CN106868372B - A kind of preparation method of MoFeB based metal ceramic coatings - Google Patents

A kind of preparation method of MoFeB based metal ceramic coatings Download PDF

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CN106868372B
CN106868372B CN201710134416.6A CN201710134416A CN106868372B CN 106868372 B CN106868372 B CN 106868372B CN 201710134416 A CN201710134416 A CN 201710134416A CN 106868372 B CN106868372 B CN 106868372B
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mofeb
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CN106868372A (en
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余黎明
张立业
刘永长
马宗青
李冲
李会军
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Tianjin University
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C27/00Alloys based on rhenium or a refractory metal not mentioned in groups C22C14/00 or C22C16/00
    • C22C27/04Alloys based on tungsten or molybdenum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/105Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/12Both compacting and sintering
    • B22F3/16Both compacting and sintering in successive or repeated steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B35/00Boron; Compounds thereof
    • C01B35/02Boron; Borides
    • C01B35/04Metal borides
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C32/00Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
    • C22C32/0047Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C32/00Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
    • C22C32/0084Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ carbon or graphite as the main non-metallic constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • B22F2009/043Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by ball milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00Aspects linked to processes or compositions used in powder metallurgy

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
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Abstract

The present invention provides a kind of preparation method of MoFeB based metal ceramic coatings, includes the following steps:(1) dispensing is formed by following raw material:7.0 11.2 parts of Fe powder, 28.0 32.0 parts of FeB powder, 46.0 48.0 parts of Mo powder, 12 parts of Y powder, 23 parts of Cr powder, 24 parts of Ni powder, 24 parts of Mn powder, 12 parts of C powder;(2) raw material of step (1) is crushed with ball mill, mixing, argon gas atmosphere dry grinding, sieving filtering;(3) raw material powder prepared by step (2) is sintered in SPS sintering furnaces, sintering schedule:Powder is fitted into mold and is put into SPS sintering furnaces by room temperature, by discharge plasma sintering, is kept the temperature, is cooled to room temperature with the furnace;Vacuum is kept in furnace body.The beneficial effects of the invention are as follows " the rare earth effects " using Y, improve Mo on the whole2FeB2The hardness of based ceramic metal, toughness simultaneously improve its consistency and porosity.

Description

A kind of preparation method of MoFeB based metal ceramic coatings
Technical field
The invention belongs to material chemistry technical field, more particularly, to a kind of preparation side of MoFeB based metal ceramic coatings Method.
Background technology
Steel and iron industry is the basis of Chinese national economy, " foundation stone " of industrial development and mold is known as.With science Technology high-speed develops and the deterioration of mold work environment, simple metal material cannot meet the requirement of die industry.Mould The failure mode of tool is generally plastically deformed, abrasion, fracture or cracking, metal fatigue and corrosion etc..And it is mould wherein to wear Has the principal mode of disabling damage.And consider that die surface is modified and surface is strong from economic benefit and energy resources utilization rate Change is the only selection for improving mold performance and extending die life.
Ternary Boride Base Cermets are a kind of new materials of function admirable, there is very big development potentiality.Ternary boron Compound based ceramic metal has high intensity, hardness, fracture strength and excellent heat resistance and corrosion resistance, therefore Be usually applied to injection machine part, copper the contour abrasion of hot-extrusion mold environment in.Wherein Mo2FeB2Based ceramic metal was both The characteristics such as high intensity, high rigidity, wear-resistant, high temperature resistant, the anti-oxidant and chemical stability of ceramics are maintained, and with preferable Metal toughness and plasticity, but also good metallurgical binding can be generated with steel matrix, therefore be that die surface is modified Suitable material selection.
Invention content
The purpose of the present invention is to further improve Mo2FeB2The comprehensive performance of based ceramic metal improves its hardness simultaneously And toughness, to provide better material selection for mold surface modification of steel.By adding appropriate simple substance Y powder in the feed, Y's " rare earth effect " can effectively reduce Mo2FeB2The grain size of based ceramic metal, while rare earth element activity is big easily and impurity Element combines and discharges the presence to reduce impurity content and defect, so as to improve Mo on the whole2FeB2Based ceramic metal Hardness, toughness simultaneously improve its consistency and porosity.
The technical scheme is that:A kind of Mo2FeB2The preparation method of based metal ceramic coating, includes the following steps:
(1) dispensing is formed by following raw material:7.0-11.2 parts of Fe powder, 28.0-32.0 parts of FeB powder, Mo powder 46.0-48.0 Part, 1.0-2.0 parts of Y powder, 2.0-3.0 parts of Cr powder, 2.0-4.0 parts of Ni powder, 2.0-4.0 parts of Mn powder, 1.0-2.0 parts of C powder;
(2) the bulky grain raw material of step (1) is crushed with mixing using ball mill, is done under argon gas atmosphere protection Mill, then filters out bulky grain powder, wherein:The ball mill is ground using the stainless steel of a diameter of Ф 5mm and Ф 10mm The mass ratio of ball, big ball and bead is 20-25:1, ratio of grinding media to material is 3-8:1, rotational speed of ball-mill 200-300r/min, Ball-milling Time For 18-22h;
(3) the mixed raw material powder prepared by step (2) is sintered in discharge plasma sintering stove, sintering schedule is: During room temperature, powder is fitted into mold and is put into SPS sintering furnaces, by discharge plasma sintering, and keeps the temperature, then cools to the furnace Room temperature;Vacuum is kept in furnace body, wherein:Being sintered heating rate is:90-110 DEG C/min, sintering temperature is 900-1100 DEG C, is burnt Knot pressure power is 25-35MPa, soaking time 5-15min;Vacuum degree control≤8Pa.
Preferably, the step (1) material purity >=99.00%;
Preferably, the step (2) is filtered using 160 mesh sieve;
Preferably, the planetary ball mill of the step (2) uses the stainless steel abrading-ball of a diameter of Ф 5mm or Ф 10mm, The mass ratio of big ball and bead is 24:1, ratio of grinding media to material is 5:1, rotational speed of ball-mill 250r/min, Ball-milling Time 20h;
Preferably, the sintering schedule of the step (3):Heating rate is 100 DEG C/min;Sintering temperature is 1050 DEG C;It burns Knot pressure power is 30MPa;Soaking time is 10min;Vacuum degree control≤6Pa.
Preferably, the charge ratio of the step (1) is:10.1-11.1 parts of Fe powder, 28.0 parts of FeB powder, Mo powder 46.0- 47.0 parts, 1.0-1.5 parts of Y powder, 2-2.5 parts of Cr powder, 2.0-2.9 parts of Ni powder, 2.0-2.5 parts of Mn powder, 1.0-1.5 parts of C powder
Another aspect of the present invention further includes one kind Mo as made from the above method2FeB2Based metal ceramic coating.
Another aspect of the present invention further includes above-mentioned Mo2FeB2Based metal ceramic coating is in the application of mold steel surface.
The invention has the advantages and positive effects that:
(1) raw materials such as FeB powder, Fe powder, Mo powder, which all compare, used in is easy to get, and can effectively reduce production cost.
(2) by effectively adding simple substance Y powder, Y element can be with crystal grain thinning;Form intermetallic compound;Form oxide The effects that, these improve the compactness and uniformity of metal-cermic coating, and significantly improve metal-cermic coating hardness, The comprehensive performances such as consistency and toughness.
Specific embodiment
Pure Fe powder, FeB powder, Mo powder, Y powder and Cr powder, Ni powder, Mn powder and the C powder that the present invention uses are commercially availableization It learns pure powder reagent, prior to ball milling 20h in QM-3SP4 type planetary ball mills after dispensing, dry grinds under argon gas atmosphere protection, mistake Sieve;Then powder is fitted into mold to be put into SPS sintering furnaces, by discharge plasma sintering, and keeps the temperature, then cool to the furnace Room temperature;Vacuum is kept in furnace body.
The principle of the present invention is by adding appropriate Y powder, with crystal grain thinning and can be improved using " the rare earth effect " of Y element Consistency and knot porosity.By adding Y powder, Mo2FeB2Tensile strength, hardness and the consistency of based ceramic metal have aobvious The raising or improvement of work.The present invention is in order to make Mo2FeB2There is best comprehensive performance in based ceramic metal, so addition is appropriate Cr powder, Ni powder, Mn powder, while in order to reduce oxidation of raw material etc., add a small amount of C powder.
Comparative example
With 12.1 parts of Fe powder, 30.9 parts of FeB powder, 48.0 parts of Mo powder, 2.5 parts of Cr powder, 2.9 parts of Ni powder, 2.5 parts of Mn powder, C powder 1.0 parts of progress dispensings, but Y powder is not added.By above-mentioned raw materials prior to 250r/min ball millings in QM-3SP4 type planetary ball mills 20h dry grinds under argon gas atmosphere protection, is sieved;Prepared mixed raw material powder is burnt in plasma discharging (SPS) sintering furnace Knot.During room temperature, powder is fitted into mold and is put into SPS sintering furnaces, by discharge plasma sintering, and is kept the temperature, then with furnace cooling But to room temperature;Vacuum is kept in furnace body in the process.Sintering schedule is:Heating rate is 100 DEG C/min;Sintering temperature is 1050 ℃;Sintering pressure is 30Mpa;Keep the temperature 10min;Vacuum degree control≤6pa.
Embodiment 1
With 11.1 parts of Fe powder, 30.9 parts of FeB powder, 48.0 parts of Mo powder, 1.0 parts of Y powder, 2.5 parts of Cr powder, 2.9 parts of Ni powder, Mn powder 2.5 parts, 1.0 parts of progress dispensings of C powder.By above-mentioned raw materials prior to 250r/min ball milling 20h in QM-3SP4 type planetary ball mills, It dry grinds, is sieved under argon gas atmosphere protection;Prepared mixed raw material powder is sintered in plasma discharging (SPS) sintering furnace. During room temperature, powder is fitted into mold and is put into SPS sintering furnaces, by discharge plasma sintering, and keeps the temperature, then cools to the furnace Room temperature;Vacuum is kept in furnace body in the process.Sintering schedule is:Heating rate is 100 DEG C/min;Sintering temperature is 1050 DEG C;It burns Knot pressure power is 30Mpa;Keep the temperature 10min;Vacuum degree control≤6pa.
Embodiment 2
With 10.1 parts of Fe powder, 30.9 parts of FeB powder, 48.0 parts of Mo powder, 2.0 parts of Y powder, 2.5 parts of Cr powder, 2.9 parts of Ni powder, Mn powder 2.5 parts, 1.0 parts of progress dispensings of C powder.By above-mentioned raw materials prior to 250r/min ball milling 20h in QM-3SP4 type planetary ball mills, It dry grinds, is sieved under argon gas atmosphere protection;Prepared mixed raw material powder is sintered in plasma discharging (SPS) sintering furnace. During room temperature, powder is fitted into mold and is put into SPS sintering furnaces, by discharge plasma sintering, and keeps the temperature, then cools to the furnace Room temperature;Vacuum is kept in furnace body in the process.Sintering schedule is:Heating rate is 90 DEG C/min;Sintering temperature is 900 DEG C;Sintering Pressure is 30Mpa;Keep the temperature 10min;Vacuum degree control≤6pa.
Embodiment 3
With 7.0 parts of Fe powder, 32.0 parts of FeB powder, 46.0 parts of Mo powder, 2.0 parts of Y powder, 3.0 parts of Cr powder, 4.0 parts of Ni powder, Mn powder 4.0 parts, 2.0 parts of progress dispensings of C powder.By above-mentioned raw materials prior to 250r/min ball milling 20h in QM-3SP4 type planetary ball mills, It dry grinds, is sieved under argon gas atmosphere protection;Prepared mixed raw material powder is sintered in plasma discharging (SPS) sintering furnace. During room temperature, powder is fitted into mold and is put into SPS sintering furnaces, by discharge plasma sintering, and keeps the temperature, then cools to the furnace Room temperature;Vacuum is kept in furnace body in the process.Sintering schedule is:Heating rate is 110 DEG C/min;Sintering temperature is 1100 DEG C;It burns Knot pressure power is 25Mpa;Keep the temperature 5min;Vacuum degree control≤8pa.
Embodiment 4
With 11.2 parts of Fe powder, 28.0 parts of FeB powder, 47.0 parts of Mo powder, 1.5 parts of Y powder, 2.0 parts of Cr powder .02 parts of Ni powder, Mn powder 2.0 parts, 1.5 parts of progress dispensings of C powder.By above-mentioned raw materials prior to 250r/min ball milling 20h in QM-3SP4 type planetary ball mills, It dry grinds, is sieved under argon gas atmosphere protection;Prepared mixed raw material powder is sintered in plasma discharging (SPS) sintering furnace. During room temperature, powder is fitted into mold and is put into SPS sintering furnaces, by discharge plasma sintering, and keeps the temperature, then cools to the furnace Room temperature;Vacuum is kept in furnace body in the process.Sintering schedule is:Heating rate is 100 DEG C/min;Sintering temperature is 1050 DEG C;It burns Knot pressure power is 35Mpa;Keep the temperature 15min;Vacuum degree control≤6pa.
Above example is sufficiently mixed metal powder using mechanical ball mill mode, then carries out discharge plasma sintering (SPS) a series of technology paths.
The present invention measures microhardness, loaded load 100gf, when loading stops using the types of MH -6 microhardness testers Between be 10s;Using the special balance of SHIMADZUAUY120 types, the consistency of sample is measured according to Archimedes's drainage;It adopts The porosity of sample is determined with model OLYMPUSGX51 types metallographic microscope according to ISO4505 standards;Using model WDW- 20 micro-control electronic universal testers carry out extension test, determine the yield strength and tensile strength of sample.
Measure comparative example and the Mo of embodiment 1-42FeB2The surface Vickers hardness of based ceramic metal, obtains following number According to:In the feed without the Mo of addition Y powder2FeB2The comparative example surface Vickers hardness of based ceramic metal is 1167HV, is added The Mo of Y powder2FeB2The average value of the embodiment 1-4 surfaces Vickers hardness of based ceramic metal has reached 1726-1889HV.
Measure comparative example and the Mo of embodiment 1-42FeB2The consistency of based ceramic metal, obtains data below:Comparison The consistency of embodiment is 7.49g/cm3;The consistency mean value of embodiment 1-4 has reached 7.90-8.23g/cm3
Measure comparative example and the Mo of embodiment 1-42FeB2The porosity of based ceramic metal, obtains data below:Comparison The porosity of embodiment has 5.45%, and the porosity mean value of embodiment 1-4 is reduced to 2.90%-3.11%.
Measure comparative example and the Mo of embodiment 1-42FeB2The yield strength and tensile strength of based ceramic metal, obtain Data below:The yield strength and tensile strength of comparative example are respectively 13.51 and 58.11Mpa, the surrender of embodiment 1-4 Intensity and tensile strength mean value difference 22.15Mpa-23.75Mpa and 114.86-116.32Mpa.
By above-mentioned comparison, the Mo after present invention addition Y powder is fully demonstrated2FeB2The mechanics synthesis of based ceramic metal Performance has obtained large increase, and performance is more excellent.
One embodiment of the present of invention is described in detail above, but the content is only the preferable implementation of the present invention Example, it is impossible to be construed as limiting the practical range of the present invention.All all the changes and improvements made according to the present patent application range Deng, should all still belong to the present invention patent covering scope within.

Claims (8)

1. a kind of preparation method of MoFeB based metal ceramic coatings, it is characterised in that:Include the following steps:
(1) dispensing is formed by following raw material:7.0-11.2 parts of Fe powder, 28.0-32.0 parts of FeB powder, 46.0-48.0 parts of Mo powder, Y powder 1.0-2.0 parts, 2.0-3.0 parts of Cr powder, 2.0-4.0 parts of Ni powder, 2.0-4.0 parts of Mn powder, 1.0-2.0 parts of C powder;
(2) the bulky grain raw material of step (1) is crushed with mixing using ball mill, dry grinded under argon gas atmosphere protection, with Bulky grain powder is filtered out afterwards, wherein:The ball mill uses the stainless steel abrading-ball of a diameter of Ф 5mm and Ф 10mm, greatly The mass ratio of ball and bead is 20-25:1, ratio of grinding media to material is 3-8:1, rotational speed of ball-mill 200-300r/min, Ball-milling Time 18- 22h;
(3) the mixed raw material powder prepared by step (2) is sintered in discharge plasma sintering stove, sintering schedule is:Room temperature When, powder is fitted into mold and is put into SPS sintering furnaces, by discharge plasma sintering, and keeps the temperature, then cools to room with the furnace Temperature;Vacuum is kept in furnace body, wherein:Being sintered heating rate is:90-110 DEG C/min, sintering temperature is 900-1100 DEG C, sintering Pressure is 25-35MPa, soaking time 5-15min;Vacuum degree control≤8Pa.
2. a kind of preparation method of MoFeB based metal ceramic coatings according to claim 1, it is characterised in that:The step Suddenly (1) material purity >=99.00%.
3. a kind of preparation method of MoFeB based metal ceramic coatings according to claim 1, it is characterised in that:The step Suddenly (2) are filtered using 160 mesh sieve.
4. a kind of preparation method of MoFeB based metal ceramic coatings according to claim 1, it is characterised in that:The step Suddenly the planetary ball mill of (2) uses the stainless steel abrading-ball of a diameter of Ф 5mm or Ф 10mm, and the mass ratio of big ball and bead is 24:1, ratio of grinding media to material is 5:1, rotational speed of ball-mill 250r/min, Ball-milling Time 20h.
5. a kind of preparation method of MoFeB based metal ceramic coatings according to claim 1, it is characterised in that:The step Suddenly the sintering schedule of (3):Heating rate is 100 DEG C/min;Sintering temperature is 1050 DEG C;Sintering pressure is 30MPa;Soaking time For 10min;Vacuum degree control≤6Pa.
6. a kind of preparation method of MoFeB based metal ceramic coatings according to claim 1, it is characterised in that:The step Suddenly the charge ratio in (1) is:10.1-11.1 parts of Fe powder, 28.0 parts of FeB powder, 46.0-47.0 parts of Mo powder, 1.0-1.5 parts of Y powder, Cr 2-2.5 parts of powder, 2.0-2.9 parts of Ni powder, 2.0-2.5 parts of Mn powder, 1.0-1.5 parts of C powder.
7. a kind of MoFeB based metal ceramic coatings as made from any one of claim 1-5 methods.
8. a kind of MoFeB based metal ceramic coatings as made from any one of claim 1-5 methods are in the application of mold steel surface.
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CN109868382B (en) * 2019-02-11 2020-08-18 西安交通大学 Rare earth element modified Mo2FeB2Base cermet and method for preparing same
CN113215471B (en) * 2021-05-08 2023-06-09 武汉科技大学 Wear-resistant corrosion-resistant ternary boride/stainless steel composite material and preparation method thereof

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