A kind of use for laboratory rock or concrete cylindrical sample producing device and method
Technical field
The present invention relates to geotechnical engineering instruments field, it belongs to a kind of tools of sample, more particularly to a kind of cylinder
Shape sample producing device, further relates to a kind of method that cylindrical sample makes.
Background technology
Existing laboratory rock or concrete sampler can only take fixed diameter, the sample of limited length.If taken
Specimen length exceed the maximum or cannot just realize sampling when the diameter that samples is not the bore of existing cutter.
Further, existing laboratory rock or concrete sampler, during sampling, with the increasing of drilling depth
Plus, easily there is left and right little play in drilling rod, and the side that this can directly result in the cylindrical sample of taking-up is rough, can also sometimes
There is very big inconsistent phenomenon, cause sampling to fail, it is impossible to worked for follow-up sample, it is time-consuming to take a lot of work arduously.
In addition, during drill hole sampling, if having crack or joint plane in rock, cutter is in high speed circumgyration incision
When, test specimen easily disconnects in joint plane, and this also results in sampling failure.
If the height of required cylindrical sample is less than the depth of drill hole sampling machine, it is sometimes difficult to hold entering for drilling tool
It is deep, it is necessary to the redundance at two ends be ground off with stone mill, waste of materials, manpower, time when sampling long.
The content of the invention
In order to solve the above problems, this invention mainly proposes a kind of use for laboratory rock or concrete cylindrical sample
Producing device, it is time saving, it is laborsaving;The sample of random length and arbitrary diameter can also be made, while also proposed a kind of laboratory
With rock or the preparation method of concrete sample.
The present invention is achieved through the following technical solutions:
A kind of use for laboratory rock or concrete cylindrical sample producing device, including frame, it is characterised in that:The frame bag
Horizontal guide rail, vertical upright column, slide bar are included, vertical upright column is hollow structure, the slide bar includes the first vertical section and the second cantilever
Section, first vertical section is slidably disposed in the hollow structure of vertical upright column, and first vertical section is vertical with described
Fixture is provided between column, be disposed with from top to bottom on second cantilever segment fine setting fastening bolt, upper bearing (metal), on
Bearing plate and upper rubber mat plate;Position of the horizontal guide rail just to upper bearing plate and upper rubber mat plate sets gradually from top to bottom
There are lower rubber mat plate, lower bearing plate, lower bearing and coaxial motor;Examination is installed between upper rubber mat plate and lower rubber mat plate
Sample, the sample is rotated by coaxial motor;The sanding component that can be horizontally slipped is additionally provided with the horizontal guide rail.
Used as preferred technical scheme, the sanding component of the invention includes cross sliding clock and upright guide rail, the water
Smooth block is slidably matched with horizontal guide rail, is slided on the upright guide rail and is provided with vertical sliding block, the outside of the vertical sliding block
Grinding stone is fixed with, the vertical sliding block is provided with drive device, under the driving of the drive device, vertical sliding block can be perpendicular
Done on straight guide and up and down reciprocatingly slided.
As preferred technical scheme, there is hollow-core construction inside the upright guide rail, the upright guide rail is installed vertical sliding
The one side of block spaced set under upper have it is multiple shine water holes, the solarization water hole connects with the hollow-core construction;It is described hollow
The upper end of structure is connected with water inlet pipe.
Used as preferred technical scheme, the upper surface of the horizontal guide rail is printed with steel scale, zero quarter of the steel scale
Degree line is located at sample center line correspondence position.
As preferred technical scheme, spiral expanding device, institute are additionally provided between the vertical sliding block and upright guide rail
State spiral expanding device and can compensate for the distance between wear-thickness and fine setting grinding stone and sample of grinding stone.
Used as preferred technical scheme, the upper bearing plate, the center of upper rubber mat plate are connected by the first spring
Have a upper steel thimble, the lower bearing plate, the center of lower rubber mat plate are connected with lower steel thimble by second spring, it is described on
Steel thimble and lower steel thimble top are located at the central point of sample.
Used as preferred technical scheme, the sample utilizes cutting machine by cross-sectional cut into square, peace before polishing
The quick centre of location point of diagonal of upper and lower section is connected before dress sample using pencil.
Used as preferred technical scheme, the fixture is the first jackscrew bolt, and first is provided with the vertical upright column
Fixation first vertical section is withstood in screwed hole, the first jackscrew bolt and the cooperation of the first screwed hole.
As preferred technical scheme, the second screwed hole is provided with the cross sliding clock, the cross sliding clock is by wearing
Second jackscrew of second screwed hole is bolted on the horizontal guide rail.
Present invention also offers a kind of use for laboratory rock or the preparation method of concrete sample, including:
Step(1), it is foursquare hexahedron to use rock cutter that the former state of rock or concrete is cut into cross section, just
The Quad Sides diameter more than or equal to required cylindrical sample long, hexahedron length is equal to the height of required cylindrical sample.
Step(2), slide up and down regulation slide bar, it is ensured that the distance between upper and lower rubber mat plate is slightly larger than hexahedral length
Degree, now, tightens the first jackscrew bolt fixed slip bar.
Step(3), two diagonal are respectively drawn using pencil in sample upper and lower end face, sample formula is installed by the right of upper surface
Linea angulata intersection point aligns with the upper steel thimble, and the diagonal intersection point of lower surface aligns with the lower steel thimble, after setting sample, twists
The fine setting fastening bolt on tight top, sample is fixed.
Step(4), the second jackscrew bolt on horizontal guide rail, adjustment horizontal guide rail and the distance at sample edge are loosened, make
Half of the grinding face with sample distance between center line slightly larger than sample section catercorner length is obtained, the second jackscrew bolt is tightened.
Step(5), starting supply-water pump, cooling water is entered in the hollow-core construction of upright guide rail by water inlet pipe, and by the spray
Water hole front sprays to the buffed surface of sample.
Step(6), the drive device of coaxial motor and vertical sliding block is opened, drive sample to rotate at a high speed;Grinding stone is made simultaneously
Pump.
Step(7), the spiral expanding device is finely tuned, until sample is polishing into required diameter.
Step(8), fine setting fastening bolt and the first jackscrew bolt are unclamped, sample is carefully pulled down, clear up sample bench.
The present invention is had using the above-mentioned technical proposal beneficial effect to be reached:
(1)Column of the present invention and slide bar slide up and down coordinate can convenient adjusting sample installing space, and then can basis
Need the sample of making arbitrary height;Meanwhile, the sanding component that cooperation can horizontally slip, according in sanding component test coupon
The difference of the distance of the heart, can produce the cylindrical sample of different-diameter, be greatly expanded and make cylinder in the prior art
The limitation of shape specimen size, in addition, by being carved with steel graduation mark on horizontal guide rail, being easy to precise control specimen finish.
(2)The present invention becomes passive sampling or polishing is the polishing of sample itself active rotation, it is to avoid in rock or concrete
There is a problem of crack and cause sample fracture;Meanwhile, sample makes and disposably completes, dimensional standard specification, time saving, saving of labor,
It is laborsaving, improve the producing efficiency of sample.
(3)The present invention can be carried out up and down to pressure, rubber blanket by setting bearing plate and rubber mat plate, bearing plate to sample
On the one hand plate increases the lifting surface area between bearing plate and sample, buffers pressure of the bearing plate to sample, it is to avoid local to damage by pressure,
On the other hand the frictional force between bearing plate and sample is increased, the steadiness of sample installation is further increased.Additionally, coordinating
Thimble with spring, is easy to sample to install, and improves the installation centering efficiency of sample.
(4)The upright guide rail of present invention hollow-core construction of the configuration with hole for water spraying, simple structure is multiplex at one stroke, it is to avoid
Sparge pipe is set in addition, meanwhile, hole for water spraying is uniformly sprayed water in the polishing front of sample, improves the service efficiency of cooling water and cold
But effect.
(5)The automatic telescopic arm that the present invention is set between vertical sliding block and grinding stone, it can be with the abrasion of grinding stone certainly
The wear-thickness of dynamic compensation grinding stone, can maximally utilize grinding stone, extend the grinding stone replacement cycle, while finely tuning grinding stone with examination
The distance between sample, further ensures the precision of finished product specimen finish.
Brief description of the drawings
Fig. 1 is front view of the invention
Fig. 2 is rubber mat plate front view of the invention
Fig. 3 is the cross-sectional view of hexahedron sample of the invention
Reference in figure is:1st, sample 131, the first spring 132, second spring 141, upper steel thimble 142, lower steel top
Pin 151, the first jackscrew bolt 152, the second jackscrew bolt 171, upper bearing (metal) 172, lower bearing 2, vertical upright column 21, upper rubber
Rubber cushion plate 22, lower rubber mat plate 3, spiral expanding device 31, upper bearing plate 32, lower bearing plate 4, fine setting fastening bolt 5,
Slide bar 6, horizontal guide rail 7, cross sliding clock 8, vertical sliding block 9, hole for water spraying 10, upright guide rail 11, hollow-core construction 12, enter
Water pipe 16, grinding stone 20, coaxial motor.
Specific embodiment
The present invention is elaborated below in conjunction with the accompanying drawings:
Embodiment 1:
As shown in figure 1, including frame, it is characterised in that:The frame includes horizontal guide rail 6, vertical upright column 2, slide bar 5, vertically
Column 2 is hollow structure, and the slide bar 5 includes the first vertical section and the second cantilever segment, and first vertical section slideably sets
Put in the hollow structure of vertical upright column, fixture is provided between first vertical section and the vertical upright column;It is described solid
Part is determined for the first jackscrew bolt 151, and the first screwed hole, the first jackscrew bolt and the first screw thread are provided with the vertical upright column 2
Hole coordinates withstands fixation first vertical section.
Slided up and down by column and slide bar coordinate can convenient adjusting sample installing space, and then can be according to need
The sample of arbitrary height is made, by the slide bar after the completion of the firm secured adjusted of fixture.
In order to install sample to be polished, be disposed with from top to bottom on second cantilever segment fine setting fastening bolt 4, on
Bearing 171, upper bearing plate 31 and upper rubber mat plate 21;The horizontal guide rail 6 is just to upper bearing plate 31 and upper rubber mat plate 21
Position is disposed with lower rubber mat plate 22, lower bearing plate 32, lower bearing 172 and coaxial motor 20 from top to bottom;In upper rubber
Sample 1 is installed between backing plate 21 and lower rubber mat plate 22.Wherein, bearing plate can be carried out up and down to pressure, rubber blanket to sample
On the one hand plate increases the lifting surface area between bearing plate and sample, buffers pressure of the bearing plate to sample, it is to avoid local to damage by pressure,
On the other hand the frictional force between bearing plate and sample is increased, the steadiness of sample installation is further increased.
Under the drive of coaxial motor, the sample 1 can realize high-speed rotation;It is additionally provided with the horizontal guide rail 6
The sanding component that can be horizontally slipped.The difference of the distance according to sanding component test coupon center, can produce different straight
The cylindrical sample in footpath, is greatly expanded the limitation for making cylindrical sample size in the prior art.
The sanding component includes cross sliding clock 7 and upright guide rail 10, and the cross sliding clock 7 is slided with horizontal guide rail 6 matches somebody with somebody
Close, slided on the upright guide rail 10 and be provided with vertical sliding block 8, the outside of the vertical sliding block 8 has been removably secured grinding stone
16, the vertical sliding block 8 is provided with drive device(It is not shown), under the driving of the drive device, vertical sliding block 8 can be
Done on upright guide rail 10 and up and down reciprocatingly slided, to enable that grinding stone is polished the full-height direction of sample.Here driving dress
It can be the self-driven mechanism inside sliding block to put, or the those skilled in the art such as Timing Belt driving or drive screw are known
Existing mode.The second screwed hole is provided with the cross sliding clock 7, the cross sliding clock 7 is by being arranged in second screw thread
The second jackscrew bolt 152 in hole is fixed on the horizontal guide rail 6.
Have hollow-core construction 11 inside the upright guide rail 10, the upright guide rail 10 install the one side of vertical sliding block from it is upper it
Multiple hole for water sprayings 9 are equidistantly provided with down, and the hole for water spraying 9 is connected with the hollow-core construction 11;The hollow-core construction 11 it is upper
End is connected with water inlet pipe 12, and such upright guide rail had both realized the guide effect to vertical sliding block, cooling water pipe is act as again
Effect, it is multiplex at one stroke.Multiple hole for water sprayings are uniformly sprayed water in the polishing front of sample, improve service efficiency and the cooling of cooling water
Effect.
The upper surface of the horizontal guide rail 6 is printed with steel scale, and the zero graduation line of the steel scale is located at the center line of sample 1
Correspondence position.By being carved with steel graduation mark on horizontal guide rail, it is easy to experimenter to read the polishing diameter of sample at any time, with
Precise control is polishing to required diameter.
Spiral expanding device 3, the spiral expanding device 3 are additionally provided between the vertical sliding block 8 and upright guide rail 10
Can compensate for the distance between wear-thickness and fine setting grinding stone 16 and sample 1 of grinding stone 16.Spiral expanding device 3 can be flexible
Screw rod, the distance between grinding stone and sample can be finely tuned by its spiral expanding on the premise of not mobile and horizontal sliding block 7, enter one
Step ensure that the precision of finished product specimen finish, meanwhile, grinding stone can be maximized profit by its wear-thickness that can compensate for grinding stone
With extending the grinding stone replacement cycle.
As shown in Fig. 2 on described bearing plate 31, on the center of rubber mat plate 21 connected by the first spring 131
There is upper steel thimble 141, the lower bearing plate 32, the center of lower rubber mat plate 22 are connected with lower steel by second spring 132
Thimble 142, the upper steel thimble 141 and lower steel thimble 142 top are located at the central point of sample 1.So it is easy to sample to install, improves
The installation centering efficiency of sample.
As shown in figure 3, the sample 1 utilizes cutting machine by cross-sectional cut into square before polishing, before sample is installed
The quick centre of location point of diagonal of upper and lower section is connected using pencil.
Embodiment 2:
The preparation method of a kind of use for laboratory rock or concrete cylindrical sample, is made using the device of embodiment 1, specific step
Suddenly include:
Step(1), it is foursquare hexahedron to use rock cutter that the former state of rock or concrete is cut into cross section, just
The Quad Sides diameter more than or equal to required cylindrical sample 1 long, hexahedron length is equal to the height of required cylindrical sample 1.
Step(2), slide up and down regulation slide bar 5, it is ensured that the distance between upper and lower rubber mat plate is slightly larger than hexahedral length
Degree, now, tightens the fixed slip bar 5 of the first jackscrew bolt 151.
Step(3), two diagonal are respectively drawn using pencil in the upper and lower end face of sample 1, sample formula is installed by upper surface
Diagonal intersection point aligns with the upper steel thimble 141, and the diagonal intersection point of lower surface aligns with the lower steel thimble 142, sets
After sample, the fine setting fastening bolt 4 on top is tightened, sample 1 is fixed.
Step(4), loosen the second jackscrew bolt 152 on horizontal guide rail 6, adjustment horizontal guide rail 6 and the edge of sample 1 away from
From so that half of the surface of grinding stone 16 with the distance between center line of sample 1 slightly larger than sample section catercorner length, tighten the second jackscrew
Bolt 152.
Step(5), starting supply-water pump, cooling water is entered in the hollow-core construction 11 of upright guide rail 10 by water inlet pipe, and by institute
State the buffed surface that the front of hole for water spraying 9 sprays to sample 1.
Step(6), the drive device of coaxial motor 20 and vertical sliding block 8 is opened, drive sample 1 to rotate at a high speed;Grind simultaneously
Stone 16 pumps.
Step(7), the spiral expanding device 3 is finely tuned, until sample 1 is polishing into required diameter.
Step(8), the fine setting jackscrew bolt 151 of fastening bolt 4 and first is unclamped, sample 1 is carefully pulled down, clear up sample bench.
The above, specific embodiment only of the invention, but protection scope of the present invention is not limited thereto, and it is any
The change or replacement expected without creative work, should all cover within the scope of the present invention.Therefore, guarantor of the invention
Shield scope should be determined by the scope of protection defined in the claims.