacent with what is recognized in S12 When amount.At the end of S14, program advances to S15.
In S15, control unit 90 exports shooting instruction to filming apparatus 81, shoots indexing to inspection using filming apparatus 81 The adsorption section 502b of the suction nozzle 500 of position (2) (shown in Fig. 1).Control unit 90 passes through the shooting to the adsorption section 502b taken Image carry out image procossing, to determine whether in the presence of to adsorption section 502b peripheral part, adsorption section 502b opening suction nozzle hole The exception of breakage of attachment foreign matter or adsorption section 502b etc. in 502f, when deposit when abnormal, by the exception of adsorption section 502b with Above-mentioned " identification information " establishes association, and is stored in the column of " flow inspection " of " suction nozzle inspection information ".When S15 terminates When, program advances to S16.
In S16, control unit 90 moves up and down the output control signal of device 52, declines suction nozzle interconnecting piece 51, makes sky Gas access 51a connect with the opening portion of the suction nozzle hole 502f of indexing to the suction nozzle 500 for checking position (3) (shown in Fig. 1) and is connected to. Then, control unit 90 exports control signal to solenoid valve 57, opens solenoid valve 57, by air from pressure accumulation portion 56 to suction nozzle 500 Suction nozzle hole 502f supply.At this point, control unit 90 is by the flow of the air detected by flow detection sensor 58 and above-mentioned " identification information " establishes association, and is associatedly stored with " suction nozzle inspection information " foundation.Then, control unit 90 is based on by flowing The flow for the air that quantity detection sensor 58 detects judge the flow path i.e. suction nozzle hole 502f of suction nozzle 500 with the presence or absence of abnormal, When depositing when abnormal, the exception of suction nozzle hole 502f is associated with above-mentioned " identification information " foundation, and be stored in " suction nozzle inspection letter In the column of " the flow inspection " of breath ".
Specifically, control unit 90 is in the flow for being judged as the air detected by flow detection sensor 58 not appropriate When in the range of flow, it is abnormal to be judged as that suction nozzle hole 502f exists.That is, the cleaning in suction nozzle hole 502f is insufficient, and in the suction When nozzle aperture 502f remaining has foreign matter, the flow of the air detected by flow detection sensor 58 is lower than the lower limit of appropriate flow, Therefore it is judged as the exception of the flow path of suction nozzle 500.On the other hand, it when being judged as that suction nozzle hole 502f occurs damaged, is examined by flow The flow for surveying the air that sensor 58 detects is more than the upper limit of appropriate flow, therefore is judged as the exception of suction nozzle hole 502f.This Outside, the range of above-mentioned appropriate flow is different due to the difference of the specification of suction nozzle 500, therefore control unit 90 " is known based on above-mentioned Other information ", the corresponding appropriate flow (being stored in storage unit 90a) of suction nozzle 500 of selection and inspection, judge suction nozzle hole 502f whether there is or not It is abnormal.At the end of S16, program advances to S17.
In S17, control unit 90 be judged as with to judging at least any one step in S13, S15 and S16 When the corresponding display barrel 40k of suction nozzle maintaining part 40f that abnormal suction nozzle 500 is kept is located on jacking system 60, Xiang Dingqi The output control signal of device 60, above-mentioned display barrel 40k is jacked up, the anomalous reflection of suction nozzle 500 is being shown by jacking system 60 On cylinder 40k.When processing terminate by S17, program advances to S18.
In S18, control unit 90 is being judged as having checked for the whole suction nozzles 500 for keeping pallet 40 to keep by suction nozzle When (S18 is yes), so that program is advanced to S19, in the inspection for being judged as the whole suction nozzles 500 for keeping pallet 40 to keep by suction nozzle When not completing (S18 is no), program is made to return to S13.
In S19, control unit 90 moves mobile station 13 to setting position A and exporting control signal to actuator 15 It is dynamic, so that program is advanced to S20.
In S20, control unit 90 will be stored in establishing pair in storage unit 90a with " identification information " of each suction nozzle 500 The exception information for each suction nozzle 500 answered i.e. " suction nozzle inspection information " is sent to host 200, and " suction nozzle inspection processing " terminates.
Operator can by confirm display barrel 40k corresponding with each suction nozzle maintaining part 40f whether by jack-up easily Identify the exception of suction nozzle 500.Moreover, operator can be by confirming " suction nozzle shown in Fig. 9 on the display picture of host 200 Check information " and identify the abnormal type of suction nozzle 500.
(effect of present embodiment)
From above-mentioned explanation it is found that in the S16 of Fig. 8, pump 55 makes suction of the air via suction nozzle interconnecting piece 51 to suction nozzle 500 Nozzle aperture 502f circulation, control unit 90 (cleaning state determination unit) check what sensor 58 (flow testing division) detected based on flow The flow of air of suction nozzle hole 502f of circulating determines the cleaning state of suction nozzle 500.That is, control unit 90 is being judged as circulation suction nozzle When the flow of the air of hole 502f is lower than the lower limit of defined appropriate value, it is determined as in the 502f of suction nozzle hole that remaining has foreign matter, suction nozzle 500 cleaning state is insufficient.So, by making air actual circulation in suction nozzle hole 502f, judge in the 502f of suction nozzle hole Whether remaining has foreign matter, therefore, it is determined that the cleaning state of suction nozzle 500, therefore the suction force of suction nozzle 500 can be reliably detected Decline.
In addition, suction nozzle keeps pallet 40 to be installed on turntable 30 in a manner of removable.Suction nozzle 500 after use as a result, In the state of keeping pallet 40 to keep by suction nozzle, suction nozzle 500 can be cleaned using clearing apparatus, there is no need in order to examine It looks into the cleaning state of suction nozzle 500 and keeps the shifting of pallet 40 to change to suction nozzle the suction nozzle 500 after cleaning, workability is good.
In addition, control unit 90 is based on the suction nozzle taken by filming apparatus 81 (suction nozzle filming apparatus) in the S15 of Fig. 8 500 front end, that is, adsorption section 502b image determines the cleaning state of suction nozzle 500.That is, control unit 90 is based on taking The image of adsorption section 502b and be judged as adsorption section 502b opening suction nozzle hole 502f remaining have foreign matter when, be determined as suction nozzle 500 cleaning state is insufficient.As a result, other than the inspection based on the suction nozzle hole 502f that ventilates, suction nozzle hole is also checked for There is the remaining of foreign in the opening portion of 502f, therefore is able to detect the sign of the decline of the suction force of suction nozzle 500.Moreover, can Prevent foreign matter from falling from the opening portion of suction nozzle hole 502f.Moreover, image of the control unit 90 based on the adsorption section 502b taken and When being judged as that the peripheral part of adsorption section 502b is attached with foreign matter, it is determined as that the cleaning state of suction nozzle 500 is insufficient.Therefore, can The foreign matter of the peripheral part for being attached to adsorption section 502b when preventing suction nozzle 500 from aspirating to element is fallen.Moreover, control unit 90 is based on The image of the front end of the suction nozzle 500 taken is also able to detect the breakage of adsorption section 502b.
In addition, filming apparatus 71 (identification information reading part) reads " identification information " of suction nozzle 500 in the S13 of Fig. 8, Control unit 90 (correspondence establishment portion) is corresponding with " identification information " foundation by the cleaning state of suction nozzle 500, and deposits in storage unit 90a Storage establishes the cleaning state of corresponding suction nozzle 500 with " identification information ".Thereby, it is possible to confirm by referring to storage unit 90a The cleaning state of each suction nozzle 500.Moreover, because establishing the cleaning state and " identification of corresponding suction nozzle 500 with storage unit 90a Information " is successively stored, therefore is able to carry out the record management of the cleaning state of suction nozzle 500.That is, shown in the S16 of Fig. 8 In " flow inspection ", when the flow of certain specific suction nozzle 500 is gradually reduced, foreign matter can be identified as in the suction of the suction nozzle 500 It is gradually accumulated in nozzle aperture 502f.Suction nozzle 500 is carried out clearly moreover, can be changed based on the changes in flow rate of certain specific suction nozzle 500 The interval swept.
In addition, being equipped with identification part 501d on the surface of suction nozzle 500, identification part 501d is recorded as shown in (A) of Fig. 5 The pattern 501e of the suction nozzle 500 for identification.Also, in the S13 of Fig. 8, control unit 90 (clean state determination unit) based on by The pattern 501e's that filming apparatus 71 (identification part filming apparatus) takes is stained state to determine the cleaning state of suction nozzle 500. Element fixing apparatus determines that the pattern 501e of suction nozzle 500 is stained state for identification as a result, therefore can be avoided element installation The reading of the pattern 501e of device malfunctions.
In addition, in the S17 of Fig. 8, jacking system 60 (determining result reflection portion) by will be arranged with suction nozzle maintaining part The display barrel 40k of each display unit 40j on the corresponding position 40f is jacked up, the cleanings state of Lai Fanying suction nozzle 500 whether well Result.It is bad equal abnormal in the presence of cleaning can to readily recognize which suction nozzle 500 by operator as a result,.
In addition, as shown in Figure 1 or 2, being equipped with setting position of the mobile station 13 (erecting bed) of turntable 30 on base station 11 It sets A and checks and moved between the B of position.Moreover, suction nozzle inspection device 100 is formed as such as flowering structure: to turntable on setting position A 30 setting suction nozzles keep pallet 40, and in the cleaning shape for checking that position B determines each suction nozzle 500 for keeping pallet 40 to keep by suction nozzle State.Therefore, suction nozzle can be arranged to turntable 30 and keep pallet 40 on setting position A by operator, therefore in setting, suction nozzle Pallet 40 is kept not interfere with flow inspection portion 50, identification part filming apparatus 70, suction nozzle filming apparatus 80, workability is good It is good.Moreover, operator to turntable 30 be provided with suction nozzle keep pallet 40 after, only by being operated to operation portion 91, just It can start the inspection of the cleaning state of execution suction nozzle 500, therefore workability is good.
(other embodiments)
In addition, in the embodiment described above, pump 55 supplies air to the air flue 51a of suction nozzle interconnecting piece 51, Flow detection sensor 58 detects the flow to the suction nozzle hole 502f air supplied, control by pump 55 via suction nozzle interconnecting piece 51 Portion 90 processed determines the cleaning state of suction nozzle hole 502f based on the flow of the air detected by flow detection sensor 58.So And be also possible to that mode is implemented as follows: pump 55 aspirates air, flow detection sensing from the air flue 51a of suction nozzle interconnecting piece 51 The detection of device 58 by pump 55 via suction nozzle interconnecting piece 51 from the flow of the suction nozzle hole 502f air aspirated, control unit 90 based on by The flow for the air that flow detection sensor 58 detects determines the cleaning state of suction nozzle hole 502f.
In addition, in the embodiment described above, pump 55 supplies air to the air flue 51a of suction nozzle interconnecting piece 51. It may, however, also be from the air supply source of the pump for the outside that suction nozzle inspection device 100 is arranged in etc. to suction nozzle interconnecting piece 51 The embodiment of air flue 51a supply air.It is equally possible that being the pump that the outside of suction nozzle inspection device 100 is arranged in Deng air suction device from the air flue 51a of suction nozzle interconnecting piece 51 suction air embodiment.
In addition, in the embodiment described above, the identification part 501d of suction nozzle 500 is to be documented in suction nozzle for identification Pattern 501e on 500 surface, " identification information " the i.e. identification information reading part of pattern 501e for reading identification part 501d are Filming apparatus 71.However, the identification part of suction nozzle 500 is also possible to be stored with the IC of " identification information " of suction nozzle 500 for identification Label, IC chip, tape etc..In the case of this embodiment, the identification information for reading " identification information " of identification part is read Portion is to read the IC tag reader of " identification information " that is stored in IC tag or read the identification being stored in IC chip to believe The magnetic tape reader of " identification information " etc. that the IC chip reader of breath, reading are stored in tape.
In addition, in the embodiment described above, show the cleanings state of suction nozzle 500 whether good result is shown Show that portion 40j is set to suction nozzle and keeps pallet 40.However, it is also possible to by the whether good result of cleaning state for showing suction nozzle 500 Display unit is separately positioned on the turntable 30 of position corresponding with each suction nozzle maintaining part 40f.
In addition, in the embodiment described above, cardinal extremity and the suction nozzle interconnecting piece 51 of the suction nozzle hole 502f of suction nozzle 500 Air flue 51a is directly connected to.It may, however, also be the cardinal extremity of the suction nozzle hole 502f of suction nozzle 500 is via by suction nozzle hole 502f's The embodiment that cardinal extremity is connect with the component that the air flue 51a of suction nozzle interconnecting piece 51 is connect with air flue 51a.

Claims (3)

1. a kind of suction nozzle inspection device, the cleaning state to the suction nozzle for absorptive element removed from electronic element installation device It is checked, the suction nozzle inspection device has:
Clearing apparatus cleans the suction nozzle;
The erecting bed being installed on base station;
Suction nozzle keeps pallet, is set to the erecting bed, and is equally spaced equipped with multiple suctions that the suction nozzle is kept with plumbness Mouth maintaining part;
Device is moved up and down, can movably be installed on the base station along the vertical direction;
Suction nozzle interconnecting piece keeps the top of pallet positioned at the suction nozzle and is set to institute in a manner of it can move along up and down direction It states and moves up and down device, connected or separated with the suction nozzle hole of the base end side in cardinal extremity opening of the suction nozzle after cleaning, and supply Give or aspirate air;
Flow testing division, detection are supplied via the suction nozzle interconnecting piece to the flow of the air in the suction nozzle hole or via the suction The flow for the air that mouth interconnecting piece is aspirated from the suction nozzle hole.
2. suction nozzle inspection device according to claim 1, wherein
The suction nozzle has identification information,
The suction nozzle inspection device includes
Reading device reads the identification information;And
Cleaning state determination unit, flow based on the air detected by the flow testing division and corresponding to the identification information The corresponding Flow datum of the suction nozzle, the cleaning state of the suction nozzle is determined after being cleaned by the clearing apparatus.
3. suction nozzle inspection device according to claim 2, wherein
The suction nozzle inspection device has the suction nozzle filming apparatus shot to the front end of the suction nozzle,
The cleaning state determination unit as the suction nozzle filming apparatus in the state of unadsorbed element based on described in being taken The image of the front end of suction nozzle determines the cleaning state of the suction nozzle after being cleaned by the clearing apparatus.
CN201710080425.1A 2012-05-08 2013-05-08 Suction nozzle inspection device Active CN106879247B (en)

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CN103391707B (en) 2017-11-14

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