CN106862439B - A kind of production line of steel bar truss floor support plate - Google Patents
A kind of production line of steel bar truss floor support plate Download PDFInfo
- Publication number
- CN106862439B CN106862439B CN201710041212.8A CN201710041212A CN106862439B CN 106862439 B CN106862439 B CN 106862439B CN 201710041212 A CN201710041212 A CN 201710041212A CN 106862439 B CN106862439 B CN 106862439B
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- Prior art keywords
- steel bar
- unit
- steel
- rack
- bar girder
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/08—Making wire network, i.e. wire nets with additional connecting elements or material at crossings
- B21F27/10—Making wire network, i.e. wire nets with additional connecting elements or material at crossings with soldered or welded crossings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
- B21F27/20—Making special types or portions of network by methods or means specially adapted therefor of plaster-carrying network
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a kind of production lines of steel bar truss floor support plate, including the pay-off unit set gradually, resistance straightening unit, abdomen muscle bends unit, welding unit, stepping unit, cut cells, output unit, gas welding unit and bottom plate welding unit, the gas welding unit includes being used to support the rack of steel bar girder, it is fixedly connected on rack and bearing horizontal reinforcement and bearing vertical reinforcement is driven to contradict the driving mechanism of steel bar girder end, and it is connected to rack and the solderer for bearing horizontal reinforcement and bearing vertical reinforcement to be welded in steel bar girder, the present invention drives bearing horizontal reinforcement and bearing vertical reinforcement to contradict to the end of steel bar girder by driving mechanism, then again by bonding machine by bearing horizontal reinforcement and bearing vertical reinforced-bar-welding in the end of unshaped steel bar girder, staff is facilitated to weld.
Description
Technical field
The present invention relates to steel bar truss floor support plate manufacturing technology field, more particularly to a kind of production of steel bar truss floor support plate
Line.
Background technology
Steel bar truss floor support plate belongs to a kind of without support die mould combination floor support plate, including contour plate and is welded on contour plate
On steel bar girder, steel bar girder again the main reinforcing bar that includes winding up, lower edge reinforcing bar, for connect the above two web member reinforcing bar, with
And it is arranged on the bearing horizontal reinforcement of former three end and bearing vertical reinforcement.
Steel bar truss floor support plate is compared with traditional cast-in-situ floor, under the conditions of equal design, the direct cost of floor(Including mould
Plate expense, live reinforcing bar take, concrete expense, support expense)With being averagely higher by about 10 ~ 20 yuan/m2;But it is made from the synthesis of floor
Valency is analyzed, and since scene binding workload reduces 60%~70%, the duration can be greatly shortened, reduce manpower consumption, machinery disappears
Consumption, so as to reduce the overall cost of project;Since without scaffold and bed die support, building can be constructed and handed over simultaneously with multilayer
Operation is pitched, construction efficiency can be greatly improved.
It is previously mentioned in the utility model that the manufacture of steel bar girder is CN201940807U in notification number, this application patent is public
A kind of automatic production line for steel trusses has been opened, unit, welding unit, stepping are bent including pay-off unit, resistance straightening unit, abdomen muscle
Unit, cut cells, the reinforcing bar of the pay-off unit setting sequentially pass through resistance straightening unit, abdomen muscle to bend unit, welding unit, cut
Cut unit, stepping unit drive the reinforcing bar to advance, and the output terminal of the cut cells is provided with finished product output unit.
Existing steel bar truss floor support plate is using steel bar girder that above-mentioned automatic production line for steel trusses produces also
Not there is no bearing horizontal reinforcement and bearing vertical reinforcement, need bearing horizontal reinforcement through staff using soldering appliance and
Then complete steel bar girder is placed on contour plate in reinforcing bar purlin at the both ends of steel bar girder by bearing vertical reinforced-bar-welding again
The weldering connection of the two is carried out on frame floor support plate welding machine.
In above process, staff holds bearing horizontal reinforcement or bearing vertical reinforcement, while the other hand on the other hand
It holds soldering appliance and one by one the both ends of unshaped steel bar girder is carried out with welding bearing horizontal reinforcement and bearing vertical reinforcement, labour
Intensity is very big, low production efficiency.
Invention content
The object of the present invention is to provide a kind of production lines of steel bar truss floor support plate, have and facilitate staff by bearing water
Flat reinforcing bar or bearing vertical reinforced-bar-welding are to the purpose at unshaped steel bar girder both ends.
The present invention above-mentioned technical purpose technical scheme is that:A kind of steel bar truss floor support plate
It is single to bend unit, welding unit, stepping unit, shearing including the pay-off unit that sets gradually, resistance straightening unit, abdomen muscle for production line
Member, output unit, gas welding unit and bottom plate welding unit, the gas welding unit include being used to support the rack of steel bar girder, Gu
Surely it is connected to rack and bearing horizontal reinforcement and bearing vertical reinforcement is driven to contradict the driving mechanism of steel bar girder end, Yi Jilian
It is connected to rack and the solderer for bearing horizontal reinforcement and bearing vertical reinforcement to be welded in steel bar girder;Further including will prop up
Seat horizontal reinforcement and bearing vertical reinforced-bar-welding are supported into the reinforcement welding unit of T-steel muscle, the driving mechanism driving T-steel muscle
Touch steel bar girder end;The rack is equipped with conveyer belt and equipped with the stepper motor for driving the conveyer belt rotation, the biography
Band is sent to be provided with for inlay card steel bar girder placing groove, the placing groove is corresponding with driving mechanism;The driving mechanism packet
It is mutual to include the sliding rack set along vertical steel bar girder direction of transfer, two claws for being rotationally connected with sliding rack, driving claw
Close to clamp either loosen T-steel muscle cylinder and driving sliding rack it is close or be located remote from the hydraulic cylinder of slot.
Through the above technical solutions, driving mechanism driving bearing horizontal reinforcement and bearing vertical reinforcement are contradicted to steel bar girder
End, then bearing horizontal reinforcement upper end is welded on to the upper end of steel bar girder, while bearing vertical steel by bonding machine again
Muscle is welded on the right and left of steel bar girder, can be automatically to bearing horizontal reinforcement and reinforcing bar by driving mechanism and welding mechanism
Truss is welded and bearing vertical reinforcement is welded with steel bar girder, and then facilitates the welding operation of staff,
Labor intensity is reduced, improves production efficiency;On the one hand so that bearing horizontal reinforcement is connected with bearing vertical reinforcement, steel is improved
The structural strength of muscle truss floor support plate, in addition staff is first T-shaped by being welded into for bearing horizontal reinforcement and bearing vertical reinforcement
Reinforcing bar is then arranged to after being connected, and convenient for driving mechanisms control and drives entirety, without controlling and driving two monomers;
Steel bar girder is placed in placing groove by staff, and the steel bar girder that discontinuity driving rear is capable of by stepper motor moves
Dynamic, when conveyer belt is not driven to transmit, bonding machine has carried out the steel bar girder in front the weldering between T-steel muscle and steel bar girder
Connect work;Cylinder drives two claws to clamp T-steel muscle, then is slided by Driven by Hydraulic Cylinder sliding rack towards placing groove, finally
So that T-steel muscle is contradicted to steel bar girder end, then welded by solderer, reach what T-steel muscle was connect with steel bar girder
Purpose.
It is of the invention further:The cylinder piston rod is hinged, and there are two the hinge bar being symmetrical set, one of hinges
The one end of extension bar far from cylinder piston rod is articulated with a claw, and the one end of another hinge bar far from cylinder piston rod is articulated with
Another claw.
Through the above technical solutions, cylinder piston rod extension driving hinge bar rotation so that the front end of two claws is mutual
It is close, and then can be slided by T-shaped steel bar clamping, then by Driven by Hydraulic Cylinder sliding rack, sliding rack drives cylinder and T-steel muscle
It moves close to steel bar girder, and then reaches and can gas welding be carried out by solderer, shrink piston rod when gas welding finishes exhaust hood, unclamp
After T-steel muscle, sliding rack is moved backward by hydraulic cylinder, and stepper motor can drive the reinforcing bar purlin that conveyer belt transmission has been welded
Frame continues the welding of next steel bar girder.
It is of the invention further:The output unit be included on steel bar girder production line be connected to cut cells after
Supporting rack is set on supporting rack and for steel bar girder to be routed up the switching mechanism of supporting rack and under switching mechanism
Side and the splicing frame for being used for access steel bar girder, the splicing frame is inclined to set downwards by switching mechanism, and the splicing frame
Inclination lower end be removably connected in the backgauge portion that is vertically arranged.
Through the above technical solutions, the steel bar girder after switching mechanism cuts off cut cells is turned in splicing frame, simultaneously
Backgauge portion can limit steel bar girder and be fallen from splicing frame, so as to first be hung several steel bar girder heaps again
It transports on conveyer belt.
It is of the invention further:The splicing frame surface is removably connected with manganese steel plate.
Through the above technical solutions, manganese steel plate has wear-resisting characteristic, when friction is on the one hand generated between steel bar girder
Do not allow easy to wear, it is thus possible to splicing frame be avoided to be worn, on the other hand can be dismantled from splicing frame after manganese steel plate abrasion
Get off, can be continuing with after replacement.
In summary:The present invention has the advantages that lower:One is bearing horizontal reinforcement and bearing to be driven to erect by driving mechanism
It contradicts to the end of steel bar girder to reinforcing bar, then bearing horizontal reinforcement and bearing vertical reinforced-bar-welding is existed by bonding machine again
The end of unshaped steel bar girder, facilitates staff to weld;Secondly to be convenient for by switching mechanism by several steel bar girder heaps
Product is got up, then by driving by its handling to conveyer belt, and under conditions of switching mechanism overturning dynamics is controlled, unshaped
Steel bar girder can stack, will not be in disorder;Thirdly work is not needed to for that can reach by conveyer belt and stepper motor
Personnel move the purpose of unshaped steel bar girder.
Description of the drawings
Fig. 1 is the structure diagram that embodiment is used to embody cut cells, output unit and gas welding unit;
Fig. 2 is the structure diagram that embodiment is used to embody gas welding unit;
Fig. 3 is the structure diagram that embodiment is used to embody the structure diagram of cut cells and output unit;
Fig. 4 is the structure diagram of embodiment;
Fig. 5 is the structure diagram that embodiment is used to embody steel bar girder.
Reference numeral:1st, steel bar girder;11st, T-steel muscle;2nd, output unit;21st, switching mechanism;211st, rotating bar;212、
Driving motor;213rd, turnover panel;214th, splicing frame;2141st, backgauge portion;2142nd, manganese steel plate;3rd, rack;31st, conveyer belt;311st, it puts
Put slot;4th, driving mechanism;41st, sliding rack;42nd, claw;43rd, cylinder;44th, hydraulic cylinder;45th, hinge bar;5th, solderer;6th, it shears
Unit.
Specific embodiment
The present invention is described in further detail below in conjunction with attached drawing.
A kind of production line of steel bar truss floor support plate, referring to shown in Fig. 1 and Fig. 4, including set gradually pay-off unit, rectify
Straight unit, abdomen muscle bend unit, welding unit, stepping unit, cut cells 6, output unit 2, gas welding unit and bottom plate welding
Unit.Pay-off unit respectively unreels for wind up reinforcing bar, lower edge reinforcing bar and web member reinforcing bar;Resistance straightening unit is used for unreeling out
Arch steel is aligned;Abdomen muscle bends unit and web member reinforcing bar can be bent;Web member reinforcing bar is respectively welded welding unit
In winding up reinforcing bar and lower edge reinforcing bar then tentatively obtains steel bar girder 1;Stepping unit is used to pull steel bar girder 1;Cut cells 6
For being cut off after certain 1 length of steel bar girder is pulled out;Output unit 2 then removes the steel bar girder 1 after cut-out
And it collects.
Referring to Fig. 1 to 3, the present embodiment output unit 2 includes supporting rack, switching mechanism 21 and splicing frame 214, and support is set up
It is placed in after cut cells 6, the unfashioned steel bar girder 1 being used to support after cut-out;Switching mechanism 21 include rotating bar 211,
The turnover panel 213 that is set along 211 length direction of rotating bar and it is fixedly connected on the driving motor 212 of 211 end of rotating bar.Turn
Lever 211 is rotationally connected with the side of supporting rack by bearing, and turnover panel 213 is located on supporting rack, and splicing frame 214 is fixedly connected with branch
It support and is set with rotating bar 211 in homonymy, splicing frame 214 is in tilting down setting, while removable by fastener on surface
It unloads and is connected with manganese steel plate 2142;The backgauge portion 2141 being vertically arranged is fixedly connected in the inclination lower end of splicing frame 214.When not into
Shape steel bar girder 1 is pulled on the turnover panel 213 of supporting rack and after being cut off, and driving motor 212 drives rotating bar 211 to rotate,
And then unshaped steel bar girder 1 can be turned to limitation and the branch on splicing frame 214 and by backgauge portion 2141 by turnover panel 213
Support, unshaped steel bar girder 1 can be built in the inclination lower end of splicing frame 214, just pass through row after it reaches certain amount
Vehicle handling walks to carry out next step gas welding operation;And under conditions of 21 overturning dynamics of switching mechanism is controlled, unfashioned reinforcing bar purlin
Frame 1 can stack, i.e., socket is got up one by one, will not be in disorder.
Gas welding unit includes rack 3, driving mechanism 4 and solderer 5;Conveyer belt 31 is rotatably connected in rack 3, and is pacified
Stepper motor equipped with driving 31 discontinuity of conveyer belt rotation, in 31 upper edge of conveyer belt, its direction of transfer is provided with several placing grooves
311, steel bar girder 1 can be sent to drive by placing groove 311 for placing simultaneously inlay card steel bar girder 1 by the transmission of conveyer belt 31
At motivation structure 4 and solderer 5.
Driving mechanism 4 includes sliding rack 41, hydraulic cylinder 44, cylinder 43 and two claws 42, and wherein 41 bottom of sliding rack is set
It is equipped with sliding bar, sliding bar is slidably connected rack 3 along 31 transmission direction of vertical conveyors, and then realizes that sliding rack 41 can be with respect to machine
Frame 3 moves;Hydraulic cylinder 44 is fixedly connected on sliding rack 41 back to 3 one side of rack, and sliding rack 41 can be driven by hydraulic cylinder 44
Close to or far from rack 3.
It is in horizontally disposed that cylinder 43, which is fixedly connected on 41 inside of sliding rack and its, and 43 piston rod of cylinder is set towards rack 3,
The end of 43 piston rod of cylinder has one in front and one in back been respectively articulated with a hinge bar 45, wherein a hinge bar 45 is lived away from cylinder 43
One end of stopper rod is articulated with the middle part of a claw 42, and claw 42 is articulated with far from 3 one end of rack in sliding rack 41, and another hinge
Extension bar 45 is articulated with the middle part of another claw 42 away from one end of 43 piston rod of cylinder, and this claw 42 far from rack 3 one
End is articulated with inside sliding bar, and two claws 42 are symmetrical set;43 piston rod of cylinder extension driving hinge bar 45 rotates so that
The front end of two claws 42 is close to each other.Staff is only needed T-steel muscle 11 during beginning(T-steel muscle 11 referring to Fig. 5, by
The reinforcement welding unit for being welded into T-steel muscle 11 of bearing horizontal reinforcement and bearing vertical reinforcement is made in advance)It is placed on two
Between claw 42, cylinder 43 drives two claws 42 to clamp T-steel muscle 11, then sliding rack 41 is driven to slide by hydraulic cylinder 44
Dynamic, sliding rack 41 drives cylinder 43 and T-steel muscle 11 close to steel bar girder 1, and then reach can be by solderer 5 into promoting the circulation of qi
Weldering shrinks piston rod when gas welding finishes exhaust hood 43, and after unclamping T-steel muscle 11, sliding rack 41 is moved backward by hydraulic cylinder 44,
Stepper motor can drive conveyer belt 31 to transmit the steel bar girder 1 welded, continue the welding of next steel bar girder 1.
After T-steel muscle 11 has been welded at the both ends that unshaped steel bar girder 1 welds is enhanced structure, staff is just
It is lifted to and is placed on the steel bar truss floor support plate welding machine of contour plate, one piece of contour plate upper edge its width direction is arranged in parallel in
Three complete steel bar girders 1 are then turned on the welding operation that steel bar truss floor support plate welding machine carries out bottom plate welding unit.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, people in the art
Member can as needed make the present embodiment the modification of no creative contribution after this specification is read, but as long as at this
It is all protected in the right of invention by Patent Law.
Claims (4)
1. a kind of production line of steel bar truss floor support plate, bent including the pay-off unit that sets gradually, resistance straightening unit, abdomen muscle single
Member, welding unit, stepping unit, cut cells(6), output unit(2), gas welding unit and bottom plate welding unit, feature exist
In the gas welding unit includes being used to support steel bar girder(1)Rack(3), it is fixedly connected on rack(3)And driving bearing water
Flat reinforcing bar and bearing vertical reinforcement contradict steel bar girder(1)The driving mechanism of end(4)And it is connected to rack(3)And it is used for
Bearing horizontal reinforcement and bearing vertical reinforcement are welded in steel bar girder(1)Solderer(5);It further includes the horizontal steel of bearing
Muscle and bearing vertical reinforced-bar-welding are into T-steel muscle(11)Reinforcement welding unit, the driving mechanism(4)Drive T-steel muscle
(11)Contradict steel bar girder(1)End;The rack(3)Equipped with conveyer belt(31)And equipped with the driving conveyer belt(31)Turn
Dynamic stepper motor, the conveyer belt(31)It is provided with for inlay card steel bar girder(1)Placing groove(311), the placing groove
(311)With driving mechanism(4)It is corresponding;The driving mechanism(4)Including along vertical steel bar girder(1)The cunning of direction of transfer setting
Move frame(41), be rotationally connected with sliding rack(41)Two claws(42), driving claw(42)It is close to each other with clamping or loose
De- T-steel muscle(11)Cylinder(43)And driving sliding rack(41)It is close or be located remote from slot(311)Hydraulic cylinder
(44).
A kind of 2. production line of steel bar truss floor support plate according to claim 1, which is characterized in that the cylinder(43)It is living
Stopper rod is hinged, and there are two the hinge bars being symmetrical set(45), one of hinge bar(45)Far from cylinder(43)The one of piston rod
End is articulated with a claw(42), another hinge bar(45)Far from cylinder(43)One end of piston rod is articulated with another claw
(42).
A kind of 3. production line of steel bar truss floor support plate according to claim 2, which is characterized in that the output unit
(2)It is included in steel bar girder(1)Cut cells are connected on production line(6)Rear supporting rack is set on supporting rack and uses
In by steel bar girder(1)Rout up the switching mechanism of supporting rack(21)And positioned at switching mechanism(21)Lower section and for access steel
Muscle truss(1)Splicing frame(214), the splicing frame(214)By switching mechanism(21)It is inclined to set downwards, and the splicing
Frame(214)Inclination lower end be removably connected in the backgauge portion that is vertically arranged(2141).
A kind of 4. production line of steel bar truss floor support plate according to claim 3, which is characterized in that the splicing frame
(214)Surface is removably connected with manganese steel plate(2142).
Priority Applications (1)
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CN201710041212.8A CN106862439B (en) | 2017-01-20 | 2017-01-20 | A kind of production line of steel bar truss floor support plate |
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CN201710041212.8A CN106862439B (en) | 2017-01-20 | 2017-01-20 | A kind of production line of steel bar truss floor support plate |
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CN106862439B true CN106862439B (en) | 2018-06-22 |
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CN110886496B (en) * | 2019-10-18 | 2021-07-06 | 湖南耐普特科技有限公司 | Assembly equipment for floor support plate |
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CN113386997B (en) * | 2021-05-28 | 2024-05-24 | 河南绿建建筑科技有限公司 | Disassembly-free fireproof bottom die steel bar truss floor support plate packing technology |
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CN105382149A (en) * | 2015-12-02 | 2016-03-09 | 湖南三一快而居住宅工业有限公司 | Welding production line for reinforcing mesh |
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US4343981A (en) * | 1980-09-08 | 1982-08-10 | Connolly James D | Resistance welding machine |
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Address after: Tongxiang City, Jiaxing City, Zhejiang Province Road 314000 Lung Street No. 158 soap Patentee after: Zhejiang Mingkai Integrated Housing Co.,Ltd. Address before: Tongxiang City, Jiaxing City, Zhejiang Province Road 314000 Lung Street No. 158 soap Patentee before: ZHEJIANG MINGKAI INTEGRATED HOUSING Co.,Ltd. |
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