CN106868370A - A kind of oxidation resistant niobium alloy powder formula - Google Patents

A kind of oxidation resistant niobium alloy powder formula Download PDF

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Publication number
CN106868370A
CN106868370A CN201710070957.7A CN201710070957A CN106868370A CN 106868370 A CN106868370 A CN 106868370A CN 201710070957 A CN201710070957 A CN 201710070957A CN 106868370 A CN106868370 A CN 106868370A
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China
Prior art keywords
melting
alloy powder
niobium alloy
oxidation resistant
powder formula
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CN201710070957.7A
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Chinese (zh)
Inventor
秦岭
程遥
雷波
张�杰
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WUHAN HUAZHI KECHUANG HI-TECH Co Ltd
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WUHAN HUAZHI KECHUANG HI-TECH Co Ltd
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Priority to CN201710070957.7A priority Critical patent/CN106868370A/en
Publication of CN106868370A publication Critical patent/CN106868370A/en
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C27/00Alloys based on rhenium or a refractory metal not mentioned in groups C22C14/00 or C22C16/00
    • C22C27/02Alloys based on vanadium, niobium, or tantalum
    • B22F1/0003
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Powder Metallurgy (AREA)

Abstract

The invention discloses a kind of oxidation resistant niobium alloy powder formula, by percentage to the quality, each component content is:Nb >=99.8%, C≤0.01%, H≤0.01%, Fe≤0.015%, Cr≤0.001%, Ni≤0.001%, Mn≤0.0004%, Na≤0.0004%, K≤0.0004%, Mg≤0.002%, Ca≤0.001%, Si≤0.005%, Mo≤0.01%, Ta≤0.012%, W≤0.01%, Al≤0.003%.The powder of niobium alloy powder prepared by the present invention is comparatively fine, up to 45 75 μm;Good fluidity, sphericity >=95%;Apparent density is higher, up to 70%;Powder particle specific surface area 0.102cm2/ g, size distribution is also narrow;Oxygen content is low, < 700ppm.It is widely portable to the processing of rapid laser-shaping technique.

Description

A kind of oxidation resistant niobium alloy powder formula
Technical field
Match somebody with somebody the present invention relates to a kind of metallurgical powder formula, especially a kind of metallurgical powder suitable for laser fast shaping Side, the metallurgical powder is in high temperature with very excellent inoxidizability.
Background technology
Niobium alloy is the alloy for adding other elements composition as base with niobium.Because niobium belongs to refractory metal, and fusing point is 2467 DEG C, specific strength is high in 1093~1427 DEG C of temperature ranges.Compared with tungsten alloy and molybdenum alloy, niobium alloy plasticity is good, processing and Welding performance is excellent, thus the part with complex contour that can laminate, and can be used as space flight and the thermal protection of aircraft industry and knot Structure material.High temperature alloy is mainly used in high-performance enginer, and in the modern advanced aero-engine, high-temperature alloy material makes Consumption accounts for the 40%~60% of engine gross mass.Temperature in use of the development of modern high performance aero-engine to high temperature alloy With the requirement more and more higher of performance.Traditional ingot metallurgy technical cooling speed is slow, some elements and the second phase segregation in ingot casting Seriously, hot-working character is poor, uneven microstructure, unstable properties.
The high-temperature oxidation resistance of niobium is very poor, and rapid oxidation is begun at 600 DEG C or so.Although developing as WC-3015 (Nb-15, W-4, Ta-28, Hf-2, Zr-0.1C) such high-strength niobium alloy with certain antioxygenic property, but far from Meet actual requirement, still need to be protected by high-temperature oxidation resistant coating.
Electron-beam process is that the advanced technologies such as CAD, CAM, CNC, laser, elaborate servo driving and new material is integrated A kind of brand-new manufacturing technology.Have compared with classical production process:The replicability of prototype, interchangeability are high;Manufacturing process and manufacture The geometry of prototype is unrelated;Process-cycle is short, low cost, general manufacturing expense reduction by 50%, the process-cycle shorten 70% with On;Height Integration ofTechnology, realizes integrated manufacturing system (IMS).And rapid laser-shaping technique turns into solution in high temperature alloy shaping The new method of technical bottleneck.So far, there is not the niobium alloy powder for being applicable to laser fast shaping also.
In order to overcome disadvantages described above, the technical problem to be solved in the present invention to be:Propose that a kind of quality is high, process costs are low, Production efficiency is high, be applicable to laser fast shaping and the niobium alloy powder formula with excellent inoxidizability.
The content of the invention
It is an object of the invention to provide a kind of oxidation resistant niobium alloy powder formula, to solve to be carried in above-mentioned background technology The problem for going out.
To achieve the above object, the present invention provides following technical scheme:
A kind of oxidation resistant niobium alloy powder formula, by percentage to the quality, each component content is:Nb >=99.8%, C≤ 0.01%, H≤0.01%, Fe≤0.015%, Cr≤0.001%, Ni≤0.001%, Mn≤0.0004%, Na≤ 0.0004%, K≤0.0004%, Mg≤0.002%, Ca≤0.001%, Si≤0.005%, Mo≤0.01%, Ta≤ 0.012%, W≤0.01%, Al≤0.003%.
As further scheme of the invention:It is obtained by following steps:
Screening raw metal and removal of impurities, electron beam furnace are preheated, will then be difficult volatilized metal raw material and be placed in electricity In beamlet smelting furnace, bombardment melting is carried out under regulation electron gun line 1000-2000mA, smelting time is 20-40min, melting Temperature is 1900-2200 DEG C;Melting is cooled down after terminating, and carries out the analysis and adjustment of constituent content, and mixing adds volatile metal Raw material, then carries out vacuum consumable electrode arc furnace melting, and the wherein electric current of first time melting is 2.3-3.0kA, and working vacuum degree is small In 1 × 10-3Pa, the electric current of second melting is 3.5-4.1kA, and working vacuum degree is less than 1 × 10-3Pa, and casting is obtained after melting Ingot.
As further scheme of the invention:Electron beam furnace is preheated in step, and the condition of preheating is:Make electronics The vacuum of beam smelting furnace encephalic is less than 2 × 10-3Pa, and gun chamber vacuum is less than 1 × 10-3Pa, and electron gun sets high pressure It is 30-40kW, after high pressure preheating 20-30min, closes high pressure, electron gun line 80-120mA, line preheating 6-12min is set, Close electron gun line.
Compared with prior art, the beneficial effects of the invention are as follows:
The powder of niobium alloy powder prepared by the present invention is comparatively fine, up to 45-75 μm;Good fluidity, sphericity >= 95%;Apparent density is higher, up to 70%;Powder particle specific surface area 0.102cm2/ g, size distribution is also narrow;Oxygen content It is low, < 700ppm.It is widely portable to the processing of rapid laser-shaping technique.
Brief description of the drawings
Fig. 1 is 250 μm of niobium alloy powder SEM electron microscopic pictures;
Fig. 2 is 100 μm of niobium alloy powder SEM electron microscopic pictures;
Fig. 3 is 50 μm of niobium alloy powder SEM electron microscopic pictures.
Specific embodiment
Below in conjunction with the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, Obviously, described embodiment is only a part of embodiment of the invention, rather than whole embodiments.Based in the present invention Embodiment, the every other embodiment that those of ordinary skill in the art are obtained under the premise of creative work is not made, all Belong to the scope of protection of the invention.
A kind of oxidation resistant niobium alloy powder formula, by percentage to the quality, each component content is:Nb >=99.8%, C≤ 0.01%, H≤0.01%, Fe≤0.015%, Cr≤0.001%, Ni≤0.001%, Mn≤0.0004%, Na≤ 0.0004%, K≤0.0004%, Mg≤0.002%, Ca≤0.001%, Si≤0.005%, Mo≤0.01%, Ta≤ 0.012%, W≤0.01%, Al≤0.003%.It is obtained by following steps:Screening raw metal and removal of impurities, electronic torch melting Stove is preheated, and will be then difficult volatilized metal raw material and is placed in electron beam furnace, regulation electron gun line 1000-2000mA Under carry out bombardment melting, smelting time is 20-40min, and smelting temperature is 1900-2200 DEG C;Melting is cooled down after terminating, and carries out unit The analysis and adjustment of cellulose content, mixing add volatile raw metal, vacuum consumable electrode arc furnace melting are then carried out, wherein first The electric current of secondary melting is 2.3-3.0kA, and working vacuum degree is less than 1 × 10-3Pa, and the electric current of second melting is 3.5-4.1kA, Working vacuum degree is less than 1 × 10-3Pa, and ingot casting is obtained after melting;Electron beam furnace is preheated in step, the condition of preheating For:Make the vacuum of electron beam furnace encephalic less than 2 × 10-3Pa, gun chamber vacuum is less than 1 × 10-3Pa, electron gun Setting high pressure is 30-40kW, after high pressure preheating 20-30min, closes high pressure, sets electron gun line 80-120mA, line preheating 6-12min, closes electron gun line.
Test:Niobium alloy powder parameter detection equipment:
(1) chemical composition with equipment be:Inductive coupling plasma emission spectrum (ICP-OES) Varian725- ES;
(2) size distribution uses equipment:Laser particle analyzer Horiba LA-950;
(3) reference area uses equipment:ASAP2010 types specific surface and pore size distribution determining instrument;
(4) granule surface area analysis uses equipment with observation:Field emission scanning electron microscope Zeiss Sigma.
After tested, the powder of niobium alloy powder is comparatively fine (see Fig. 1-3), up to 45-75 μm;Good fluidity is spherical Degree >=95%;Apparent density is higher, up to 70%;Powder particle specific surface area 0.102cm2/ g, size distribution is also narrow;Oxygen Content is low, < 700ppm.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be in other specific forms realized.Therefore, no matter From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power Profit requires to be limited rather than described above, it is intended that all in the implication and scope of the equivalency of claim by falling Change is included in the present invention.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each implementation method is only wrapped Containing an independent technical scheme, this narrating mode of specification is only that for clarity, those skilled in the art should Specification an as entirety, the technical scheme in each embodiment can also be formed into those skilled in the art through appropriately combined May be appreciated other embodiment.

Claims (3)

1. a kind of oxidation resistant niobium alloy powder formula, it is characterised in that by percentage to the quality, each component content is:Nb≥ 99.8%, C≤0.01%, H≤0.01%, Fe≤0.015%, Cr≤0.001%, Ni≤0.001%, Mn≤0.0004%, Na≤0.0004%, K≤0.0004%, Mg≤0.002%, Ca≤0.001%, Si≤0.005%, Mo≤0.01%, Ta≤ 0.012%, W≤0.01%, Al≤0.003%.
2. oxidation resistant niobium alloy powder formula according to claim 1, it is characterised in that be obtained by following steps:
Screening raw metal and removal of impurities, electron beam furnace are preheated, will then be difficult volatilized metal raw material and be placed in electron beam In smelting furnace, bombardment melting is carried out under regulation electron gun line 1000-2000mA, smelting time is 20-40min, smelting temperature It is 1900-2200 DEG C;Melting is cooled down after terminating, and carries out the analysis and adjustment of constituent content, and mixing adds volatile raw metal, Then carry out vacuum consumable electrode arc furnace melting, the wherein electric current of first time melting is 2.3-3.0kA, working vacuum degree less than 1 × 10-3Pa, the electric current of second melting is 3.5-4.1kA, and working vacuum degree is less than 1 × 10-3Pa, and ingot casting is obtained after melting.
3. oxidation resistant niobium alloy powder formula according to claim 2, it is characterised in that electron beam furnace in step Preheated, the condition of preheating is:Make the vacuum of electron beam furnace encephalic less than 2 × 10-3Pa, gun chamber vacuum Less than 1 × 10-3Pa, it is 30-40kW that electron gun sets high pressure, after high pressure preheating 20-30min, closes high pressure, sets electron gun Line 80-120mA, line preheating 6-12min, closes electron gun line.
CN201710070957.7A 2017-02-09 2017-02-09 A kind of oxidation resistant niobium alloy powder formula Pending CN106868370A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1367724A (en) * 1999-03-19 2002-09-04 卡伯特公司 Making niobium and other metal powders by milling
CN1533312A (en) * 2002-01-21 2004-09-29 ͬ�Ϳ�ҵ��ʽ���� Niobium powder and solid electrolytic capacitor
CN102660692A (en) * 2012-04-06 2012-09-12 宁夏东方钽业股份有限公司 Casting manufacturing method of superconducting NbTi alloy
CN104439264A (en) * 2014-12-19 2015-03-25 九江有色金属冶炼有限公司 Niobium bar preparation method and niobium bar prepared by same

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1367724A (en) * 1999-03-19 2002-09-04 卡伯特公司 Making niobium and other metal powders by milling
CN1533312A (en) * 2002-01-21 2004-09-29 ͬ�Ϳ�ҵ��ʽ���� Niobium powder and solid electrolytic capacitor
CN102660692A (en) * 2012-04-06 2012-09-12 宁夏东方钽业股份有限公司 Casting manufacturing method of superconducting NbTi alloy
CN104439264A (en) * 2014-12-19 2015-03-25 九江有色金属冶炼有限公司 Niobium bar preparation method and niobium bar prepared by same

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Application publication date: 20170620