CN106862877A - Automotive brake base plate welds riveting equipment - Google Patents
Automotive brake base plate welds riveting equipment Download PDFInfo
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- CN106862877A CN106862877A CN201710226082.5A CN201710226082A CN106862877A CN 106862877 A CN106862877 A CN 106862877A CN 201710226082 A CN201710226082 A CN 201710226082A CN 106862877 A CN106862877 A CN 106862877A
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- 238000003466 welding Methods 0.000 claims abstract description 167
- 230000007246 mechanism Effects 0.000 claims abstract description 69
- 239000000428 dust Substances 0.000 claims abstract description 40
- 230000005540 biological transmission Effects 0.000 claims description 26
- 230000033228 biological regulation Effects 0.000 claims description 13
- 230000033001 locomotion Effects 0.000 claims description 11
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 9
- 230000006835 compression Effects 0.000 claims description 9
- 238000007906 compression Methods 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 9
- 229910052802 copper Inorganic materials 0.000 claims description 9
- 239000010949 copper Substances 0.000 claims description 9
- 230000009977 dual effect Effects 0.000 claims description 8
- 230000008439 repair process Effects 0.000 claims description 7
- 238000012546 transfer Methods 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 2
- 230000006641 stabilisation Effects 0.000 claims 1
- 238000011105 stabilization Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 8
- 238000012545 processing Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 2
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical group C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/50—Other automobile vehicle parts, i.e. manufactured in assembly lines
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Resistance Welding (AREA)
- Braking Arrangements (AREA)
Abstract
The present invention relates to the processing technique field of automotive brake base plate,Specifically related to a kind of automotive brake base plate welding riveting equipment,Including controller,Welding equipment,Riveting equipment and feeder equipment,The riveting equipment includes riveting assembling device and riveting machine,The riveting machine is located at the left side of riveting assembling device,The feeder equipment includes brake backing plate connecting gear,Dust ring connecting gear,Brake backing plate welding assembly output mechanism and disc assemble welding connecting gear,The rear braking dust ring of brake backing plate,Brake backing plate,Left hand is stopped rope internal frame,Rivet and rear braking fixation jacking block are successively transferred to brake backing plate fixing tool and fix by technological requirement,Often reach a station,The equipment of the station just carries out corresponding operation,All devices unification is controlled by controller,Program by setting completes the conveying of each part,The making of brake backing plate is set to reach full-automation,Improve operating efficiency,Reduce operation,Save manpower,Also work labour is reduced.
Description
Technical field
The present invention relates to the processing technique field of automotive brake base plate, and in particular to a kind of automotive brake base plate welding
Riveting equipment.
Background technology
Brake is brake disc, is a rosette, is with alloy steel making and is fixed on wheel, is turned with wheel
It is dynamic.Brake caliper clamps brake and plays a part of to slow down or stop when being touched on the brake in vehicle travel process, at present, all kinds of vapour
The widely used friction brake of car can be divided into drum-type and the major class of disc type two, the difference between them according to the difference of rotate element
It is:Rotate element in drum type brake friction pair is brake drum, with its face of cylinder as working surface;Disk brake rubs
The rotate element wiped in pair is discoid brake, with its end face as working surface.
Automotive brake base plate is basic to be stopped rope internal frame, rivet and rear brake by rear braking dust ring, brake backing plate, left hand
Car fixed block is welded, and welding procedure typically now is piecemeal to weld successively in sequence, and some uses are welded manually
Connect and the phenomenon of rosin joint, dry joint and the various not prison weldings of solder skip easily occur, different materials need to use different welding gimmicks,
Requirement of the welding to operating personnel is higher manually, and needs frock clamp to be positioned before welding, whole welding process
Also it is more complicated, welding efficiency can be caused to decline, another kind is exactly that, using brake special welding machine, electrode is passed using servomotor
Dynamic, rotary coding positioning, stable, accurate positioning, upper mandrel is clamped, can rush-harvesting and rush-planting or three rifles weld simultaneously, workpiece deformation is small,
Multiterminal welding is capable of achieving, but streamline can not be formed by the multiple parts on brake while welding completion, it is middle still to need
Manually to operate is carried out changing part clamping, and automatic welding efficiency for human weld is relatively improved, and security is also relatively good,
But a streamline can not be formed to complete all part by one-step positioning weldings, full automation welding can not be formed.
The content of the invention
In view of technical problem present in prior art, the present invention provides a kind of by brake each part successively automatic welding
The automotive brake base plate welding riveting equipment of riveting is connect, each part is by the feeder equipment of pipelining according to manufacture craft
Completed by step, improve assembling riveting, the efficiency and quality of welding.
To realize above-mentioned technical purpose, the technical solution adopted by the present invention is as follows：
Automotive brake base plate welds riveting equipment, including controller, welding equipment, riveting equipment and feeder equipment, described
Riveting equipment includes riveting assembling device and riveting machine, and the riveting machine is located at the left side of riveting assembling device, and the feeding sets
It is standby to include brake backing plate connecting gear, dust ring connecting gear, brake backing plate welding assembly output mechanism and disc
Assemble welding connecting gear, the brake backing plate connecting gear, dust ring connecting gear, riveting assembling device, brake bottom
Plate welding assembly output mechanism is circumferentially arranged in order clockwise around disc assemble welding connecting gear, the circle
Dish type assemble welding connecting gear includes that being circumferentially arranged in order fixed brake fixing tool and bottom on upper surface can make
The rotating mechanism that body is rotated, the brake backing plate transmission mechanism is placed in the clockwise left side of dust ring connecting gear, described
Welding equipment is located at the left side of brake backing plate transmission mechanism, and the riveting assembling device is located at the left side of welding equipment, described
Riveting machine is located at the left side of riveting assembling device, and the brake backing plate welding assembly output mechanism is located at dust ring connecting gear
With the centre of riveting machine, the device that repairs a die is additionally provided with welding equipment；
The welding equipment includes flexible clamping device, welding machine controller, welder transformer, welding machine cooling circulation line and weldering
Joint, the flexible clamping device is fixed on mechanism base case and is placed in two centres of welding machine controller, including front and rear tune
Displacements of cylinders and cylinder is adjusted up and down, the front end of the cylinder of regulation up and down is connected to pulley, and the pulley is fixed on Three Degree Of Freedom
On connecting rod, the piston rod front end of front and rear regulation cylinder is fixed on Three-freedom-degree connection rod and moves forward and backward it, connects in Three Degree Of Freedom
Clamp mount is provided with front of bar, the clamp mount both sides are provided with guide rail and sliding block, in the fixed circle in the bottom of clamp mount
Disk welding machine, the disk welding machine and clamp mount can be in front and rear regulation cylinder, up and down front and rear transport in the presence of regulation cylinder up and down
Dynamic, the corresponding fixed electrode tip in lower end of the disk welding machine, the electrode tip includes welding electrode, and the welding electrode is fixed
In electrode fixed seat, some U-shaped copper sheets are provided with around electrode fixed seat, the electrode fixed seat lower end is fixed on electrode
In fixed plate, in the fixed some electrode movement cylinders corresponding with welding electrode in the lower end of electrode fixed plate, the electrode
Motion cylinder is equal with the quantity of welding electrode, and the fixed welding transformer in left side of the mechanism base case, electrode tip is fixed
In the front side of mechanism base case, both sides fixed welding machine cooling circulation line and the wiring copper coin of the electrode fixed plate are described
Welding machine cooling circulation line is placed in the top of wiring copper coin, and the device that repairs a die is beaten welding electrode in the presence of controller
Mill is repaired；The moving guide rail of cylinder drive is additionally provided with below mechanism base case, whole welding equipment can just lead in movement
Adjustment position on rail, preferably to be coordinated with assemble welding connecting gear, more accurately welds to part；Controller
All devices are synchronized with control, flexible clamping device reaches the corresponding brake for being placed with brake backing plate and dust ring
On fixing tool, then electrode tip slides into the lower section of brake fixing tool on moving guide rail, with flexible clamping device pair
Connect and weld together brake backing plate and dust ring, work is circulated successively, the program of controller is set often welds 10 or so
Brake backing plate just start the device that repairs a die while repaired to 8 welding electrodes, cutter is under turning effort by welding electrode
The crators such as the oxidation material on surface are removed, it is ensured that the flatness of welding electrode, it is to avoid the problems such as occurring rosin joint, weld seam during welding.
The riveting assembling device includes that riveting conveyer belt, rivet feeder, parking brake rope internal frame feeder, fixed jacking block send
Material machine and sub-assembly conveyance, the rivet feeder, parking brake rope internal frame feeder, fixed jacking block feeder are located at riveting and pass
The right side of band is sent, transfer device is provided with above the riveting conveyer belt, the transfer device is by parking brake rope internal frame clamping hand, rivet
Clamping hand and fixed jacking block clamp hand and constitute, and drive device and guide rail control the left and right slip simultaneously by upper end that forms a line,
Consolidating on the right side of riveting conveyer belt is provided with the outlet of fixed jacking block feeder, rivet feeder, parking brake rope internal frame feeder
Determine get stuck machine, rivet of jacking block and get stuck machine and parking brake rope internal frame gets stuck machine, the fixed jacking block gets stuck machine and fixed jacking block clamping hand
Correspondence, rivet machine and rivet the clamping palmistry that gets stuck is corresponding, and the parking brake rope internal frame gets stuck machine and parking brake rope internal frame clamping hand
Corresponding, the combination conveyance is placed between riveting conveyer belt and assemble welding connecting gear, will be by parking brake rope internal frame, riveting
The part that nail, fixed jacking block are combined is transported to the installation site of the brake backing plate on brake fixing tool.
Complete equipment is designed by pipeline organization, each feeder equipment and welding equipment, riveting equipment cooperation circumferentially
Turn clockwise setting work, and the rear braking dust ring of brake, brake backing plate, left hand are stopped rope internal frame, rivet and rear brake
Car is fixed jacking block and is fixed by the brake fixing tool that technological requirement is successively transferred on assemble welding connecting gear, every
Up to a station, the equipment of the station just carries out corresponding operation, is followed successively by assembling, welding, riveting and exports, all devices system
One is controlled by controller, and the conveying of each part is completed by the program for setting, and to weld and riveting is prepared, makes braking
The making of device reaches full-automation, improves operating efficiency, compared with prior art, reduces operation, saves manpower, also reduces work
Make labour, it is only necessary to carry out shirtsleeve operation in the gateway of feeding.
Further limit, the welding electrode is 8, is circumferentially uniformly distributed, can be to rear braking dust ring and system
The welding of both dynamic device base plates carries out 8 multistage spot welding of position simultaneously, or regulation cylinder drives disk welding machine to enter up and down
Row rotation full weld, you can welding equipment is used with the material according to part.
Further limit, the brake backing plate connecting gear, dust ring connecting gear and brake backing plate welding assembly
Output mechanism includes support frame, motor, conveyer belt, belt main wheel and belt accessory whorl, and the motor is fixed on support frame, belt
Main wheel is enclosed within the rotary shaft of motor, and the belt main wheel and belt accessory whorl are attached by belt, and the transmission belt is fixed
On transmission tape holder, 90 ° vertical with support frame of tape holder of transmission is fixedly connected, and the conveyer belt is close to the one of assemble welding connecting gear
End is provided with compression fit device.
Further limit, the compression fit device on the brake backing plate connecting gear is dual piston cylinder, double-piston
Cylinder is fixed on transmission tape holder vertically by air cylinder support, and the dual piston cylinder is vertically right against and is placed on assemble welding transmission
The top of the brake backing plate in mechanism, makes brake backing plate completely be assemblied on dust ring.
Further limit, the compression fit device on the dust ring connecting gear is single-piston cylinder, single-piston cylinder
It is fixed on vertically by air cylinder supporting structure on transmission tape holder, the single-piston vertical cylinder is right against the upper of brake fixing tool
Side, the dust ring that transmission belt conveying comes is stably fixed on brake fixing tool.
Further limit, the brake backing plate welding assembly output mechanism also includes pusher cylinder and ejection cylinder, should
Pusher cylinder is placed on assemble welding connecting gear and relative with the conveyer belt outlet of brake backing plate welding assembly output mechanism
Should, the pusher cylinder is corresponding with the conveyer belt outlet of brake backing plate welding assembly output mechanism and is placed in assemble welding
Under connecting gear, the ejection support of ejection brake assembly is provided with the pushing piston-rod of ejection cylinder；Pusher cylinder and
Both ejection cylinders are engaged the output for completing brake.
Further limit, the rivet feeder, parking brake rope internal frame feeder, fixed jacking block feeder it is main by base and
Arrangements of components disk is constituted, and the arrangements of components disk inside is in the spirality for gradually rotating diminution downwards, at the bottom of arrangements of components disk
Portion exit is provided with got stuck with fixed jacking block respectively machine, rivet and gets stuck the conveyer belt that machine and the parking brake rope internal frame machine of getting stuck be connected.Directly
Connect and pour into rivet feeder, parking brake rope internal frame feeder, fixed jacking block feeder part, machine meeting during rotation
Arrangements of components is neat, it is respectively transmitted to fix get stuck machine, rivet of jacking block by conveyer belt and gets stuck machine and parking brake rope internal frame gets stuck machine
On.
Further limit, the combination conveyance includes cross rotation section and power drive portion, and the cross is rotated
Portion is provided with center rotating shaft, transhipment clamping hand and drives transhipment to clamp the transhipment cylinder that hand is released forward, and the power drives
Portion is mainly made up of power drive and cam link mechanism, vertical on center rotating shaft to be provided with and cam link mechanism cooperation
Some rotating levers, when cam link mechanism and rotating lever coordinate stirs one time, cross rotation section just circumferentially rotates
A quarter.The design of power drive portion is a quarter for making each turning circumference in cross rotation section, after rotating 45 ° every time
The component parts riveted on conveyer belt are picked up etc. clamping hand to be transported, when folder by component parts 90 ° of this partial turn to
Just unclamped during straight line opposite, component parts accurately are put into corresponding brake backing plate needs the position of riveting, forms one
Individual complete automatic plus feeding streamline.
Further limit, the cam link mechanism includes camshaft, the left side connection cam of the camshaft, in cam
Right side be sequentially provided with cam lever, two bearing blocks and the master gear being fixed on camshaft, the master gear is located at two axles
The centre of bearing, is additionally provided with the rotate gear being connected with rotating mechanism on the outside of the bearing block, the master gear passes through gear
Belt is connected to pinion, and the pinion is enclosed within countershaft, covers bearing and runner on the countershaft successively, the runner with turn
Dynamic driving lever is engaged.The design use cam rotation eject center rotating shaft upwards to during specific position, allow runner and rotation
Driving lever is separated, and cross is stopped after rotating a quarter, and then the transhipment cylinder on wherein one end of cross just makes to turn
Fortune clamping hand picks up the component parts riveted on conveyer belt to come, and cam is rotated further afterwards, and master gear and pinion are in power
Drive lower drive runner to continue to stir rotating lever, allow cross rotation section to be rotated further, so circulation successively transmits riveting
The component parts riveted the need for taking are transported on assemble welding connecting gear, and the power resources of the device are on rotating mechanism
Motor.
Further limit, the rotating mechanism includes newel, bearing is cased with newel, and disk is cased with bearing
With sheave rotation dish, the sheave rotation dish is fixed on below disk, and the sheave rotation dish is provided with some circles directed downwardly
Post driving lever, the quantity of the cylinder driving lever is identical with the quantity of the brake fixing tool on assemble welding connecting gear, is 8
It is individual, sheave bar is provided with the avris of newel, the sheave coordinated with cylinder driving lever is cased with sheave bar, the left end of the sheave is provided with
Sheave gear, the sheave gear is connected by wheel chain with rotate gear, and the other end of the sheave bar is fixed to drive electricity
Machine.Whole rotating mechanism uses the motion mode of intermittent motion mechanism, sheave just to stir a cylinder driving lever when rotating
Assemble welding connecting gear is caused to rotate 1/8th, motor driving rotating mechanism drive assemble welding connecting gear is carried out
Rotate, the rotate gear for driving combination transshipment acitivity by wheel chain while sheave is rotated rotates, so that whole cam
Bindiny mechanism is operated.
Brief description of the drawings
Fig. 1 is the overall structure schematic top plan view that automotive brake base plate welds riveting equipment；
Fig. 2 is the dimensional structure diagram of welding equipment；
Fig. 3 is the dimensional structure diagram of the electrode tip of welding equipment；
Fig. 4 is the structural representation of riveting assembling device；
Fig. 5 is the dimensional structure diagram of transfer device；
Fig. 6 is the dimensional structure diagram for riveting conveyer belt；
Fig. 7 is the dimensional structure diagram of assemble welding connecting gear；
Fig. 8 rotating mechanism dimensional structure diagrams；
Fig. 9 is rotating mechanism dimensional structure diagram.
Specific embodiment
In order that those skilled in the art may be better understood, with reference to the accompanying drawings and examples to the technology of the present invention
Scheme is further illustrated.
As shown in Figure 1, Figure 2, the automotive brake base plate welding riveting shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9 sets
It is standby, including controller 6, welding equipment 7, riveting equipment and feeder equipment, the riveting equipment is including riveting the assembling He of device 5
Riveting machine 9, the riveting machine 9 is located at the left side of riveting assembling device 5, and the feeder equipment includes brake backing plate connecting gear
1st, dust ring connecting gear 2, brake backing plate welding assembly output mechanism 3 and disc assemble welding connecting gear 4, described
Brake backing plate connecting gear 1, dust ring connecting gear 2, riveting assembling device 5, brake backing plate welding assembly output mechanism 3
Circumferentially it is arranged in order clockwise around disc assemble welding connecting gear 4, the disc assemble welding transmission
Mechanism 4 includes circumferentially being arranged in order the rotation that fixed brake fixing tool 41 and bottom can rotate body on upper surface
Mechanism, the brake backing plate transmission mechanism 1 is placed in the clockwise left side of dust ring connecting gear 2, and the welding equipment 7 is located at
The left side of brake backing plate transmission mechanism 1, the riveting assembling device 5 is located at the left side of welding equipment 7, the riveting machine 9
In the left side of riveting assembling device 5, the brake backing plate welding assembly output mechanism 3 is located at dust ring connecting gear 2 and riveting
Pick 9 centre, the device 8 that repairs a die is additionally provided with welding equipment 7.
The welding equipment 7 includes flexible clamping device, welding machine controller, welder transformer, welding machine cooling circulation line
776 and plumb joint, the flexible clamping device is fixed on mechanism base case 78 and is placed in two welding machine controllers 79
Between, including it is front and rear regulation cylinder 72 and up and down adjust cylinder 71, it is described up and down adjust cylinder 71 front end be connected to pulley 711,
Regulation cylinder 71 front end has rope 712 to be enclosed within pulley 711 up and down, and the pulley 711 is fixed on Three-freedom-degree connection rod 73, preceding
The piston rod front end of regulation cylinder 72 is fixed on Three-freedom-degree connection rod 73 and moves forward and backward it afterwards, in Three-freedom-degree connection rod 73
Front is provided with clamp mount 74, and the both sides of the clamp mount 74 are provided with guide rail and sliding block 75, are fixed in the bottom of clamp mount 74
Disk welding machine 76, the disk welding machine 76 and clamp mount 74 can be in the front and rear works for adjusting cylinder 72, adjusting cylinder 71 up and down
With lower front and rear up and down motion, to adjust fall extreme lower position under disk welding machine 76 when cylinder 71 extends to most position long up and down, shrink
Extreme higher position is brought up to disk welding machine 76 during most short position, next front and rear regulation cylinder 72 just drives Three-freedom-degree connection rod 73
Motion, holding brake dust ring and base plate on the position of brake fixing tool 41 are sent to by disk welding machine 76, are then received backward
Contracting accurately falls on plumb joint, the fixed electrode tip 77 in the corresponding lower end of the disk welding machine 76, and the electrode tip includes weldering
Receiving electrode 771, the welding electrode 771 is fixed in electrode fixed seat 772, and some U are provided with around electrode fixed seat 772
Type copper sheet 773, the lower end of the electrode fixed seat 772 is fixed in electrode fixed plate 774, is consolidated in the lower end of electrode fixed plate 774
Determine some electrode movement cylinders 775 corresponding with welding electrode 771, the electrode movement cylinder 775 and welding electrode 771
Quantity it is equal, be 8, the fixed welding transformer 781 in left side of the mechanism base case 78, electrode tip 77 is fixed on machine
The front side of structure base member case 78, both sides fixed welding machine cooling circulation line 776 and the wiring copper coin of the electrode fixed plate 774
777, the welding machine cooling circulation line 776 is placed in the top of wiring copper coin 777, described to repair a die device 8 under the influence of control 6
Polishing reparation is carried out to welding electrode 771.
The riveting conveyer includes 5 riveting conveyer belts 52, rivet feeder 55, parking brake rope internal frame feeder 54, solid
Determine jacking block feeder 53 and sub-assembly conveyance 57, the rivet feeder 55, parking brake rope internal frame feeder 54, fixed jacking block
Feeder 53 is located at the right side of riveting conveyer belt 52, and the top of the riveting conveyer belt 52 is provided with transfer device 51, the transferring machine
Structure 51 clamps 511 hands and constitutes by parking brake rope internal frame clamping hand 513, rivet clamping hand 512 and fixed jacking block, and forms a line by upper
Drive device and guide rail 514 the control left and right at end are slided simultaneously, in fixed jacking block feeder 53, rivet feeder 55, parking brake rope
The fixed jacking block that the outlet of internal frame feeder 54 is provided with positioned at the riveting conveyer belt 52 right side machine 515, rivet that gets stuck gets stuck the and of machine 517
Parking brake rope internal frame gets stuck machine 516, and the fixed jacking block gets stuck, and machine 516 is corresponding with fixed jacking block clamping hand 511, and the rivet gets stuck
Machine 517 and rivet clamping hand 512 are corresponding, and the parking brake rope internal frame gets stuck, and to clamp hand 513 with parking brake rope internal frame relative for machine 516
Should, the combination conveyance 57 is placed between riveting conveyer belt 52 and assemble welding connecting gear 4, will be by parking brake rope internal frame, riveting
The part that nail, fixed jacking block are combined is transported to the installation site of the brake backing plate on brake fixing tool 41.By parking brake
Rope internal frame, rivet and fixed jacking block are individually placed to parking brake rope internal frame feeder 54, rivet feeder 55, fixed jacking block feeder 53
It is interior, part is arranged in order by whirligig be neatly transported to it is corresponding get stuck on machine, then clamp hand can be by three parts
Pick up and be sent on riveting conveyer belt 52, fixed jacking block is first put as riveting conveyer belt 52 moves forward fixed jacking block clamping hand 511
Let go again rope internal frame of stopping, finally place rivet above, consolidating for several parts riveting assembling is provided with riveting conveyer belt 52
Determine frock, the part of combination can be picked up and be sent to assemble welding connecting gear 4 by combination conveyance after three parts have all been assembled
On brake fixing tool 41 on, be placed on base plate riveting location, finally continue on to next station.
Workman station, i.e., at first will be anti-by dust ring connecting gear 2 at the part import of each equipment when the equipment starts
Konisphere is transported on the brake fixing tool 41 of assemble welding connecting gear 4, under the drive of rotating mechanism rotate eight/
One station, after the brake fixing tool 41 with dust ring goes to the position of brake backing plate connecting gear 1, brake backing plate is just
Fall on dust ring, next just turn on welding equipment 7, welding equipment 7 is under the influence of control 6 by dust ring and system
Dynamic device base plate is clamped on plumb joint and is welded, during welding assemble welding connecting gear 4 placed in a suspend state, until weldering
The part for connecting may proceed to rotate again from after new being transferred on brake fixing tool 41, will needs by riveting assembling device 5
The parking brake rope internal frame of riveting, rivet and fixed jacking block are placed on brake backing plate to be needed on the position of riveting, whole after riveting is good
Even if brake is all completed, finally just exported by brake backing plate welding assembly output mechanism 3, in the operation of delivery outlet
Personnel quickly remove the technological process that brake completes streamline brakingization welding riveting brake.
The brake backing plate connecting gear 1, dust ring connecting gear 2 and brake backing plate welding assembly output mechanism 3
Including support frame, motor, conveyer belt, belt main wheel and belt accessory whorl, the motor is fixed on support frame, and belt main wheel is enclosed within
In the rotary shaft of motor, the belt main wheel and belt accessory whorl are attached by belt, and the transmission belt is fixed on conveyer belt
On frame, 90 ° vertical with support frame of tape holder of transmission is fixedly connected, and the conveyer belt is provided near one end of assemble welding connecting gear 4
Compression fit device.
Compression fit device on the brake backing plate connecting gear 1 is dual piston cylinder 12, and dual piston cylinder 12 is led to
Cross air cylinder support 11 to be fixed on vertically on transmission tape holder, the dual piston cylinder 12 is vertically right against and is placed on assemble welding conveyer
The top of the brake backing plate on structure 4, makes brake backing plate completely be assemblied on dust ring.
Compression fit device on the dust ring connecting gear 2 is single-piston cylinder 21, and single-piston cylinder 21 passes through gas
Cylinder fixed mount 22 is fixed on transmission tape holder vertically, and the single-piston cylinder 21 is vertically right against the upper of brake fixing tool 41
Side, the dust ring that transmission belt conveying comes is stably fixed on brake fixing tool 41.
The brake backing plate welding assembly output mechanism 3 also includes pusher cylinder 31 and ejection cylinder 32, the pusher gas
Cylinder 31 be placed in it is on assemble welding connecting gear 4 and corresponding with the conveyer belt outlet of brake backing plate welding assembly output mechanism 3,
The pusher cylinder 31 is corresponding with the conveyer belt outlet of brake backing plate welding assembly output mechanism 3 and is placed in assemble welding
Under connecting gear 4, the ejection support of ejection brake assembly is provided with the pushing piston-rod of ejection cylinder 32, now will braking
Device ejects brake fixing tool 41, and then pusher cylinder 31 just stretches out to shift onto and exported on conveyer belt.
The rivet feeder 55, parking brake rope internal frame feeder 54, fixed jacking block feeder 53 are main by base and part
Arrangement disk composition, the arrangements of components disk inside goes out in the spirality for gradually rotating diminution downwards in the bottom of arrangements of components disk
It is provided with that the machine 53, rivet that got stuck with fixed jacking block respectively gets stuck machine 55 and parking brake rope internal frame gets stuck the conveyer belt that machine 54 is connected at mouthful
56。
The combination conveyance 57 includes cross rotation section and power drive portion, during the cross rotation section is provided with
The transhipment cylinder 573 that heart rotary shaft 571, transhipment clamping hand 572 and driving transhipment clamping hand 572 are released forward, the powered belt
Dynamic portion is mainly made up of power drive and cam link mechanism, and vertical being provided with coordinates with cam link mechanism on center rotating shaft
Some rotating levers 574, when cam link mechanism and rotating lever 574 coordinate stirs one time, cross rotation section is with regard to edge
Circular-rotation a quarter.
The cam link mechanism includes camshaft 575, the left side connection cam 576 of the camshaft 575, in cam
576 right side is sequentially provided with 577, two bearing blocks 579 of cam lever and master gear 578 being fixed on camshaft 575, the master
Gear 578 is located at two centres of bearing block 579, and the outside of the bearing block 579 is additionally provided with the rotation being connected with rotating mechanism
Gear 43, the master gear 578 is connected to pinion 570 by tooth belt, and the pinion 570 is enclosed within countershaft, described
Bearing and runner are covered on countershaft successively, the runner is engaged with rotating lever 574.
The rotating mechanism includes newel 44, bearing is cased with newel, and disk 45 and sheave are cased with bearing
Rotation dish 46, the sheave rotation dish 46 is fixed on below disk 45, and the sheave rotation dish 46 is provided with some directed downwardly
Cylinder driving lever 461, the number of the brake fixing tool 41 in the quantity and assemble welding connecting gear 4 of the cylinder driving lever 461
Amount is identical, and sheave bar 47 is provided with the avris of newel 44, and the sheave 471 coordinated with cylinder driving lever 461 is cased with sheave bar 47,
The left end of the sheave 471 is provided with sheave gear 472, and the sheave gear is connected by wheel chain 42 with rotate gear 43, described
The fixed motor 473 of the other end of sheave bar 47.The rotation of conveyance 57 is combined by the drive on assemble welding connecting gear 4
Dynamic motor 473 is controlled, it is therefore an objective to which each brake fixing tool 41 can place one when making every rotation one time needs riveting
The component parts for connecing, are driven by wheel chain 42 between the two.
Automotive brake base plate welding riveting equipment operating process be：Dust ring is through being manually placed at dust ring conveyer
Automatic transport is on assemble welding connecting gear 4 on structure 2, brake backing plate from the initiating terminal of brake backing plate connecting gear 1 or
Person is directly moved onto assemble welding connecting gear 4 from stamping die is automatically defeated, is placed on dust ring top, assemble welding connecting gear
4 are rotated and brake backing plate and dust ring are transported into next station are welded, and are passed in welding post and brake backing plate
Send the space that there is between mechanism 1 station to take by welding machine and vacant, next after welding is also vacant station, under
One station is that be placed on the workpiece of riveting on the brake backing plate and dust ring being welded by combination conveyance 57, is further continued for turning
Move to riveting machine station and riveted, the braking that riveting is completed finally will be welded by brake backing plate welding assembly output mechanism 3
Device base plate is exported.
The automotive brake base plate welding riveting equipment for providing the present invention above is described in detail, specific embodiment
Explanation be only intended to help and understand the method for the present invention and its core concept.It should be pointed out that common for the art
For technical staff, under the premise without departing from the principles of the invention, some improvement and modification can also be carried out to the present invention, these
Improve and modification is also fallen into the protection domain of the claims in the present invention.
Claims (10)
1. automotive brake base plate welds riveting equipment, including controller, welding equipment, riveting equipment and feeder equipment, its
It is characterised by：The riveting equipment includes riveting assembling device and riveting machine, and the riveting machine is located at a left side for riveting assembling device
Side, the feeder equipment includes brake backing plate connecting gear, dust ring connecting gear, brake backing plate welding assembly output machine
Structure and disc assemble welding connecting gear, the brake backing plate connecting gear, dust ring connecting gear, riveting assembling dress
Put, brake backing plate welding assembly output mechanism around disc assemble welding connecting gear circumferentially clockwise successively
Arrangement, the disc assemble welding connecting gear includes circumferentially being arranged in order fixed brake fixing tool on upper surface
With the rotating mechanism that bottom can make body rotation, it is clockwise that the brake backing plate transmission mechanism is placed in dust ring connecting gear
Left side, the welding equipment is located at the left side of brake backing plate transmission mechanism, and the riveting assembling device is located at welding equipment
Left side, the riveting machine is located at the left side of riveting assembling device, and the brake backing plate welding assembly output mechanism is located at dust-proof
The centre of circle connecting gear and riveting machine, is additionally provided with the device that repairs a die on welding equipment；
The welding equipment includes flexible clamping device, welding machine controller, welder transformer, welding machine cooling circulation line and weldering
Joint, the flexible clamping device is fixed on mechanism base case and is placed in two centres of welding machine controller, including front and rear tune
Displacements of cylinders and cylinder is adjusted up and down, the front end of the cylinder of regulation up and down is connected to pulley, and the pulley is fixed on Three Degree Of Freedom
On connecting rod, the piston rod front end of front and rear regulation cylinder is fixed on Three-freedom-degree connection rod and moves forward and backward it, connects in Three Degree Of Freedom
Clamp mount is provided with front of bar, the clamp mount both sides are provided with guide rail and sliding block, in the fixed circle in the bottom of clamp mount
Disk welding machine, the disk welding machine and clamp mount can be in front and rear regulation cylinder, up and down front and rear transport in the presence of regulation cylinder up and down
Dynamic, the corresponding fixed electrode tip in lower end of the disk welding machine, the electrode tip includes welding electrode, and the welding electrode is fixed
In electrode fixed seat, some U-shaped copper sheets are provided with around electrode fixed seat, the electrode fixed seat lower end is fixed on electrode
In fixed plate, in the fixed some electrode movement cylinders corresponding with welding electrode in the lower end of electrode fixed plate, the electrode
Motion cylinder is equal with the quantity of welding electrode, and the fixed welding transformer in left side of the mechanism base case, electrode tip is fixed
In the front side of mechanism base case, both sides fixed welding machine cooling circulation line and the wiring copper coin of the electrode fixed plate are described
Welding machine cooling circulation line is placed in the top of wiring copper coin, and the device that repairs a die is beaten welding electrode in the presence of controller
Mill is repaired；
The riveting assembling device includes riveting conveyer belt, rivet feeder, parking brake rope internal frame feeder, fixed jacking block feeder
And sub-assembly conveyance, the rivet feeder, parking brake rope internal frame feeder, fixed jacking block feeder are located at riveting conveyer belt
Right side, be provided with transfer device above the riveting conveyer belt, the transfer device by parking brake rope internal frame clamping hand, rivet clamp
Hand and fixed jacking block clamp hand and constitute, and drive device and guide rail control the left and right slip simultaneously by upper end that forms a line, solid
Determine the fixed top that jacking block feeder, rivet feeder, the outlet of parking brake rope internal frame feeder are provided with the right side of riveting conveyer belt
Get stuck machine, rivet of block gets stuck machine and parking brake rope internal frame gets stuck machine, and the fixed jacking block machine that gets stuck is corresponding with fixed jacking block clamping hand,
Rivet machine and rivet the clamping palmistry that gets stuck is corresponding, and the parking brake rope internal frame gets stuck machine and parking brake rope internal frame clamping palmistry pair
Should, the combination conveyance is placed between riveting conveyer belt and assemble welding connecting gear, will be by parking brake rope internal frame, rivet, solid
Determine the installation site that the part that jacking block combines is transported to the brake backing plate on brake fixing tool.
2. automotive brake base plate according to claim 1 welds riveting equipment, it is characterised in that：The welding electrode is
8.
3. automotive brake base plate according to claim 1 welds riveting equipment, it is characterised in that：The brake backing plate
Connecting gear, dust ring connecting gear and brake backing plate welding assembly output mechanism include support frame, motor, conveyer belt, skin
Band main wheel and belt accessory whorl, the motor are fixed on support frame, and belt main wheel is enclosed within the rotary shaft of motor, the belt master
Wheel and belt accessory whorl are attached by belt, and the transmission belt is fixed on transmission tape holder, and transmission tape holder is vertical with support frame
90 ° are fixedly connected, and the conveyer belt is provided with compression fit device near one end of assemble welding connecting gear.
4. automotive brake base plate according to claim 3 welds riveting equipment, it is characterised in that：The brake backing plate
Compression fit device on connecting gear is dual piston cylinder, and dual piston cylinder is fixed on transmission tape holder vertically by air cylinder support
On, the dual piston cylinder is vertically right against the top of the brake backing plate being placed on assemble welding connecting gear, makes brake
Base plate is completely assemblied on dust ring.
5. automotive brake base plate according to claim 3 welds riveting equipment, it is characterised in that：The dust ring transmission
Compression fit device in mechanism is single-piston cylinder, and single-piston cylinder is fixed on transmission tape holder vertically by air cylinder supporting structure
On, the single-piston vertical cylinder is right against the top of brake fixing tool, the dust ring stabilization that transmission belt conveying is come
It is fixed on brake fixing tool.
6. automotive brake base plate according to claim 3 welds riveting equipment, it is characterised in that：The brake backing plate
Welding assembly output mechanism also include pusher cylinder and ejection cylinder, the pusher cylinder be placed on assemble welding connecting gear and with
The conveyer belt outlet of brake backing plate welding assembly output mechanism is corresponding, the pusher cylinder and brake backing plate welding assembly
The conveyer belt outlet of output mechanism is corresponding and is placed under assemble welding connecting gear, in the pushing piston-rod of ejection cylinder
It is provided with the ejection support of ejection brake assembly.
7. automotive brake base plate according to claim 1 welds riveting equipment, it is characterised in that：The rivet feeding
Machine, parking brake rope internal frame feeder, fixed jacking block feeder are mainly made up of base and arrangements of components disk, in the arrangements of components disk
Portion is provided with the outlet at bottom of arrangements of components disk and is got stuck with fixed jacking block respectively in the spirality for gradually rotating diminution downwards
The conveyer belt of machine connection that machine, rivet get stuck machine and parking brake rope internal frame gets stuck.
8. automotive brake base plate according to claim 1 welds riveting equipment, it is characterised in that：The combination conveyance
Including cross rotation section and power drive portion, the cross rotation section is provided with center rotating shaft, transhipment clamping hand and drive
The transhipment cylinder that dynamic transhipment clamping hand is released forward, the power drive portion is main by power drive and cam link mechanism group
Into, it is vertical on center rotating shaft to be provided with some rotating levers coordinated with cam link mechanism, when cam link mechanism with turn
When dynamic driving lever cooperation stirs one time, cross rotation section just circumferentially rotates a quarter.
9. automotive brake base plate according to claim 8 welds riveting equipment, it is characterised in that：The cam link machine
Structure include camshaft, the camshaft left side connection cam, be sequentially provided with the right side of cam be fixed on it is convex on camshaft
Wheel bar, two bearing blocks and master gear, the master gear are located at two centres of bearing block, are additionally provided with the outside of the bearing block
The rotate gear being connected with rotating mechanism, the master gear is connected to pinion by tooth belt, and the pinion is enclosed within pair
On axle, bearing and runner are covered on the countershaft successively, the runner is engaged with rotating lever.
10. the automotive brake base plate according to claim 1 or 9 welds riveting equipment, it is characterised in that：The rotating machine
Structure includes newel, bearing is cased with newel, and disk and sheave rotation dish are cased with bearing, and the sheave rotation dish is consolidated
It is scheduled on below disk, the sheave rotation dish is provided with some cylinder driving levers directed downwardly, quantity and the weldering of the cylinder driving lever
Quantity of the tipping with the brake fixing tool on connecting gear is identical, sheave bar is provided with the avris of newel, on sheave bar
The sheave coordinated with cylinder driving lever is cased with, the left end of the sheave is provided with sheave gear, and the sheave gear is by wheel chain and turns
Moving gear is connected, the fixed motor of the other end of the sheave bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710226082.5A CN106862877B (en) | 2017-04-08 | 2017-04-08 | Welding and riveting equipment for automobile brake bottom plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710226082.5A CN106862877B (en) | 2017-04-08 | 2017-04-08 | Welding and riveting equipment for automobile brake bottom plate |
Publications (2)
| Publication Number | Publication Date |
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| CN106862877A true CN106862877A (en) | 2017-06-20 |
| CN106862877B CN106862877B (en) | 2023-11-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710226082.5A Active CN106862877B (en) | 2017-04-08 | 2017-04-08 | Welding and riveting equipment for automobile brake bottom plate |
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|---|---|
| CN106862877B (en) | 2023-11-17 |
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