CN106868524B - Steel wire rope spray type pickling equipment - Google Patents
Steel wire rope spray type pickling equipment Download PDFInfo
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- CN106868524B CN106868524B CN201710286622.9A CN201710286622A CN106868524B CN 106868524 B CN106868524 B CN 106868524B CN 201710286622 A CN201710286622 A CN 201710286622A CN 106868524 B CN106868524 B CN 106868524B
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- wire rope
- steel wire
- rotating rod
- sliding rail
- worm
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 105
- 239000010959 steel Substances 0.000 title claims abstract description 105
- 239000007921 spray Substances 0.000 title claims abstract description 66
- 238000005554 pickling Methods 0.000 title claims abstract description 48
- 239000007788 liquid Substances 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims description 6
- 238000004804 winding Methods 0.000 claims 2
- 238000005507 spraying Methods 0.000 abstract description 4
- 244000309464 bull Species 0.000 description 11
- 230000000694 effects Effects 0.000 description 11
- 230000003028 elevating effect Effects 0.000 description 7
- 238000009434 installation Methods 0.000 description 7
- 238000005406 washing Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 235000021110 pickles Nutrition 0.000 description 3
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
- C23G3/02—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously
- C23G3/023—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously by spraying
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The invention relates to a steel wire rope pickling device, in particular to a steel wire rope spray type pickling device. The invention aims to provide steel wire rope spray type pickling equipment capable of comprehensively pickling steel wire ropes. In order to solve the technical problem, the invention provides a steel wire rope spray type pickling device which comprises a trolley, a first slide rail, a U-shaped bracket, an electric wheel, a spray head, a liquid inlet pipe, a first spring, a pull rope, a lifting mechanism, a first guide wheel, a first steel wire rope and the like; the middle of the top of the cart is connected with a first sliding rail, the top of the first sliding rail is connected with a U-shaped support, the bottom end of the U-shaped support is rotatably connected with a spray head, and a liquid inlet pipe is connected to the spray head. The lifting mechanism is arranged, the first rotating rod is rotated in a clockwise and anticlockwise alternating mode, the supporting rod is enabled to move up and down continuously, and the proper spraying distance of the spray head to the steel wire rope can be adjusted.
Description
Technical Field
The invention relates to a steel wire rope pickling device, in particular to a steel wire rope spray type pickling device.
Background
The pickling solution of the pickling process is generally a mixture of various acids, mainly including sulfuric acid, nitric acid, hydrofluoric acid and the like, and the mixed acids have strong corrosivity, strong oxidability and high temperature of corrosive media, which puts high requirements on the corrosion resistance of the anticorrosive material. From production to a wastewater and waste gas recovery system, each link of the stainless steel pickling production line process has a strong corrosion state, so that the quality of anticorrosive material selection is directly related to normal use of equipment, workshop terraces, trenches, an environment-friendly recovery system of wastewater and waste gas and the like.
The existing steel wire rope pickling equipment is used for pickling steel wire ropes in a pouring mode, and has the defects that the pickling mode is single and the steel wire ropes cannot be comprehensively pickled.
Therefore, the development of a steel wire rope spray type pickling device capable of comprehensively pickling a steel wire rope is urgently needed to solve the defects that the pickling mode is single and the steel wire rope cannot be comprehensively pickled in the prior art.
Disclosure of Invention
(1) Technical problem to be solved
The invention aims to overcome the defects that the pickling mode is single and the steel wire rope cannot be comprehensively pickled in the prior art, and the technical problem to be solved by the invention is to provide the steel wire rope spray type pickling equipment capable of comprehensively pickling the steel wire rope.
(2) Technical scheme
In order to solve the technical problem, the invention provides a steel wire rope spray type pickling device which comprises a trolley, a first slide rail, a U-shaped bracket, an electric wheel, a spray head, a liquid inlet pipe, a first spring, a pull rope, a lifting mechanism, a first guide wheel, a first steel wire rope, a first slide block, a second spring, a support rod, a rotating plate and a collecting frame, wherein the first slide rail is connected to the middle of the top of the trolley, the U-shaped bracket is connected to the top of the first slide rail, the spray head is rotatably connected to the bottom end of the U-shaped bracket, the liquid inlet pipe is connected to the spray head, the first spring is connected between the spray head and the lower part of the left side in the U-shaped bracket, the electric wheel is installed at the upper part of the right side in the U-shaped bracket, the pull rope is wound on the electric wheel and connected to the spray head, the right side of the top of the trolley is, the second spring is connected between the bottom in the first sliding rail and the first sliding block, the first sliding block is matched with the first sliding rail, the top of the lifting mechanism is connected with a first steel wire rope, the first steel wire rope bypasses a first guide wheel, the first steel wire rope is connected with the top of the first sliding block, the left side of the first sliding block is connected with a supporting rod, the outer surface of the supporting rod is provided with external threads, the supporting rod is connected with a rotating plate in a threaded connection mode, the rotating plate is provided with internal threads matched with the external threads, and the left side of the top of the trolley is connected with a collecting frame.
Preferably, elevating system is including first bearing, first bull stick, the worm, the third bearing, the second bull stick, reel and worm wheel, the top rightmost side of shallow all is connected with first bearing with the right side lower part of first slide rail, be connected with first bull stick on the first bearing, first bull stick passes the first bearing on right side, be connected with the worm on the first bull stick, the worm is located between the first bearing of the left and right sides, the lower part right side of first slide rail is equipped with the third bearing, be connected with the second bull stick on the third bearing, be connected with reel and worm wheel on the second bull stick, the reel is located the worm wheel front side, worm wheel and worm mesh, around there being first wire rope on the reel.
Preferably, still including placing the mechanism, place the mechanism including fixed frame and couple, the left side of first slider is connected with fixed frame, and the top bottom wall of fixed frame all is connected with the couple.
Preferably, the steel wire rope fixing device further comprises a second bearing seat, a third rotating rod, a gear, a second slide rail, a second slide block, a third spring, a rack, a second guide wheel, a second steel wire rope and an installation box, wherein the bottom wall of the fixed frame is connected with the installation box, the second bearing seats are uniformly and vertically and symmetrically connected on the bottom walls of the installation box and the fixed frame, the second bearing seats are respectively provided with the third rotating rod, the third rotating rod is connected with the gear, the right side of the bottom wall of the fixed frame is connected with the second slide rail, the second slide rail is slidably connected with the second slide block, the second slide block is matched with the second slide rail, the third spring is connected between the second slide block and the inner right side of the second slide rail, the bottom of the second slide block is connected with the rack, the rack is meshed with the gear, the right part of the rack is connected with the second steel wire rope, the middle part of the right part, and the second steel wire rope bypasses the second guide wheel and is connected with the spray head.
Preferably, the material of the collecting frame is high-quality steel.
Preferably, the U-shaped bracket material is Q235 steel.
The working principle is as follows: when the steel wire rope needs to be pickled, a worker firstly unscrews the rotating plate, then sleeves the steel wire rope on the supporting rod, and then screws in the rotating plate to fix the steel wire rope. Then, through elevating system, adjust the shower nozzle to the suitable spray rinsing distance of wire rope, then let in the pickle through the feed liquor pipe, start electronic round simultaneously, electronic round rotation receive and releases first wire rope, and first wire rope drives the shower nozzle horizontal hunting, comes to carry out fountain pickling to wire rope.
Because the lifting mechanism comprises a first bearing seat, a first rotating rod, a worm, a third bearing seat, a second rotating rod, a reel and a worm wheel, the rightmost side of the top of the cart and the lower part of the right side of the first slide rail are both connected with the first bearing seat, the first rotating rod is connected with the first bearing seat, the first rotating rod penetrates through the first bearing seat on the right side, the worm is connected with the first rotating rod and is positioned between the first bearing seats on the left side and the right side, the third bearing seat is arranged on the right side of the lower part of the first slide rail, the second rotating rod is connected with the second rotating rod, the reel and the worm wheel are connected with the second rotating rod, the reel is positioned on the front side of the worm wheel, the worm wheel is meshed with the worm, the first steel wire rope is wound on the reel, when the proper spraying distance of the spray head to the steel wire rope needs to be adjusted, a worker rotates the first rotating, the worm wheel drives the reel clockwise rotation, first wire rope is packed up to the reel, first wire rope drives first slider upward movement, first slider drives branch upward movement, branch drives wire rope upward movement, clockwise rotation first pivot, wire rope emits, branch and slider downstream under the effect of second spring elasticity, so relapse, the continuous up-and-down motion of branch, just can adjust the shower nozzle and to the suitable spray rinsing distance of wire rope, the wire rope that makes passes through the more abundant of shower nozzle pickling, the pickling efficiency is improved, the pickling effect has been strengthened.
Because still including placing the mechanism, place the mechanism including fixed frame and couple, the left side of first slider is connected with fixed frame, and the top bottom wall of fixed frame all is connected with the couple, and the staff just so can let wire rope distribute more evenly through hanging the round wire rope that will bind on the couple, makes the pickling effect better, has improved the practicality of device.
Because the steel wire rope fixing device also comprises a second bearing seat, a third rotating rod, a gear, a second slide rail, a second slide block, a third spring, a rack, a second guide wheel, a second steel wire rope and an installation box, the bottom wall of the fixed frame is connected with the installation box, the second bearing seats are uniformly and symmetrically connected on the bottom wall of the installation box and the fixed frame up and down, the second bearing seats are respectively provided with the third rotating rod, the third rotating rod is connected with the gear, the right side of the bottom wall of the fixed frame is connected with the second slide rail, the second slide rail is connected with the second slide block in a sliding way, the second slide block is matched with the second slide rail, the third spring is connected between the second slide block and the right side in the second slide rail, the bottom of the second slide block is connected with the rack which is meshed with the gear, the right part of the rack is connected with the second steel wire rope, the middle part of the right, second wire rope bypasses the second leading wheel, second wire rope is connected with the shower nozzle, when needing to carry out the pickling to wire rope, the staff hangs on the couple through the round wire rope of binding, then let in the pickle through the feed liquor pipe, then when starting electronic round, electronic round of back and forth rotation receive and releases first wire rope and second wire rope, first wire rope drives the shower nozzle and controls and wave, come to carry out fountain pickling to wire rope, second wire rope drives the rack and passes through second slider side to side movement, the rack drives the gear back and forth rotation, the gear drives the back and forth rotation of third bull stick, the third bull stick drives the couple back and forth rotation, the couple drives wire rope back and forth rotation, just so can diversely carry out the pickling to wire rope, the pickling effect has been strengthened, the pickling efficiency has been improved, the practicality of device has been improved.
Because the collection frame is made of high-quality steel, and the surface of the collection frame is covered with a zinc layer, the service life of the device is prolonged.
Because the U-shaped support is made of Q235 steel, the Q235 steel is high in hardness and not easy to deform, and the service life of the device is longer.
(3) Advantageous effects
The invention is provided with the lifting mechanism, realizes the continuous up-and-down movement of the supporting rod by rotating the first rotating rod in the forward and reverse directions in an alternating way, can adjust the proper spray-washing distance of the spray head to the steel wire rope, leads the steel wire rope to be washed by the spray head more fully, improves the washing efficiency, strengthens the washing effect, is provided with the placing mechanism, leads the steel wire rope to be distributed more uniformly by hanging a circle of bound steel wire rope on the hook, leads the washing effect to be better, improves the practicability of the device, is provided with the second bearing seat, the third rotating rod, the gear, the second slide rail, the second slide block, the third spring, the rack, the second guide wheel and the second steel wire rope, leads the hook to rotate back and forth by the continuous left-and-right swinging of the spray head, leads the hook to drive the steel wire rope to rotate back and forth, thus can wash the steel wire rope, the practicability of the device is improved.
Drawings
Fig. 1 is a first front view structure diagram of the present invention.
Fig. 2 is a front view of the driving mechanism of the present invention.
Fig. 3 is a second front view structure diagram of the present invention.
Fig. 4 is a schematic front view of the placement mechanism of the present invention.
Fig. 5 is a partial front view structural schematic diagram of the fixing frame of the present invention.
The labels in the figures are: 1-a trolley, 2-a first slide rail, 3-a U-shaped bracket, 4-an electric wheel, 5-a spray head, 6-a liquid inlet pipe, 7-a first spring, 8-a pull rope, 9-a lifting mechanism, 10-a first guide wheel, 11-a first steel wire rope, 12-a first slide block, 13-a second spring, 14-a support rod, 15-a rotating plate, 16-a collecting frame, 901-a first bearing seat, 902-a first rotating rod, 903-a worm, 904-a third bearing seat, 905-a second rotating rod, 906-a reel, 907-a worm wheel, 17-a placing mechanism, 1701-a fixing frame, 1702-a hook, 18-a second bearing seat, 19-a third rotating rod, 20-a gear, 21-a second slide rail and 22-a second slide block, 23-a third spring, 24-a rack, 25-a through hole, 26-a second guide wheel, 27-a second steel wire rope and 28-an installation box.
Detailed Description
The invention is further described below with reference to the figures and examples.
Example 1
A steel wire rope spray type pickling device is shown in figures 1-5 and comprises a trolley 1, a first slide rail 2, a U-shaped support 3, an electric wheel 4, a spray head 5, a liquid inlet pipe 6, a first spring 7, a pull rope 8, a lifting mechanism 9, a first guide wheel 10, a first steel wire rope 11, a first slide block 12, a second spring 13, a support rod 14, a rotary plate 15 and a collection frame 16, wherein the first slide rail 2 is connected to the middle of the top of the trolley 1, the U-shaped support 3 is connected to the top of the first slide rail 2, the spray head 5 is rotatably connected to the bottom end of the U-shaped support 3, the liquid inlet pipe 6 is connected to the spray head 5, the first spring 7 is connected between the spray head 5 and the lower portion of the inner left side of the U-shaped support 3, the electric wheel 4 is installed on the upper portion of the inner right side of the U-shaped support 3, the pull rope 8 is wound on the electric wheel 4, the front wall is connected with first leading wheel 10 in the first slide rail 2, sliding connection has first slider 12 on first slide rail 2, be connected with second spring 13 between bottom and the first slider 12 in the first slide rail 2, first slider 12 and the cooperation of first slide rail 2, the top of elevating system 9 is connected with first wire rope 11, first wire rope 11 bypasses first leading wheel 10, first wire rope 11 is connected with the top of first slider 12, first slider 12 left side is connected with branch 14, the surface of branch 14 is opened there is the external screw thread, connect rotor plate 15 through threaded connection's mode on the branch 14, it has the internal thread with external screw thread complex to open on the rotor plate 15, the top left side of shallow 1 is connected with collects frame 16.
Example 2
A steel wire rope spray type pickling device is shown in figures 1-5 and comprises a trolley 1, a first slide rail 2, a U-shaped support 3, an electric wheel 4, a spray head 5, a liquid inlet pipe 6, a first spring 7, a pull rope 8, a lifting mechanism 9, a first guide wheel 10, a first steel wire rope 11, a first slide block 12, a second spring 13, a support rod 14, a rotary plate 15 and a collection frame 16, wherein the first slide rail 2 is connected to the middle of the top of the trolley 1, the U-shaped support 3 is connected to the top of the first slide rail 2, the spray head 5 is rotatably connected to the bottom end of the U-shaped support 3, the liquid inlet pipe 6 is connected to the spray head 5, the first spring 7 is connected between the spray head 5 and the lower portion of the inner left side of the U-shaped support 3, the electric wheel 4 is installed on the upper portion of the inner right side of the U-shaped support 3, the pull rope 8 is wound on the electric wheel 4, the front wall is connected with first leading wheel 10 in the first slide rail 2, sliding connection has first slider 12 on first slide rail 2, be connected with second spring 13 between bottom and the first slider 12 in the first slide rail 2, first slider 12 and the cooperation of first slide rail 2, the top of elevating system 9 is connected with first wire rope 11, first wire rope 11 bypasses first leading wheel 10, first wire rope 11 is connected with the top of first slider 12, first slider 12 left side is connected with branch 14, the surface of branch 14 is opened there is the external screw thread, connect rotor plate 15 through threaded connection's mode on the branch 14, it has the internal thread with external screw thread complex to open on the rotor plate 15, the top left side of shallow 1 is connected with collects frame 16.
The lifting mechanism 9 comprises a first bearing seat 901, a first rotating rod 902, a worm 903, a third bearing seat 904, a second rotating rod 905, a reel 906 and a worm wheel 907, the rightmost side of the top of the cart 1 and the lower portion of the right side of the first slide rail 2 are connected with the first bearing seat 901, the first rotating rod 902 is connected onto the first bearing seat 901, the first rotating rod 902 penetrates through the first bearing seat 901 on the right side, the worm 903 is connected onto the first rotating rod 902, the worm 903 is located between the first bearing seats 901 on the left side and the right side, the third bearing seat 904 is arranged on the right side of the lower portion of the first slide rail 2, the second rotating rod 905 is connected onto the third bearing seat 904, the reel 906 and the worm wheel 907 are connected onto the second rotating rod 905, the reel 906 is located on the front side of the worm wheel 907, the worm wheel is meshed with the worm 903.
Example 3
A steel wire rope spray type pickling device is shown in figures 1-5 and comprises a trolley 1, a first slide rail 2, a U-shaped support 3, an electric wheel 4, a spray head 5, a liquid inlet pipe 6, a first spring 7, a pull rope 8, a lifting mechanism 9, a first guide wheel 10, a first steel wire rope 11, a first slide block 12, a second spring 13, a support rod 14, a rotary plate 15 and a collection frame 16, wherein the first slide rail 2 is connected to the middle of the top of the trolley 1, the U-shaped support 3 is connected to the top of the first slide rail 2, the spray head 5 is rotatably connected to the bottom end of the U-shaped support 3, the liquid inlet pipe 6 is connected to the spray head 5, the first spring 7 is connected between the spray head 5 and the lower portion of the inner left side of the U-shaped support 3, the electric wheel 4 is installed on the upper portion of the inner right side of the U-shaped support 3, the pull rope 8 is wound on the electric wheel 4, the front wall is connected with first leading wheel 10 in the first slide rail 2, sliding connection has first slider 12 on first slide rail 2, be connected with second spring 13 between bottom and the first slider 12 in the first slide rail 2, first slider 12 and the cooperation of first slide rail 2, the top of elevating system 9 is connected with first wire rope 11, first wire rope 11 bypasses first leading wheel 10, first wire rope 11 is connected with the top of first slider 12, first slider 12 left side is connected with branch 14, the surface of branch 14 is opened there is the external screw thread, connect rotor plate 15 through threaded connection's mode on the branch 14, it has the internal thread with external screw thread complex to open on the rotor plate 15, the top left side of shallow 1 is connected with collects frame 16.
The lifting mechanism 9 comprises a first bearing seat 901, a first rotating rod 902, a worm 903, a third bearing seat 904, a second rotating rod 905, a reel 906 and a worm wheel 907, the rightmost side of the top of the cart 1 and the lower portion of the right side of the first slide rail 2 are connected with the first bearing seat 901, the first rotating rod 902 is connected onto the first bearing seat 901, the first rotating rod 902 penetrates through the first bearing seat 901 on the right side, the worm 903 is connected onto the first rotating rod 902, the worm 903 is located between the first bearing seats 901 on the left side and the right side, the third bearing seat 904 is arranged on the right side of the lower portion of the first slide rail 2, the second rotating rod 905 is connected onto the third bearing seat 904, the reel 906 and the worm wheel 907 are connected onto the second rotating rod 905, the reel 906 is located on the front side of the worm wheel 907, the worm wheel is meshed with the worm 903.
Still including placing the mechanism 17, place the mechanism 17 including fixed frame 1701 and couple 1702, the left side of first slider 12 is connected with fixed frame 1701, and the top bottom wall of fixed frame 1701 all is connected with couple 1702.
Example 4
A steel wire rope spray type pickling device is shown in figures 1-5 and comprises a trolley 1, a first slide rail 2, a U-shaped support 3, an electric wheel 4, a spray head 5, a liquid inlet pipe 6, a first spring 7, a pull rope 8, a lifting mechanism 9, a first guide wheel 10, a first steel wire rope 11, a first slide block 12, a second spring 13, a support rod 14, a rotary plate 15 and a collection frame 16, wherein the first slide rail 2 is connected to the middle of the top of the trolley 1, the U-shaped support 3 is connected to the top of the first slide rail 2, the spray head 5 is rotatably connected to the bottom end of the U-shaped support 3, the liquid inlet pipe 6 is connected to the spray head 5, the first spring 7 is connected between the spray head 5 and the lower portion of the inner left side of the U-shaped support 3, the electric wheel 4 is installed on the upper portion of the inner right side of the U-shaped support 3, the pull rope 8 is wound on the electric wheel 4, the front wall is connected with first leading wheel 10 in the first slide rail 2, sliding connection has first slider 12 on first slide rail 2, be connected with second spring 13 between bottom and the first slider 12 in the first slide rail 2, first slider 12 and the cooperation of first slide rail 2, the top of elevating system 9 is connected with first wire rope 11, first wire rope 11 bypasses first leading wheel 10, first wire rope 11 is connected with the top of first slider 12, first slider 12 left side is connected with branch 14, the surface of branch 14 is opened there is the external screw thread, connect rotor plate 15 through threaded connection's mode on the branch 14, it has the internal thread with external screw thread complex to open on the rotor plate 15, the top left side of shallow 1 is connected with collects frame 16.
The lifting mechanism 9 comprises a first bearing seat 901, a first rotating rod 902, a worm 903, a third bearing seat 904, a second rotating rod 905, a reel 906 and a worm wheel 907, the rightmost side of the top of the cart 1 and the lower portion of the right side of the first slide rail 2 are connected with the first bearing seat 901, the first rotating rod 902 is connected onto the first bearing seat 901, the first rotating rod 902 penetrates through the first bearing seat 901 on the right side, the worm 903 is connected onto the first rotating rod 902, the worm 903 is located between the first bearing seats 901 on the left side and the right side, the third bearing seat 904 is arranged on the right side of the lower portion of the first slide rail 2, the second rotating rod 905 is connected onto the third bearing seat 904, the reel 906 and the worm wheel 907 are connected onto the second rotating rod 905, the reel 906 is located on the front side of the worm wheel 907, the worm wheel is meshed with the worm 903.
Still including placing the mechanism 17, place the mechanism 17 including fixed frame 1701 and couple 1702, the left side of first slider 12 is connected with fixed frame 1701, and the top bottom wall of fixed frame 1701 all is connected with couple 1702.
The device also comprises a second bearing seat 18, a third rotating rod 19, a gear 20, a second slide rail 21, a second slide block 22, a third spring 23, a rack 24, a second guide wheel 26, a second steel wire rope 27 and a mounting box 28, wherein the bottom wall of the fixing frame 1701 is connected with the mounting box 28, the second bearing seats 18 are uniformly and vertically and symmetrically connected with the bottom walls of the mounting box 28 and the fixing frame 1701, the third rotating rod 19 is arranged on each second bearing seat 18, the gear 20 is connected with each third rotating rod 19, the right side of the bottom wall of the fixing frame 1701 is connected with the second slide rail 21, the second slide rail 21 is slidably connected with the second slide block 22, the second slide block 22 is matched with the second slide rail 21, the third spring 23 is connected between the second slide block 22 and the inner right side of the second slide rail 21, the bottom of the second slide block 22 is connected with the rack 24, the rack 24 is meshed with the gear 20, the right part of the rack 24 is connected with the second, the upper part of the right part of the mounting box 28 is connected with a second guide wheel 26, a second steel wire rope 27 passes through the through hole 25, the second steel wire rope 27 bypasses the second guide wheel 26, and the second steel wire rope 27 is connected with the spray head 5.
The collecting frame 16 is made of high-quality steel.
The U-shaped bracket 3 is made of Q235 steel.
The working principle is as follows: when the steel wire rope needs to be pickled, a worker firstly unscrews the rotating plate 15, sleeves the steel wire rope on the supporting rod 14, and then screws in the rotating plate 15 to fix the steel wire rope. Then, through elevating system 9, adjust shower nozzle 5 to the suitable spray rinsing distance of wire rope, then let in the pickle through feed liquor pipe 6, start electronic round 4 simultaneously, electronic round 4 makes a round trip to rotate and receive and releases first wire rope 11, and first wire rope 11 drives shower nozzle 5 horizontal hunting, comes to carry out fountain pickling to wire rope.
Because the lifting mechanism 9 comprises a first bearing seat 901, a first rotating rod 902, a worm 903, a third bearing seat 904, a second rotating rod 905, a reel 906 and a worm wheel 907, the rightmost side of the top of the cart 1 and the lower part of the right side of the first slide rail 2 are both connected with the first bearing seat 901, the first rotating rod 902 is connected on the first bearing seat 901, the first rotating rod 902 passes through the first bearing seat 901 on the right side, the worm 903 is connected on the first rotating rod 902, the worm 903 is positioned between the first bearing seats 901 on the left side and the right side, the third bearing seat 904 is arranged on the right side of the lower part of the first slide rail 2, the second rotating rod 905 is connected on the third bearing seat 904, a reel 906 and a worm wheel 907 are connected on the second rotating rod 905, the reel 906 is positioned on the front side of the worm wheel 907, the worm wheel 907 is meshed with the worm 903, the first steel wire rope 11 is wound on the reel 906, when the proper spraying distance of the spraying head, first bull stick 902 drives worm 903 anticlockwise rotation, worm 903 drives worm wheel 907 clockwise rotation, worm wheel 907 drives reel 906 clockwise rotation, first wire rope 11 is packed up to reel 906, first wire rope 11 drives first slider 12 upward movement, first slider 12 drives branch 14 upward movement, branch 14 drives wire rope upward movement, clockwise rotation first bull stick 902, wire rope emits, branch 14 and slider downward movement under the effect of second spring 13 elasticity, so relapse, the continuous up-and-down motion of branch 14, just can adjust shower nozzle 5 to the suitable spray rinsing distance of wire rope, the wire rope that makes passes through 5 pickups of shower nozzle, the pickling efficiency is improved, the pickling effect has been strengthened.
Because still including placing mechanism 17, placing mechanism 17 including fixed frame 1701 and couple 1702, the left side of first slider 12 is connected with fixed frame 1701, and the top diapire of fixed frame 1701 all is connected with couple 1702, and the staff hangs on couple 1702 through the round wire rope that will bind, just so can let wire rope distribute more evenly, makes the pickling effect better, has improved the practicality of device.
Because the device also comprises a second bearing seat 18, a third rotating rod 19, a gear 20, a second slide rail 21, a second slide block 22, a third spring 23, a rack 24, a second guide wheel 26, a second steel wire rope 27 and a mounting box 28, the bottom wall of the fixing frame 1701 is connected with the mounting box 28, the second bearing seats 18 are uniformly and vertically and symmetrically connected with the bottom walls of the mounting box 28 and the fixing frame 1701, the third rotating rod 19 is arranged on each second bearing seat 18, the gear 20 is connected with each third rotating rod 19, the right side of the bottom wall of the fixing frame 1701 is connected with the second slide rail 21, the second slide rail 21 is slidably connected with the second slide block 22, the second slide block 22 is matched with the second slide rail 21, the third spring 23 is connected between the second slide block 22 and the inner right side of the second slide rail 21, the bottom of the second slide block 22 is connected with the rack 24, the rack 24 is meshed with the gear 20, the right part of the rack 24 is connected with the second steel, the upper part of the right part of the mounting box 28 is connected with a second guide wheel 26, a second steel wire rope 27 passes through the through hole 25, the second steel wire rope 27 bypasses the second guide wheel 26, the second steel wire rope 27 is connected with the spray head 5, when the steel wire rope needs to be pickled, a worker hangs a circle of bound steel wire rope on the hook 1702, then introduces pickling liquid through the liquid inlet pipe 6, then starts the electric wheel 4, the electric wheel 4 rotates back and forth to receive and release the first steel wire rope 11 and the second steel wire rope 27, the first steel wire rope 11 drives the spray head 5 to swing left and right to carry out spray type pickling on the steel wire rope, the second steel wire rope 27 drives the rack 24 to move left and right through the second sliding block 22, the rack 24 drives the gear 20 to rotate back and forth, the gear 20 drives the third rotating rod 19 to rotate back and forth, the third rotating rod 19 drives the hook 1702 to rotate back and forth, the hook 1702 drives the steel wire, the pickling effect is enhanced, the pickling efficiency is improved, and the practicability of the device is improved.
The collecting frame 16 is made of high-quality steel, and the surface of the collecting frame is covered with a zinc layer, so that the service life of the device is prolonged.
Because the U-shaped support 3 material is Q235 steel, Q235 steel hardness is high, is difficult to warp, makes the life of device longer.
The above examples are merely representative of preferred embodiments of the present invention, and the description thereof is more specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, various changes, modifications and substitutions can be made without departing from the spirit of the present invention, and these are all within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (4)
1. A steel wire rope spray type pickling device is characterized by comprising a trolley (1), a first sliding rail (2), a U-shaped support (3), electric wheels (4), a spray head (5), a liquid inlet pipe (6), a first spring (7), a pull rope (8), a lifting mechanism (9), a first guide wheel (10), a first steel wire rope (11), a first sliding block (12), a second spring (13), a supporting rod (14), a rotating plate (15) and a collecting frame (16), wherein the first sliding rail (2) is connected in the middle of the top of the trolley (1), the U-shaped support (3) is connected with the top of the first sliding rail (2), the spray head (5) is rotatably connected with the bottom end of the U-shaped support (3), the liquid inlet pipe (6) is connected onto the spray head (5), the first spring (7) is connected between the spray head (5) and the lower portion of the left side in the U-shaped support (3), the electric wheels (4) are installed on the upper portion of the, a pull rope (8) is wound on the electric wheel (4), the pull rope (8) is connected with the spray head (5), the right side of the top of the cart (1) is connected with a lifting mechanism (9), the inner front wall of the first sliding rail (2) is connected with a first guide wheel (10), the first sliding rail (2) is slidably connected with a first sliding block (12), a second spring (13) is connected between the inner bottom of the first sliding rail (2) and the first sliding block (12), the first sliding block (12) is matched with the first sliding rail (2), the top of the lifting mechanism (9) is connected with a first steel wire rope (11), the first steel wire rope (11) is wound around the first guide wheel (10), the first steel wire rope (11) is connected with the top of the first sliding block (12), the left side of the first sliding block (12) is connected with a support rod (14), external threads are formed on the outer surface of the support rod (14), and the support rod (14) is connected, the rotating plate (15) is provided with an internal thread matched with the external thread, and the left side of the top of the cart (1) is connected with a collecting frame (16); the lifting mechanism (9) comprises a first bearing seat (901), a first rotating rod (902), a worm (903), a third bearing seat (904), a second rotating rod (905), a reel (906) and a worm wheel (907), the rightmost side of the top of the cart (1) and the lower part of the right side of the first sliding rail (2) are connected with the first bearing seat (901), the first rotating rod (902) is connected with the first rotating rod (901), the first rotating rod (902) penetrates through the first bearing seat (901) on the right side, the worm (903) is connected with the first rotating rod (902), the worm (903) is positioned between the first bearing seats (901) on the left side and the right side, the third bearing seat (904) is arranged on the right side of the lower part of the first sliding rail (2), the second rotating rod (905) is connected with the reel (906) and the worm wheel (907), the second rotating rod (905) is positioned on the front side of the worm wheel (907), the worm wheel (907) is meshed with the worm (903), and a first steel wire rope (11) is wound on the winding wheel (906); the U-shaped bracket (3) is made of Q235 steel.
2. The steel wire rope spray type pickling equipment according to claim 1, wherein the collection frame (16) is made of high-quality steel.
3. A steel wire rope spray type pickling device is characterized by comprising a trolley (1), a first sliding rail (2), a U-shaped support (3), electric wheels (4), a spray head (5), a liquid inlet pipe (6), a first spring (7), a pull rope (8), a lifting mechanism (9), a first guide wheel (10), a first steel wire rope (11), a first sliding block (12), a second spring (13), a supporting rod (14), a rotating plate (15) and a collecting frame (16), wherein the first sliding rail (2) is connected in the middle of the top of the trolley (1), the U-shaped support (3) is connected with the top of the first sliding rail (2), the spray head (5) is rotatably connected with the bottom end of the U-shaped support (3), the liquid inlet pipe (6) is connected onto the spray head (5), the first spring (7) is connected between the spray head (5) and the lower portion of the left side in the U-shaped support (3), the electric wheels (4) are installed on the upper portion of the, a pull rope (8) is wound on the electric wheel (4), the pull rope (8) is connected with the spray head (5), the right side of the top of the trolley (1) is connected with a lifting mechanism (9), the inner front wall of the first sliding rail (2) is connected with a first guide wheel (10), the first sliding rail (2) is connected with a first sliding block (12) in a sliding mode, a second spring (13) is connected between the inner bottom of the first sliding rail (2) and the first sliding block (12), the first sliding block (12) is matched with the first sliding rail (2), the top of the lifting mechanism (9) is connected with a first steel wire rope (11), the first steel wire rope (11) is wound around the first guide wheel (10), the first steel wire rope (11) is connected with the top of the first sliding block (12), and the left side of the top of the trolley (1) is connected with a; the lifting mechanism (9) comprises a first bearing seat (901), a first rotating rod (902), a worm (903), a third bearing seat (904), a second rotating rod (905), a reel (906) and a worm wheel (907), the rightmost side of the top of the cart (1) and the lower part of the right side of the first sliding rail (2) are connected with the first bearing seat (901), the first rotating rod (902) is connected with the first rotating rod (901), the first rotating rod (902) penetrates through the first bearing seat (901) on the right side, the worm (903) is connected with the first rotating rod (902), the worm (903) is positioned between the first bearing seats (901) on the left side and the right side, the third bearing seat (904) is arranged on the right side of the lower part of the first sliding rail (2), the second rotating rod (905) is connected with the reel (906) and the worm wheel (907), the second rotating rod (905) is positioned on the front side of the worm wheel (907), the worm wheel (907) is meshed with the worm (903), and a first steel wire rope (11) is wound on the winding wheel (906); the U-shaped bracket (3) is made of Q235 steel; the device is characterized by further comprising a placing mechanism (17), wherein the placing mechanism (17) comprises a fixed frame (1701) and hooks (1702), the fixed frame (1701) is connected to the left side of the first sliding block (12), and the hooks (1702) are connected to the top and bottom walls of the fixed frame (1701); the steel wire rope fixing frame further comprises a second bearing seat (18), a third rotating rod (19), a gear (20), a second sliding rail (21), a second sliding block (22), a third spring (23), a rack (24), a second guide wheel (26), a second steel wire rope (27) and a mounting box (28), the bottom wall of the fixing frame (1701) is connected with the mounting box (28), the second bearing seats (18) are uniformly and vertically and symmetrically connected to the bottom walls of the mounting box (28) and the fixing frame (1701), the third rotating rod (19) is arranged on each second bearing seat (18), the gear (20) is connected to each third rotating rod (19), the second sliding rail (21) is connected to the right side of the bottom wall of the fixing frame (1701), the second sliding block (22) is slidably connected to the second sliding rail (21), the second sliding block (22) is matched with the second sliding rail (21), the third spring (23) is connected between the second sliding block (22) and the inner right side of the second, the bottom of second slider (22) is connected with rack (24), rack (24) and gear (20) meshing, the right part of rack (24) is connected with second wire rope (27), open in the middle of the right part of install bin (28) has through-hole (25), the right part upper portion of install bin (28) is connected with second leading wheel (26), through-hole (25) are passed in second wire rope (27), second leading wheel (26) are walked around in second wire rope (27), second wire rope (27) are connected with shower nozzle (5).
4. A steel wire rope spray type pickling plant according to claim 3, characterized in that the material of the collecting frame (16) is high-quality steel.
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| CN201710286622.9A CN106868524B (en) | 2017-04-27 | 2017-04-27 | Steel wire rope spray type pickling equipment |
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| CN201710286622.9A CN106868524B (en) | 2017-04-27 | 2017-04-27 | Steel wire rope spray type pickling equipment |
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| CN106868524B true CN106868524B (en) | 2019-12-10 |
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Effective date of registration: 20191118 Address after: No.168 Baoding Road, Feiyun New District, Ruian Economic Development Zone, Wenzhou City, Zhejiang Province 325200 Applicant after: ZHEJIANG XINWEI MACHINERY Co.,Ltd. Address before: 312599 Zhejiang city of Shaoxing province Xinchang County habayashi street in New Village Ling Jiao No. 36 Applicant before: Wang Hongyan |
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Denomination of invention: A spray type pickling equipment for steel wire rope Effective date of registration: 20201014 Granted publication date: 20191210 Pledgee: Zhejiang Ruian Rural Commercial Bank Co.,Ltd. Plaza Science and Technology Branch Pledgor: ZHEJIANG XINWEI MACHINERY Co.,Ltd. Registration number: Y2020990001210 |
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Date of cancellation: 20210915 Granted publication date: 20191210 Pledgee: Zhejiang Ruian Rural Commercial Bank Co.,Ltd. Plaza Science and Technology Branch Pledgor: ZHEJIANG XINWEI MACHINERY Co.,Ltd. Registration number: Y2020990001210 |
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Denomination of invention: A spray pickling equipment for steel wire rope Effective date of registration: 20210915 Granted publication date: 20191210 Pledgee: Zhejiang Ruian Rural Commercial Bank Co.,Ltd. Plaza Science and Technology Branch Pledgor: ZHEJIANG XINWEI MACHINERY Co.,Ltd. Registration number: Y2021990000838 |
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Date of cancellation: 20231012 Granted publication date: 20191210 Pledgee: Zhejiang Ruian Rural Commercial Bank Co.,Ltd. Plaza Science and Technology Branch Pledgor: ZHEJIANG XINWEI MACHINERY Co.,Ltd. Registration number: Y2021990000838 |
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Denomination of invention: A steel wire rope spray pickling equipment Effective date of registration: 20231017 Granted publication date: 20191210 Pledgee: Zhejiang Ruian Rural Commercial Bank Co.,Ltd. Plaza Science and Technology Branch Pledgor: ZHEJIANG XINWEI MACHINERY Co.,Ltd. Registration number: Y2023980061345 |