CN106849391A - Magnetic pole module, rotor, motor and wind power generating set - Google Patents

Magnetic pole module, rotor, motor and wind power generating set Download PDF

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Publication number
CN106849391A
CN106849391A CN201710128139.8A CN201710128139A CN106849391A CN 106849391 A CN106849391 A CN 106849391A CN 201710128139 A CN201710128139 A CN 201710128139A CN 106849391 A CN106849391 A CN 106849391A
Authority
CN
China
Prior art keywords
magnetic pole
rotor
carrier board
abnormity
pole module
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710128139.8A
Other languages
Chinese (zh)
Other versions
CN106849391B (en
Inventor
李延慧
杨景超
何海涛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jinfeng Technology Co ltd
Original Assignee
Xinjiang Goldwind Science and Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xinjiang Goldwind Science and Technology Co Ltd filed Critical Xinjiang Goldwind Science and Technology Co Ltd
Priority to CN201710128139.8A priority Critical patent/CN106849391B/en
Publication of CN106849391A publication Critical patent/CN106849391A/en
Application granted granted Critical
Publication of CN106849391B publication Critical patent/CN106849391B/en
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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • H02K1/2706Inner rotors
    • H02K1/272Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
    • H02K1/274Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
    • H02K1/2753Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
    • H02K1/278Surface mounted magnets; Inset magnets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • H02K1/2706Inner rotors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • H02K1/2786Outer rotors
    • H02K1/2787Outer rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
    • H02K1/2789Outer rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
    • H02K1/2791Surface mounted magnets; Inset magnets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/28Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/18Structural association of electric generators with mechanical driving motors, e.g. with turbines
    • H02K7/1807Rotary generators
    • H02K7/1823Rotary generators structurally associated with turbines or similar engines
    • H02K7/183Rotary generators structurally associated with turbines or similar engines wherein the turbine is a wind turbine
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Permanent Field Magnets Of Synchronous Machinery (AREA)

Abstract

The present invention provides a kind of magnetic pole module, rotor, motor and wind power generating set.The magnetic pole module includes:Carrier board, is formed with the first abnormity portion on the one end in the two ends of the carrier board, be formed with the second abnormity portion on the other end, and the first abnormity portion and the second abnormity portion have and correspond to each other each other form the shape of cooperation;Magnetic pole box, is fixed to a surface in the upper and lower surface of the carrier board, and the magnetic pole box has towards the unlimited opening in one surface of the carrier board;Magnet, is arranged in the magnetic pole box.According to the present invention, production technology can be simplified, reduce production cost.

Description

Magnetic pole module, rotor, motor and wind power generating set
Technical field
The present invention relates to a kind of magnetic pole module, rotor, motor and wind power generating set, more particularly, it is related to a kind of energy Magnetic pole module, rotor, motor and the wind power generating set for enough simplify production technology, reducing production cost.
Background technology
Low-speed big-diameter generator (for example, wind-driven generator) is made up of stator and rotor.In high-rating generator, rotor Including rotor rim and the magnet for magnetizing being mounted and fastened in rotor rim.
The damage of environmental condition (for example, moisture, corrosive medium etc.) etc. is susceptible to due to magnet, therefore generally by magnet It is arranged in magnet cover, so as to prevent magnet from being corroded.
In the prior art, can secure magnets in the following manner in the rotor rim of rotor:Magnet is set In magnet cover, magnet cover is arranged on carrier board, carrier board is then fixed to rotor rim using press strip.But it is this Fixed form causes complex manufacturing and production cost is higher due to having used relatively costly press strip.
The content of the invention
It is an object of the invention to provide a kind of magnetic pole module, rotor, electricity for simplifying production technology, reducing production cost Machine and wind power generating set.
Another object of the present invention is to provide magnetic pole module, rotor that a kind of magnet prevented in rotor is corroded, Motor and wind power generating set.
According to an aspect of the present invention, a kind of magnetic pole module may include:Carrier board, the one end in the two ends of the carrier board On be formed with the first abnormity portion, be formed with the second abnormity portion on the other end, the first abnormity portion and the second abnormity portion have Have and correspond to each other each other form the shape of cooperation;Magnetic pole box, is fixed in the upper and lower surface of the carrier board A surface, the magnetic pole box has towards the unlimited opening in one surface of the carrier board;Magnet, is arranged on institute In stating magnetic pole box.
Alternatively, the first abnormity portion can be with falling from power stepped, and the second abnormity portion can have positive step.
Alternatively, the first abnormity portion and the second abnormity portion can form inclined plane parallel to each other.
Alternatively, the first abnormity portion can form groove portion, and the second abnormity portion can form corresponding with the groove portion Convex portion.
Alternatively, the two ends on one surface of the carrier board are respectively formed with stage portion, and the magnetic pole box can It is tightly fixed to the stage portion.
Alternatively, the magnetic pole module may also include the encapsulant in the magnetic pole box by magnet sealed, described close Closure material can be filled between the magnet and the magnetic pole box and between the magnet and the carrier board.
Alternatively, one surface of the carrier board can be plane, the upper surface of the carrier board and institute It can be arc to state another surface in lower surface.
According to another aspect of the present invention, a kind of rotor includes rotor rim and is fixed on the installation table of the rotor rim Multiple magnetic pole modules on face, wherein, in the multiple magnetic pole module can each be magnetic pole module as described above, along institute Multiple carrier boards of the multiple magnetic pole module of the installation surface arrangement of rotor rim are stated by being formed in the multiple carrier The first abnormity portion and the second abnormity portion at the two ends of plate are fitted to each other.
Alternatively, each magnetic pole module in the multiple magnetic pole module can be by the carrier board through each magnetic pole module The fastener of one end be fixed to the rotor rim, and fastener can be not passed through the magnetic pole box that is fixed on the carrier board.
Alternatively, can be put down with the axial direction of the rotor along the multiple magnetic pole module circumferentially of the rotor rim Go or in predetermined angular.
According to another aspect of the present invention, a kind of motor may include stator and rotor as described above.
According to another aspect of the present invention, a kind of wind power generating set may include motor as described above.
As described above, according to the present invention, the first abnormity portion and second are formed by the two ends of the carrier board in magnetic pole module Special-shaped portion, easily can be fixed to rotor rim by magnetic pole module, and can omit press strip of the prior art, so as to life can be simplified Production. art, reduces production cost.
Additionally, according to the present invention, by forming the encapsulant by magnet sealed in magnetic pole box, can further prevent magnetic Body is influenceed by corrosive environment.
Brief description of the drawings
By the detailed description for carrying out below in conjunction with the accompanying drawings, above and other objects of the present invention, feature and advantage will Become more fully apparent, wherein:
Fig. 1 is show the rotor that edge according to an embodiment of the invention intercepts perpendicular to the axial direction of rotor one Partial sectional view;
Fig. 2 is the schematic diagram of the magnetic pole module for showing the rotor in Fig. 1;
Fig. 3 is the schematic diagram of the carrier board for showing the magnetic pole module in Fig. 2;
Fig. 4 is show the rotor that edge according to another embodiment of the present invention intercepts perpendicular to the axial direction of rotor one Partial sectional view;
Fig. 5 is the schematic diagram of another example for showing the carrier board in Fig. 4;
Fig. 6 is show the rotor that edge according to another embodiment of the present invention intercepts perpendicular to the axial direction of rotor one Partial sectional view;
Fig. 7 is the schematic diagram of another example for showing the carrier board in Fig. 6;
Fig. 8 is show the rotor that edge according to another embodiment of the present invention intercepts perpendicular to the axial direction of rotor one Partial sectional view.
In the accompanying drawings:100 is rotor, and 110 is rotor rim, and 120 is magnetic pole module, and 130 is fastener, and 140 is coating, 10 is carrier board, and 20 is magnetic pole box, and 30 is magnet, and 40 is fluid sealant, and 11 is stage portion, and 12 is the first abnormity portion, and 13 is second Special-shaped portion, 14 is the first fixing hole, and 111 is the second fixing hole.
Specific embodiment
Embodiments of the invention are described in detail next, with reference to accompanying drawing.
Fig. 1 is show the rotor that edge according to an embodiment of the invention intercepts perpendicular to the axial direction of rotor one Partial sectional view;Fig. 2 is the schematic diagram of the magnetic pole module 120 for showing the rotor 100 in Fig. 1;Fig. 3 is to show the magnetic in Fig. 2 The schematic diagram of the carrier board 10 of pole module 120.
Motor can be made up of stator and rotor.Wherein, the structure of motor can be that inner stator, outer-rotor structure (that is, turn Son is set along the periphery of stator) or internal rotor, outer stator structure (that is, stator is set along the periphery of rotor).For convenience Description, below by with the structure of motor as inner stator, outer-rotor structure is described as an example.
The motor of exemplary embodiment of the invention may include what stator (not shown) and the periphery along stator were set Rotor.Stator may include stator core, and rotor may include the magnetic pole module being oppositely disposed with stator core.
As shown in figure 1, the rotor 100 of exemplary embodiment of the invention may include rotor rim 110 and be fixed to Multiple magnetic pole modules 120 of the installation surface of rotor rim 110.For example, multiple magnetic pole modules 120 can be evenly distributed on rotor magnetic In the installation surface of yoke 110.
Figure 1 illustrates inner stator, the motor of outer-rotor structure in the case of, the installation surface of rotor rim 110 is The inner peripheral surface of rotor rim 110.It will be appreciated that, in the case where the structure of motor is for internal rotor, external stator, rotor rim 110 installation surface is the outer peripheral face of rotor rim 110 so that magnetic pole module 120 be set to it is relative with the stator core of stator.
Embodiments in accordance with the present invention, along the axial direction of rotor 100, can arrange at least on the inner peripheral surface of rotor rim 110 One magnetic pole module 120.Embodiments in accordance with the present invention, along the circumference of rotor 100, can be on the inner peripheral surface of rotor rim 110 Arrangement (for example, abreast arranging) multiple row magnetic pole module 120, the arranged direction of multiple row magnetic pole module 120 can be with the axle of rotor 100 To parallel or in predetermined angular.In the arranged direction of multiple row magnetic pole module 120 and the situation that the axial direction of rotor 100 is in predetermined angular Under, motor vibration in actual applications and noise can be reduced.
Exemplary embodiment of the invention, magnetic pole module 120 may include carrier board 10, be fixed under carrier board 10 The magnetic pole box 20 on surface and the magnet 30 being arranged in magnetic pole box 20.It should be understood that the structure in motor is internal rotor, outer fixed In the case of son, magnetic pole box 20 is fixed to the upper surface of carrier board 10.
Exemplary embodiment of the invention, for example, carrier board 10 can be formed by steel or other permeability magnetic materials.Separately Outward, carrier board 10 can be made up of a single piece or be pressed together by multiple thin slice/sheet materials and constitute.
Exemplary embodiment of the invention, the lower surface of carrier board 10 can be plane, so as to carrier board 10 with Encapsulant 40 (will be described after a while) is formed between magnet 30 in magnetic pole box 20.
Exemplary embodiment of the invention, as shown in Fig. 2 the upper surface of carrier board 10 can be arc, with turn The installation surface of sub- yoke 110 fits together, so that carrier board 10 can be more firmly fixed to carrier board 10, without producing Gap is installed.Specifically, in the case of the arranged direction of multiple row magnetic pole module 120 and the axially in parallel of rotor 100, carrier The curvature of the upper surface of plate 10 corresponds to the curvature of the installation surface (for example, inner peripheral surface or outer peripheral face) of rotor rim 110.Many In in the case of predetermined angular, the upper surface of carrier board 10 can be because for the arranged direction of row magnetic pole module 120 and the axial direction of rotor 100 The predetermined angular and be in irregular curved surface.It should be understood that in the case where the structure of motor is for internal rotor, external stator, The upper surface of carrier board 10 can be plane, and the lower surface of carrier board 10 can be arc.
Magnetic pole box 20 can be the case type structures for for example being surrounded by thin-walled body, and magnetic pole box 20 has towards under carrier board 10 The unlimited opening in surface.Preferably, the size of magnetic pole box 20 can be more than the size of magnet 30, and with the shape phase with magnet 30 Similar shape, for example, can be square, rectangle, trapezoidal or irregular shape.Preferably, magnetic pole box 20 can be by stainless Steel is formed.
Preferably, magnetic pole box 20 is tightly fixed on carrier board 10, with the magnet for preventing from being arranged in magnetic pole box 20 30 contact and are corroded with moisture, corrosive medium.For example, magnetic pole box 20 can be tightly fixed into carrier board by welding procedure 10。
Magnetic pole box 20 is fixed to carrier board 10 for convenience, can be in the both sides of the lower surface of carrier board 10 (for example, along load Both sides on the length direction of body plate 10) respectively formed stage portion 11 (as shown in Figure 3), and by the two ends of magnetic pole box 20 respectively with Stage portion 11 is welded together.
Magnet 30 is arranged in magnetic pole box 20, is corroded so as to prevent magnet 30 from being contacted with moisture, corrosive medium.It is excellent Selection of land, magnet 30 is permanent magnet, for example, it may include neodymium iron boron (Nd2Fe14B)。
Corrode magnet 20 to prevent moisture, corrosive medium from penetrating into magnetic pole box 20, implementation of the invention The magnetic pole module 120 of example may also include the encapsulant 40 being sealed in magnet 30 in magnetic pole box 20.
Preferably, encapsulant 40 can be filled between magnet 30 and magnetic pole box 20 and magnet 30 and carrier board 10 it Between, so as to coat magnet 30.For example, when magnetic pole module 120 is manufactured, can first to injecting a small amount of encapsulant in magnetic pole box 20 40, magnet 30, the upper surface injecting sealing material 40 of most backward magnet 30 are then placed in, and ensure that encapsulant 40 is filled up completely with Gap between magnet 30 and magnetic pole box 20 simultaneously covers the upper surface of magnet 30.Then, magnetic pole box 20 is fixed to (for example, weldering It is connected to) lower surface of carrier board 10, so that can shape between magnet 30 and magnetic pole box 20 and between magnet 30 and carrier board 10 Into encapsulant 40.
By packing matcrial 40 between magnet 30 and magnetic pole box 20 and between magnet 30 and carrier board 10, even if Moisture, corrosive medium are penetrated into magnetic pole box 20, also can further prevent magnet 30 to be corroded by encapsulant 40.Additionally, Can also be fixed firmly to magnet 30 in magnetic pole box 20 by encapsulant 40, so as to prevent magnet 30 from being rocked in magnetic pole box 20. Preferably, encapsulant 40 can be fluid sealant.
Exemplary embodiment of the invention, can be at the two ends of carrier board 10 (for example, along the length direction of carrier board 10 On two ends) in one end formed the first abnormity portion 12, the other end formation the second abnormity portion 13.First abnormity portion 12 and second Special-shaped portion 13 can have correspond to each other each other form the shape of cooperation.So-called " the first abnormity portion 12 and the second abnormity portion 13 can have correspond to each other each other form the shape of cooperation " refer to the first abnormity portion 12 and the second abnormity portion 13 with energy It is enough to coordinate (for example, engagement or engaging) shape together, that is to say, that the shape in the first abnormity portion 12 and the second abnormity portion 13 Can be fitted to each other.
In this case, when multiple magnetic pole modules 120 to be fixed to the installation surface of rotor rim 110 (for example, inner circumferential Face or outer peripheral face) on when, multiple carrier boards 10 of multiple magnetic pole modules 120 can be by the first abnormity portion 12 and the second abnormity portion 13 Work in coordination, i.e. multiple carrier boards 10 of multiple magnetic pole modules 120 can join end to end and surround annular.Specifically, a carrier First abnormity portion 12 of plate 10 can coordinate with the second abnormity portion 13 of a carrier board 10 in adjacent carrier board 10, and described one Second abnormity portion 13 of individual carrier board 10 can coordinate with the first abnormity portion 12 of another carrier board 10 in adjacent carrier board 10, So as to multiple carrier boards 10 can be mutually positioning and surrounds annular.
As shown in Figures 2 and 3, the first abnormity portion 12 and the second abnormity portion 13 can form stepped surface.For example, first is different Shape portion 12 can form on carrier board 10 side surface and fall from power stepped, and the second abnormity portion 13 can be in the opposite side of carrier board 10 Positive step is formed on surface.Although in figs. 2 and 3, the first abnormity portion 12 and the second abnormity portion 13 have been respectively formed a platform Rank, but can also form multiple steps.So as to multiple carrier boards 10 of multiple magnetic pole modules 120 can be different by the first of step Abnormity portion 13 of shape portion 12 and second works in coordination (as shown in Figure 1).
Fig. 4 is show the rotor that edge according to another embodiment of the present invention intercepts perpendicular to the axial direction of rotor one Partial sectional view;Fig. 5 is the schematic diagram of another example for showing the carrier board in Fig. 4.
As shown in Figure 4 and Figure 5, the first abnormity portion 12 and the second abnormity portion 13 can form inclined plane parallel to each other.So as to, Multiple carrier boards 10 of multiple magnetic pole modules 120 can be mutual by forming the first abnormity portion 12 and the second abnormity portion 13 of inclined plane Coordinate (as shown in Figure 4).
Fig. 6 is show the rotor that edge according to another embodiment of the present invention intercepts perpendicular to the axial direction of rotor one Partial sectional view;Fig. 7 is the schematic diagram of another example for showing the carrier board in Fig. 6.
Reference picture 6 and Fig. 7, the first abnormity portion 12 can form groove portion, and the second abnormity portion 13 can be formed and the first abnormity portion The 12 corresponding convex portion of groove portion.For example, the first abnormity portion 12 is recessed concave, the second abnormity portion 13 is and the first abnormity The "convex" shaped of the corresponding protrusion in portion 12.Although in figs. 6 and 7, the first abnormity portion 12 only forms a groove, the second abnormity portion 13 only form a projection, but the first abnormity portion 12 can form multiple grooves, and the second abnormity portion 13 can form multiple projections.Except The groove and projection shown in Fig. 6 and Fig. 7, the first abnormity portion 12 may also be formed as T-slot, dovetail groove, Bevel saw teeth groove, curved surface Serrated slot etc., correspondingly, the second abnormity portion 13 be formed as with the T-slot in the first abnormity portion 12, dovetail groove, Bevel saw teeth groove, The corresponding shape such as curved surface serrated slot.
Although showing the example of shape in the first abnormity portion 12 and the second abnormity portion 13 above by reference to Fig. 1 to Fig. 7, according to The shape not limited to this in abnormity portion 13 of the first abnormity portion of the invention 12 and second, as long as ensure that the first abnormity portion 12 and Two abnormity portions 13 have and correspond to each other each other form the shape of cooperation.
Exemplary embodiment of the invention, the first abnormity portion is formed by the one end in the two ends of carrier board 10 12nd, the second abnormity portion 13 is formed in the other end, because multiple carrier boards 10 of multiple magnetic pole modules 120 can be by the first abnormity portion 12 and second abnormity portion 13 work in coordination (for example, engaging, engagement), therefore can only can be by magnetic pole by simple technique for fixing Module 120 is fixed to rotor rim 110.For example, using simple fastener (for example, bolt, screw etc.) by magnetic pole module 120 are fixed to rotor rim 110.Specifically, the first fixing hole 14 can be opened up in one end of carrier board 10, in rotor rim The second fixing hole 111 is opened up at 110 corresponding position, fastener 130 is fixed through the first fixing hole 14 and second Hole 111, so as to magnetic pole module 120 is fixed into rotor rim 110.Fastener 130 can be not passed through magnetic pole box 20.
It will be appreciated that when the first abnormity portion 12 and the second abnormity portion 13 as shown in Figure 4 and Figure 5 is formed, due to carrying Body plate 10 is not supported or positioned in the one end in the second abnormity portion 13 by another carrier board 10, it is therefore preferred to by the first fixing hole 14 Be positioned close to the one end in the second abnormity portion 13, i.e. carrier board 10 is firmly fixed in the one end near the second abnormity portion 13 To rotor rim 110.Also, it is understood that, when the first abnormity portion 12 and the second abnormity portion 13 as shown in Figure 6 is formed, Because the two ends of carrier board 10 are all supported or positioned by another carrier board 10, therefore the first fixing hole 14 can be arranged on carrier board 10 either end, i.e. carrier board 10 can be fixed firmly to rotor rim 110 in the either end of carrier board 10.
In the prior art, the two ends of carrier board 10 do not form the first abnormity portion 12 and the second abnormity portion 13, but shape As straight surface.In this case it is necessary to set press strip in two joints of adjacent carrier board 10, then utilize Press strip is fixed to rotor rim 110 by bolt, so as to carrier board 10 is fixed into rotor rim 110.It can be seen that, in prior art In, due to having used press strip, cause that production cost is high, complex process.
Exemplary embodiment of the invention, by different in the two ends of carrier board 10 the first abnormity portion 12 and second of formation Shape portion 13 so that can be cooperated by the first abnormity portion 12 and the second abnormity portion 13 between multiple carrier boards 10 (engage or Engagement), therefore only need that carrier board 10 is fixed into rotor by by simple technique for fixing (for example, using fastener 130) Yoke 110, so as to press strip can be omitted.
Fig. 8 is show the rotor that edge according to another embodiment of the present invention intercepts perpendicular to the axial direction of rotor one Partial sectional view.
The rotor 100 that is shown in the rotor 200 shown in Fig. 8 and Fig. 1 is differed only in, the rotor 200 shown in Fig. 8 May also include the coating 140 of covering magnetic pole module 120.
As shown in figure 8, coating 140 can integratedly be covered in the whole installation table of rotor 200 in the lower section of magnetic pole module 120 On face (for example, lower surface), that is to say, that coating 120 can cover lower surface, side surface and the magnetic pole mould of magnetic pole module 120 Part (including end between magnetic pole module 120 of fixture 130) between block 120.Moreover, it will be understood that In the case where the structure of motor is for internal rotor, external stator, coating 140 can integratedly be covered in the top of magnetic pole module 120 On the whole outer peripheral face of rotor 200.
By forming the coating 140 of covering magnetic pole module 120, can further prevent moisture, corrosive medium etc. from penetrating into magnetic Contacted with magnet 30 in pole box 20.Additionally, coating 140 can also strengthen the mechanical performance of magnetic pole module 120, to meet motor reality Mechanical fatigue requirement in the operation process of border.
Alternatively, coating 140 may include resin.The method for forming coating 140 is not particularly limited, can be by this area Any means known form coating 140.Preferably, can be the utility model patent of CN204160781U according to Authorization Notice No. Disclosed in vacuum assisted resin method for filling form the coating 140 of exemplary embodiment of the invention.
In addition, although the carrier board 10 shown in Fig. 8 has the structure shown in Fig. 3, it will be appreciated that, also can be by The carrier board 10 shown in Fig. 5 and Fig. 7 is applied to the rotor 200 shown in Fig. 8.
Although being described above for convenient, with the structure of motor as inner stator, outer-rotor structure retouched as an example State, it will be appreciated that, the structure that the magnetic pole module of exemplary embodiment of the invention, rotor are equally applicable to motor is The structure of internal rotor, external stator.
Additionally, the magnetic pole module of exemplary embodiment in accordance with the above, rotor and motor can be applied to various need During the equipment of motor is set, and it is not particularly limited.Exemplary embodiment of the invention, can be by magnetic pole as described above Module, rotor and motor application are in wind power generating set.
As described above, exemplary embodiment of the invention, the is formed by the two ends of the carrier board in magnetic pole module One abnormity portion and the second abnormity portion, easily can be fixed to rotor rim, and can omit pressure of the prior art by magnetic pole module Bar, so as to production technology can be simplified, reduces production cost.Magnetic pole module is installed using stainless steel press strip of the prior art When, for example, for the motor of wind power generating set, 40,000 to 50,000 are may be up to using the cost of press strip.Additionally, by omitting Press strip, can also simplify the structure of rotor, facilitate the maintenance of rotor.
Additionally, exemplary embodiment of the invention, by forming the encapsulant by magnet sealed in magnetic pole box, Magnet can further be prevented to be influenceed by corrosive environment.
Although specifically describing exemplary embodiment of the invention with reference to its exemplary embodiment, this area It is to be understood by the skilled artisans that in the case where the spirit and scope of the present invention that claim is limited are not departed from, can be to it Carry out the various changes in form and details.

Claims (12)

1. a kind of magnetic pole module (120), it is characterised in that the magnetic pole module (120) includes:
Carrier board (10), is formed with the first abnormity portion (12), shape on the other end on the one end in the two ends of the carrier board (10) Into there is the second abnormity portion (13), the first abnormity portion (12) and the second abnormity portion (13) are with corresponding to each other to can that This forms the shape for coordinating;
Magnetic pole box (20), is fixed to a surface in the upper and lower surface of the carrier board (10), the magnetic pole box (20) with the opening opened wide towards one surface of the carrier board (10);
Magnet (30), is arranged in the magnetic pole box (20).
2. magnetic pole module according to claim 1, it is characterised in that the first abnormity portion (12) is stepped with falling from power, The second abnormity portion (13) is with positive step.
3. magnetic pole module according to claim 1, it is characterised in that the first abnormity portion (12) and second abnormity Portion (13) forms inclined plane parallel to each other.
4. magnetic pole module according to claim 1, it is characterised in that the first abnormity portion (12) forms groove portion, described Second abnormity portion (13) forms convex portion corresponding with the groove portion.
5. magnetic pole module according to claim 1, it is characterised in that the two of one surface of the carrier board (10) End is respectively formed with stage portion (11), and the magnetic pole box (20) is tightly fixed to the stage portion (11).
6. the magnetic pole module according to any one of claim 1-5, it is characterised in that the magnetic pole module (120) is also wrapped Include the encapsulant (40) magnet (30) being sealed in the magnetic pole box (20), the encapsulant (40) is filled in the magnetic Between body (30) and the magnetic pole box (20) and between the magnet (30) and the carrier board (10).
7. the magnetic pole module according to any one of claim 1-5, it is characterised in that described the one of the carrier board (10) Individual surface is plane, and another surface in the upper surface and the lower surface of the carrier board (10) is arc.
8. a kind of rotor (100), the rotor (100) is including rotor rim (110) and is fixed on the rotor rim (110) Multiple magnetic pole modules (120) in installation surface,
Characterized in that, each in the multiple magnetic pole module (120) is the magnetic as any one of claim 1 to 7 Pole module (120), the multiple of the multiple magnetic pole module (120) arranged along the installation surface of the rotor rim (110) carry Body plate (10) by be formed in the two ends of the multiple carrier board (10) the first abnormity portion (12) and the second abnormity portion (13) that This coordinates.
9. rotor according to claim 8, it is characterised in that each the magnetic pole mould in the multiple magnetic pole module (120) Block (120) is fixed to described by the fastener (130) of one end of the carrier board (10) through each magnetic pole module (120) Rotor rim (110), and fastener (130) is not passed through the magnetic pole box (20) that is fixed on the carrier board (10).
10. rotor according to claim 8, it is characterised in that along circumferentially described of the rotor rim (110) Multiple magnetic pole modules (120) are axially in parallel with the rotor (100) or in predetermined angular.
11. a kind of motors, it is characterised in that the motor includes stator and turning as any one of claim 8 to 10 Sub (100).
12. a kind of wind power generating sets, it is characterised in that the wind power generating set includes electricity as claimed in claim 11 Machine.
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CN107294240A (en) * 2017-07-06 2017-10-24 欣达重工股份有限公司 A kind of mutual buckle type field structure and its fixing means
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CN110380535A (en) * 2019-07-11 2019-10-25 浙江大学 Magnetic pole mould group, rotor room, rotor assembly and magneto
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CN110401281A (en) * 2019-07-22 2019-11-01 浙江大学 Rotor and motor comprising it
CN110601398A (en) * 2019-08-14 2019-12-20 浙江大学 Magnetic pole fixing device and magnetic pole module installation method thereof

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