CN106847423A - A kind of automatic wire harness machine - Google Patents
A kind of automatic wire harness machine Download PDFInfo
- Publication number
- CN106847423A CN106847423A CN201710085091.7A CN201710085091A CN106847423A CN 106847423 A CN106847423 A CN 106847423A CN 201710085091 A CN201710085091 A CN 201710085091A CN 106847423 A CN106847423 A CN 106847423A
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- China
- Prior art keywords
- motor
- auxiliary
- wire harness
- seat
- switch
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/08—Insulating conductors or cables by winding
- H01B13/0816—Apparatus having a coaxial rotation of the supply reels about the conductor or cable
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses a kind of automatic wire harness machine, basic structure includes base, power supply, stroke traction element and working portion are constituted, the present invention solves the automation issues of kinking technique in wire harness process, the technique of wire harness production process complexity kinking can be simplified, and can greatly mitigate heavy manual labor and workload in wire harness kinking production process, make kinking in original wiring harness production line work by it is original be entirely that manual operations becomes machine and operates, artificial demand is reduced to a greater extent, reduce production cost, improve production efficiency and product quality.
Description
Technical field
The invention belongs to electromechanical integration technology area, more particularly to a kind of automatic wire harness machine, it is adaptable to wire harness processing dress
With and Related product.
Background technology
With electronization, the development of information age, wire harness industry has been described as " nerve " and " blood vessel " in city, shoulder
Bear the supporting function of all trades and professions pillars of the national economy industry.In automobile, household electrical appliances, computer, communication apparatus, military, aviation
The fields such as instrument have used wire harness.In recent years, some electric wiring tape wrapping machines are occurred in that successively, number be the B of CN 103332319
A kind of tape wrapping machine, be directed to a kind of semi-automatic adhesive tape disclosed in the utility model patent that publication number is CN202268216U
Wrapping machine shortcoming design, including frame, motor and set gradually in frame wire harness haulage gear, adhesive tape winding
Mechanism and wire harness guide mechanism, the wire harness haulage gear include transmission case, traction drive roll and traction driven voller, motor
Machine driving is connected between transmission case power shaft, and machine driving connection, described between transmission case output shaft and traction drive roll
Tape wrapping machine structure includes annular runner, and the annular runner is provided with adhesive tape installing device, the annular runner and driving electricity
Machine driving connection between machine, the wire harness guide mechanism includes wire harness guide wheel and support frame, wire harness guide wheel and support frame
It is rotatably connected.Its advantage is：
(1) tape wrapping machine structure and wire harness travel mechanism are driven using same motor, and movement velocity is than constant, adhesive tape winding
Uniformly, energy consumption is low, and equipment cost is low；
(2) tape wrapping machine structure is located in the protecting bin of frame, and protecting bin is provided with safety guard, prevents tape wrapping machine structure
Caused danger during operation；
(3) magnet and iron block are respectively equipped with safety guard and frame, magnet and iron block are inhaled when safety guard is in an open position
Close, safety guard is fixed, it is to avoid safety guard falls causes danger；
(4) frame is provided with travel switch with safety guard closing point, and safety guard is automatically switched off motor, prevents safety when opening
Adhesive tape enwinding device runs and endangers personal safety when cover is opened；
(5) it is provided with guide wheel, it is ensured that wire harness is moved along certain path all the time after passing through from guide wheel, overall operation is put down
It is steady orderly.It has the disadvantage that structure is excessively complicated, cannot be used on automotive wire bundle streamline.
Because above reason, the kinking process in wire harness production is at present also in complete manual operations, also no energy
By wire harness machine or automatic winding technology and technique and method, the purpose of kinking technique be several or more than ten with
And more wire adhesive plasters windings are bundled into a branch of, exist that winding is uneven, speed of wrap is slow, human body in winding process
Power consumption is big, not only waste time and energy, the winding process of wire harness accurately can't be adjusted, it is difficult to carry out it is accurate from
Dynamic assembling.
The content of the invention
It is an object of the invention to provide a kind of automatic wire harness machine, the kinking skill of wire harness during wire harness process and assemble is solved
The method problem of art automatic winding, the winding process to wire harness is accurately adjusted, be allowed to that winding is uniform, speed of wrap is fast,
People's muscle power consumption is few, time saving and energy saving, carry out accurate wire harness automatic winding assembling.
The technical scheme of use is：A kind of automatic wire harness machine, its basic structure is by base 7, general supply 15, stroke tractive unit
Divide and working portion composition, all accessories are all arranged on base, are powered by general supply.
2nd, traction element includes main motor 1, helical axis 2, guiding piece 3, clamp vice 4, main motor controller 16, main motor
Speed switch 17, front travel switch 18, rear travel switch 23 is constituted.Main motor 1 is stepper motor, is carried by main motor controller 16
For working procedure and power, rotary speed is controlled by main motor speed switch 17, main motor controller 16 is supplied by general supply 15
Electricity, main motor is arranged on the front end of base 7 and helical axis 2 is connected, and guiding piece 3 is arranged on helical axis 2, is installed on guiding piece 3
And be specifically used to fixation and need to process the clamp vice 4 of wire harness 8, switch to control master by the fore/aft travel installed in base two ends
The direction of rotation of motor and determine the basic stroke of guiding piece.Forward and backward travel switch is arranged on the forward and backward travel switch of base
On seat, can be moved forward and backward on travel switch seat, can be according to free adjustment work stroke the need for wire harness.
Working portion includes auxiliary-motor 14, auxiliary-motor controller 19, fixed cover 20, auxiliary-motor seat 21, and auxiliary-motor rotating speed is opened
Close 22, rotary sleeve 6, bearing, fixed seat 9, adhesive plaster seat 10, belt pulley 12, belt 13 to constitute, after auxiliary-motor is arranged on base 7
On the auxiliary-motor seat 21 at end, working procedure is provided by auxiliary-motor controller 19 and is powered, controlled by auxiliary-motor speed switch 22
Rotary speed, auxiliary-motor controller 19 is powered by general supply 15, and auxiliary-motor 14 passes through belt 13 and the rotation in fixed seat 9
Pivoted housing belt pulley 12 is connected, the belt pulley 12 of rotary sleeve 6 be formed integrally in bearing is installed, on bearing bore diameter install fixed cover 20,
Fixed cover 20 is arranged in fixed seat 9, and rotary sleeve 6 is installed with bearing outside diameter, and the rear end of rotary sleeve 6 is installed with rotary sleeve belt
Wheel 12, the internal diameter of rotary sleeve belt pulley 12 is bigger than the external diameter of fixed cover 20, can not occur with fixed cover 20 when rotary sleeve 6 rotates
Friction, is installed with adhesive plaster seat 10, for fixing rubberized fabric roll 11 on the external diameter of rotary sleeve.
Advantage and effect：Trailer system of the invention employs helical axis mode, and guiding piece is rotated to be by helical axis
Offer enhances huge power than motive power, by two sets of technologies of independent motor and electric machine control system of the invention
Scheme, the winding process to wire harness is accurately adjusted, be allowed to that winding is uniform, speed of wrap is fast, carry out accurate wire harness from
Dynamic winding, realizes more accurate assembling, makes wire harness assembly work more efficient, and artificial demand, reduction are reduced to a greater extent
Production cost, improve production efficiency and product quality.
Brief description of the drawings
Fig. 1 is that a kind of top view of invention of the invention is also basic structure schematic diagram.
Arabic numerals in figure represent respectively；1st, main motor, 2, helical axis, 3, guiding piece, 4, clamp vice, 5, shake
, 6, rotary sleeve, 7, base, 8, twined electric wire, 9, fixed seat, 10, adhesive plaster seat, 11 rubberized fabric rolls, 12, belt pulley, 13, belt,
14th, auxiliary-motor, 15, power supply, 16, main motor controller, 17, main motor speed switch, 18, front travel switch, 19, auxiliary-motor control
Device processed, 20, fixed cover, 21, auxiliary-motor seat, 22, auxiliary-motor speed switch, 23, rear travel switch.24th, auxiliary-motor is turned to and stopped
Switch, 25, main motor switch.
Specific embodiment
Embodiment 1；
When kinking work is not started to also, master switch 25 is closed, and guiding piece 3 is in the rear end of base 7, at this moment first
Needing one end rubberized fabric roll 11 of wire harness 8 of processing to wind two circles, the hole then passed through on fixed cover 20 is arranged on forward clamp
Vice 4 rotates crank 5 and clamps wire harness above, and rubberized fabric roll 11 is installed on adhesive plaster seat 10, extracts the adhesive plaster of certain length out,
Winding two is enclosed on the relevant position of required processing wire harness, opens auxiliary-motor steering and shutdown switch 24, then opens master switch
25, at this moment main motor 1 and auxiliary-motor start-up operation, main motor drives the wire harness 8 of the clamp vice 4 of guiding piece 3 and required processing
Move forward, while auxiliary-motor 21 drives the rotary sleeve 6, adhesive plaster of belt pulley 12 seat 10 and rubberized fabric roll 11 around institute by belt 13
The wire harness 8 that need to be processed rotates, kinking work start, at this moment will according to speed of wrap speed, wind whether it is uniform situations such as it is timely
Rotate auxiliary-motor 14 and turn to the direction of rotation that auxiliary-motor 14 is adjusted with shutdown switch 24, while rotate auxiliary-motor speed switch 22 adjusting
Whole auxiliary-motor rotating speed, disposable the adjusting of the speed switch of major and minor motor just no longer have adjusted afterwards, only adjust as needed later
Whole auxiliary-motor is turned to shutdown switch just.
When guiding piece 3 and vice 4 drive the front end front travel for needing the wire harness 8 processed to drive to base to switch 18 sensing
In the range of when, front travel switch 18 sends turn signal to main motor controller 16, and main motor 1 starts to reversely rotate, and at this moment needs
Shut-down circuit master switch 25 is wanted, makes the wholly off rotation of major and minor motor, first rotating crank 5 will need on clamp vice
The wire harness 8 of processing is removed and is placed on side, then auxiliary-motor steering is closed with shutdown switch 34, and this time impulse stroke terminates.
Embodiment 2；
When this one stroke starts, at this moment guiding piece 3 and clamp vice 4 are in the front end of base, open the main electricity of master switch 25
Machine 1 starts rotation, and guiding piece 3 and clamp vice 4 are moved to base rear end, and at this moment auxiliary-motor and the wire harness of required processing 8 are in
When halted state, guiding piece 3 and clamp vice 4 are moved to after base rear end in the induction range of travel switch 23, rear stroke is opened
Close 23 and send turn signal to main motor controller 16, main motor 1 starts to rotate forward, and at this moment needs shut-down circuit master switch,
Make the wholly off rotation of major and minor motor, this time return-stroke terminates.
Embodiment 3；
When this one stroke starts, guiding piece 3 is in the rear end of base 7, at this moment needs that the wire harness 8 that side needs to process will be placed on
On clamp vice, be fixedly clamped for wire harness by rotation crank 5, opens auxiliary-motor and turns to and shutdown switch 24, then beats
Master switch 25 is driven, at this moment main motor 1 and helical axis 2 start rotation, drive guiding piece 3 and the wire harness 8 of required processing to reach
It is dynamic, while auxiliary-motor 21 is started working, drive the rotary sleeve 6, adhesive plaster of belt pulley 12 seat 10 and rubberized fabric roll 11 to enclose by belt 13
Wire harness 8 around required processing rotates, and impulse stroke starts next time, and so on circulates, and goes round and begins again.
Special instruction；The adjustment of rotational speed switch of major and minor motor is generally only adjusted once, when discovery has winding
Excessive velocities are excessively slow, should be adjusted in time when winding uneven phenomenon.
Claims (3)
1. a kind of automatic wire harness machine, its essential characteristic is；Its basic structure is by base, master switch, general supply, stroke traction element
With working portion composition, all accessories all on base, by master switch control, power by general supply.
2. a kind of automatic wire harness machine according to claim 1, its essential characteristic is；Traction element includes main motor, spiral
Axle, guiding piece, clamp vice, main motor controller, main motor speed switch, front travel switch, rear travel switch composition, main electricity
Machine is arranged on pan frontward end, and main motor is stepper motor, is provided working procedure by main motor controller and is powered, by main motor
Speed switch controls rotary speed, and main motor controller powered by general supply, and main motor front end and helical axis are connected, guiding piece
On helical axis, huge power, guiding piece are enhanced than motive power by the guiding piece offer that rotates to be of helical axis
On the clamp vice for being specifically used to fixing line is installed, switched by the fore/aft travel installed in base two ends and control main motor
Direction of rotation and determine the basic stroke of guiding piece, travel switch is arranged on the travel switch seat before and after base, can be with
Moved forward and backward on travel switch seat, can be according to free adjustment work stroke the need for wire harness.
3. a kind of automatic wire harness machine according to claim 1, its essential characteristic is；Working portion includes auxiliary-motor, secondary electricity
Machine controller, fixed cover, auxiliary-motor seat, auxiliary-motor speed switch, auxiliary-motor are turned to and shutdown switch, rotary sleeve, bearing, fixation
Seat, adhesive plaster seat, belt pulley, belt composition, auxiliary-motor are arranged on the auxiliary-motor of base rear end seat, and auxiliary-motor is stepper motor,
Working procedure is provided by auxiliary-motor controller and is powered, auxiliary-motor controller is powered by general supply, come by auxiliary-motor speed switch
Control rotary speed, auxiliary-motor turns to the start and stop with the direction of rotation and auxiliary-motor of shutdown switch control auxiliary-motor,
Rotary sleeve belt pulley of the auxiliary-motor by belt and in fixed seat is connected, and rotary sleeve belt pulley is formed integrally, interior installation
Bearing, fixed cover front end is installed on bearing bore diameter, fixed cover rear end is arranged in fixed block set, and rotation is installed with bearing outside diameter
Pivoted housing, the rear end of rotary sleeve is installed with rotary sleeve belt pulley, and the internal diameter of rotary sleeve belt pulley is bigger than fixed cover external diameter, in rotation
Can not be rubbed with fixed cover during set rotation, adhesive plaster seat is installed on the external diameter of rotary sleeve, the external diameter of adhesive plaster seat is slightly less than glue
There is pinhole yardage roll internal diameter, the outer end of adhesive plaster seat, above has pin, for fixing rubberized fabric roll.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710085091.7A CN106847423A (en) | 2017-02-17 | 2017-02-17 | A kind of automatic wire harness machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710085091.7A CN106847423A (en) | 2017-02-17 | 2017-02-17 | A kind of automatic wire harness machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106847423A true CN106847423A (en) | 2017-06-13 |
Family
ID=59127621
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710085091.7A Pending CN106847423A (en) | 2017-02-17 | 2017-02-17 | A kind of automatic wire harness machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106847423A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116365409A (en) * | 2022-12-13 | 2023-06-30 | 滁州百川汇龙电力开关设备有限公司 | Wire harness sheath winding equipment for direct-current electric cabinet |
-
2017
- 2017-02-17 CN CN201710085091.7A patent/CN106847423A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116365409A (en) * | 2022-12-13 | 2023-06-30 | 滁州百川汇龙电力开关设备有限公司 | Wire harness sheath winding equipment for direct-current electric cabinet |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170613 |
|
| WD01 | Invention patent application deemed withdrawn after publication |