CN106835175A - A kind of efficient, intelligent casting bubble acid and purging system - Google Patents
A kind of efficient, intelligent casting bubble acid and purging system Download PDFInfo
- Publication number
- CN106835175A CN106835175A CN201710202187.7A CN201710202187A CN106835175A CN 106835175 A CN106835175 A CN 106835175A CN 201710202187 A CN201710202187 A CN 201710202187A CN 106835175 A CN106835175 A CN 106835175A
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- CN
- China
- Prior art keywords
- casting
- acid
- bubble
- efficient
- drum
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
Abstract
The present invention provides a kind of efficient, intelligent casting bubble acid and purging system, including for carrying out bubble acid and the casting processing unit of cleaning treatment, casting fetching device, extractor fan and for controlling the casting fetching device and bubble acid, the PLC control system of cleaning process to casting, the casting fetching device is arranged on casting processing unit top；The characteristics of one kind provided by the present invention is efficient, intelligent casting bubble is sour and purging system has easy to use, safe efficient, one kind provided by the present invention is efficient, the acid of intelligent casting bubble and purging system are rational in infrastructure, it is effectively guaranteed the personal safety of staff, there is provided a kind of safety, comfortable working environment, staff is avoided to be injured by acid mist, meanwhile, production and processing cost are also effectively saved, with great economic use value.
Description
Technical field
The present invention relates to hardware manufacture technology field, and in particular to a kind of efficient, intelligent casting bubble acid and cleaning
System.
Background technology
Complementary, the accessory used in hardware (hardware product) daily life and industrial production are made
Product.The metal material such as multiplex gold, silver, copper, iron, tin makes in early days, thus gains the name.It is also extensive now except various metal materials are used
Made using nonmetallic materials such as plastics, glass fibres.According to《Chinese hardware industry development prospect and investment strategy planning point
Analysis report》Data display, 2010, the annual quick thorough growth of China's hardware industry, on the whole, hardware row
Industry operational excellence, sells inside and outside growth substantially, imports and exports rapid growth, each economic target fast lifting, industry entirety base
Originally return to the level before financial crisis, China as the most country of steel producing country the biggest in the world and world population,
Possess the raw material and the cheap advantage of labor cost of manufacture hardware, China's hardware outlet in recent years is always maintained at
The growth trend of stabilization, China has turned into one of leading exporter of world's hardware, has made in daily life and industrial production
The metal materials such as complementary, accessory manufactured goods, early stage multiplex gold, silver, copper, iron, tin make, thus gain the name, hardware system
, now except using the nonmetallic materials such as various metal materials, also widely used plastics, glass fibre to make, hardware is in the mankind for product
Important function was played during survival and development, with the development and the refinement of the division of labor in society of social economy, hardware is gradually
Abundant and perfect, kind is more and more, and modern hardware can be divided into three major types by purposes:For daily the five of daily life
Gold, as production and the hand tools of life aid, as the connector in building and structures, fastener and matches somebody with somebody
Cover the architectural hardware of facility.The hardware of metal material is general through forging and pressing the operation systems such as base, machining, surface treatment
Into.The purpose of surface treatment be for corrosion protection and attractive in appearance, more than the hardware of nonmetallic materials using mould molding or pressure into
Type, with it is light and handy convenient the characteristics of, but during the handware manufacturing, cleaning process is sufficiently complex, in the prior art
Cleaning and the sour equipment inefficiency of bubble, high cost, larger is influenceed on staff's personal safety, need further to be changed
Enter.
The content of the invention
The present invention provides one kind for above-mentioned the deficiencies in the prior art and uses safety, high working efficiency, effectively save life
Produce the acid of intelligent casting bubble and the purging system of cost.
The present invention is for the used technical scheme that solves the above problems：
The present invention provides a kind of efficient, intelligent casting bubble acid and purging system, including for casting is carried out bubble acid and
The casting processing unit of cleaning treatment, casting fetching device, extractor fan and for controlling the casting fetching device and described
Bubble acid, the PLC control system of cleaning process, the casting fetching device are arranged on casting processing unit top；
The casting processing unit includes support, sets cell body on the bracket, in the cell body six
Angle drum and the motor for driving the hexagonal drum to rotate, the motor is arranged on the support side, with the hexagonal
Drum is engaged by gear and the hexagonal drum is driven, and the cell body includes acid storage, the pickling for holding acid solution
Groove and Rinsing Area, described support one end are provided with material position, and the other end is provided with lower material position；
The casting fetching device includes guide rail, on the guide rail and along the crossbeam of the slide, institute
State crossbeam two ends and roller is installed, in the enterprising line slip of the guide rail, also case to be equipped with motor on the crossbeam and grabs
Hand, the motor is used to drive the crossbeam in the enterprising line slip of the guide rail, and the handgrip is used to control system according to PLC
The instruction of system is captured to the hexagonal drum and is changed position；
Exhaust column and be nested with the air exhauster that the extractor fan is connected including air exhauster with the air exhauster
Draught hood, the acid mist that the extractor fan is used to be produced in casting processing unit is excluded, it is to avoid acid mist causes wound to human body
Evil；
Further, the upper material position is connected with stuff level switch, and the lower material position is connected with lower stuff level switch.
Further, the acid storage, descaling bath and Rinsing Area are at least 1 respectively, the acid storage, descaling bath and clear
The shape of tank is identical or different, and hexagonal drum support frame is fitted with the acid storage, descaling bath and Rinsing Area, for solid
The fixed hexagonal drum, the acid storage, descaling bath and Rinsing Area side are separately installed with feed tube and discharging tube.
Further, the hexagonal drum includes drum support frame, and the staving group on the drum support frame
Into, first support bar, second support bar and rotating shaft are provided with the drum support frame, the rotating shaft two ends are mounted with small tooth
Wheel, is provided with gear wheel on the staving, the little gear drives the gear wheel to be rotated, is additionally provided with the staving
Door, for blowing and feeding.
The beneficial effects of the present invention are：
One kind provided by the present invention is efficient, the acid of intelligent casting bubble and purging system have it is easy to use, safe efficiently
The characteristics of, one kind provided by the present invention is efficient, the acid of intelligent casting bubble and purging system are rational in infrastructure, is effectively guaranteed work
Make the personal safety of personnel, there is provided a kind of safety, comfortable working environment, it is to avoid staff is injured by acid mist,
Meanwhile, production and processing cost are also effectively saved, with great economic use value.
Brief description of the drawings
Fig. 1 is the structural representation that the present invention provides a kind of efficient, intelligent casting bubble acid and purging system；
Fig. 2 is that the present invention provides a kind of efficient, intelligent casting bubble acid and purging system planar structure schematic diagram；
Fig. 3 is the trough body structure figure that the present invention provides a kind of efficient, intelligent casting bubble acid and purging system；
Fig. 4 is the hexagonal drum structure chart that the present invention provides a kind of efficient, intelligent casting bubble acid and purging system.
Specific embodiment
Embodiments of the present invention are specifically illustrated below in conjunction with the accompanying drawings, and accompanying drawing is only for reference and explanation is used, and it is right not constitute
The limitation of scope of patent protection of the present invention.
As shown in Figures 1 to 4, the present invention provides a kind of efficient, intelligent casting bubble acid and purging system, including for right
Casting carries out bubble acid and the casting processing unit 1 of cleaning treatment, casting fetching device 2, extractor fan 3 and for controlling the casting
Part fetching device and bubble acid, the PLC control system 4 of cleaning process, the casting fetching device 2 are arranged at the casting
The top of reason device 1；
The casting processing unit 1 is including support 11, the cell body 12 being arranged on the support 11, installed in the cell body
Hexagonal drum 5 in 12 and the motor 6 for driving the hexagonal drum 5 to rotate, the motor 6 are arranged on the support 11 1
Side, is engaged by gear with the hexagonal drum 5 and the hexagonal drum 5 is driven, and the cell body 11 is included for holding
The acid storage 111 of acid solution, descaling bath 112 and Rinsing Area 113, one end of the support 11 are provided with material position 114, and the other end is set
There is lower material position 115；
The casting fetching device 2 includes guide rail 21, on the guide rail 21 and along the horizontal stroke of the slide
Beam 22, the two ends of the crossbeam 22 are provided with roller (not shown), in the enterprising line slip of the guide rail 21, the crossbeam
Also case is equipped with motor 23 and handgrip 24 on 22, and the motor 23 is used to drive the crossbeam 22 in the guide rail 21
Enter line slip, the handgrip 24 is used to the hexagonal drum 5 capture and change bit according to the instruction of PLC control system 4
Put；
The extractor fan 3 includes the exhaust column 32 that is connected with the air exhauster 31 of air exhauster 31 and is nested with to be taken out described
Draught hood 33 on blower fan 31, the acid mist that the extractor fan 3 is used to be produced in casting processing unit is excluded, it is to avoid acid mist
Human body is damaged；
In the present embodiment, the upper material position 114 is connected with stuff level switch (not shown), and the lower material position 115 connects
It is connected to lower stuff level switch (not shown).
In the present embodiment, the acid storage 111, descaling bath 112 and Rinsing Area 113 are at least 1, the acid storage respectively
111st, the shape of descaling bath 112 and Rinsing Area 113 is identical or different, on the acid storage 111, descaling bath 112 and Rinsing Area 113
Hexagonal drum support frame 116 is fitted with, for fixing the hexagonal drum 5, the acid storage 111, descaling bath 112 and clear water
The side of groove 113 is separately installed with feed tube 117 and discharging tube 118.
In the present embodiment, the hexagonal drum 5 includes drum support frame 51, and on the drum support frame 51
Staving 52 is constituted, and first support bar 53, second support bar 54 and rotating shaft 55, the rotating shaft are provided with the drum support frame 51
55 two ends are mounted with little gear 56, and gear wheel 57 is provided with the staving 5, and the little gear 56 drives the gear wheel 57 to enter
Row is rotated, and a (not shown) is additionally provided with the staving 52, for blowing and feeding.
Present invention offer one kind is efficient, intelligent casting steeps acid and purging system feature and as follows using process：
In addition to the feeding, discharge time period is by artificial operation, overall process is all automatic in enclosed environment to the system whole piece transfer matic
Middle operation, it is to avoid operative employee contacts the danger of acid solution, and production line top is equipped with exhausting system, it is to avoid acid mist is to human body
Injury, whole production line safety, environmental protection.
Production line leading portion is acid storage, the environmentally friendly acid solution of interior Sheng bubble acid, and back segment is descaling bath and Rinsing Area, interior Sheng pickling
The clear water of acid solution is remained on the pickle and rinsing casting of stainless cast steel part oxide skin.Head, afterbody position are upper and lower material position.Technique
After operation sequence is finished, by the shift knob at feeding, discharge position, system follow procedure will be run successively automatically.
The system can compile two kinds of different processes, the process of carbon steel and low alloy steel class product by product material
For：Feeding → bubble acid → clear water rinsing → blanking；
The process of stainless steel-like product is：Feeding → bubble acid → pickling descales → clear water rinsing → blanking.
Contain the descaling bath of acid solution, tank and put the hexagonal drum of casting all using high intensity, corrosion resistant PP plates
Make, the characteristics of with long service life.
General structure is gantry assembly open frame, and frame and guide rail are stainless steel, and surface scribbles antifouling paint, resistance to
Corrosivity is good, the characteristics of with long service life.
Production line traffic control main body uses PLC control system, and systemic-function is strong, speed is fast, stable and reliable operation, process
Can be according to different workpieces and different technical parameters (as steeped the sour time, pickling descale time, washing time etc.) in touch-screen
Upper establishment and modification, call convenient, flexible.
System operation has full-automatic, manual two states, and the segmentation for being capable of achieving each operation is controlled manually, when full-automatic state
During failure, can select manually, after failture evacuation, automatic running can be recovered.
Automatic running everything, is also manually operable completion, has interlocking and spacing work(between each action during normal operation
Can, it is safe and reliable.During normal operation, operation element personnel only need upper and lower product, remaining be fully automatic operation.
Operation sequence：
Acid solution and clear water are put into corresponding acid storage, pickling descale groove and Rinsing Area.
1st, bubble sour time, pickling time and clear water rinsing time are set by touch-screen.
2nd, hand charging, and switched by feeding, hexagonal drum is put into bubble acid tank successively by being driven a vehicle for product.
3rd, steep after the sour time reaches, casting fetching device drives to the acid tank specified and hexagonal drum is hung out into acid tank, in acid
Automatic hexagonal drum is put into clear water is cleaned after groove top rotates the several seconds.
4th, after the completion of cleaning, casting fetching device automatically hangs out hexagonal drum from Rinsing Area, and rests on top from number
Second, then automatic running is to lower material position.
5th, " blanking completion " button after the completion of operative employee's blanking, is pressed, empty hexagonal drum will be hung back feeding by driving
Position, another hexagonal drum equipped with casting that will be reached the bubble acid time again thereafter hangs out, and so runs repeatedly.
One kind provided by the present invention is efficient, the acid of intelligent casting bubble and purging system have it is easy to use, safe efficiently
The characteristics of, one kind provided by the present invention is efficient, the acid of intelligent casting bubble and purging system are rational in infrastructure, is effectively guaranteed work
Make the personal safety of personnel, there is provided a kind of safety, comfortable working environment, it is to avoid staff is injured by acid mist,
Meanwhile, production and processing cost are also effectively saved, with great economic use value.
Above-described embodiment is the present invention preferably implementation method, but embodiments of the present invention are not by above-described embodiment
Limitation, it is other it is any without departing from Spirit Essence of the invention and the change, modification, replacement made under principle, combine, simplification,
Equivalent substitute mode is should be, is included within protection scope of the present invention.
Claims (4)
1. a kind of efficient, intelligent casting steeps acid and purging system, it is characterised in that：Including sour and clear for carrying out bubble to casting
Wash the casting processing unit for the treatment of, casting fetching device, extractor fan and for controlling the casting fetching device and the bubble
Acid, the PLC control system of cleaning process, the casting fetching device is arranged on casting processing unit top；
The casting processing unit includes support, sets cell body on the bracket, the hexagonal rolling in the cell body
Bucket and the motor for driving the hexagonal drum to rotate, the motor is arranged on the support side, with the hexagonal drum
Engaged by gear and the hexagonal drum be driven, the cell body include for hold the acid storage of acid solution, descaling bath and
Rinsing Area, described support one end is provided with material position, and the other end is provided with lower material position；
The casting fetching device includes guide rail, on the guide rail and along the crossbeam of the slide, the horizontal stroke
Beam two ends are provided with roller, in the enterprising line slip of the guide rail, also case to be equipped with motor and handgrip, institute on the crossbeam
Motor is stated for driving the crossbeam in the enterprising line slip of the guide rail, the handgrip is used for according to PLC control system
Instruction is captured to the hexagonal drum and is changed position；
The extractor fan includes the air exhauster exhaust column being connected with the air exhauster and the exhausting being nested with the air exhauster
Cover, the acid mist that the extractor fan is used to be produced in casting processing unit is excluded, it is to avoid acid mist is damaged to human body.
2. one kind according to claim 1 is efficient, the acid of intelligent casting bubble and purging system, it is characterised in that：On described
Material position is connected with stuff level switch, and the lower material position is connected with lower stuff level switch.
3. one kind according to claim 1 is efficient, the acid of intelligent casting bubble and purging system, it is characterised in that：The acid
Liquid bath, descaling bath and Rinsing Area are at least 1 respectively, and the shape of the acid storage, descaling bath and Rinsing Area is identical or different, institute
State and hexagonal drum support frame is fitted with acid storage, descaling bath and Rinsing Area, for fixing the hexagonal drum, the acid solution
Groove, descaling bath and Rinsing Area side are separately installed with feed tube and discharging tube.
4. one kind according to claim 1 is efficient, the acid of intelligent casting bubble and purging system, it is characterised in that：Described six
Angle drum includes drum support frame, and the staving composition on the drum support frame, is set on the drum support frame
There are first support bar, second support bar and rotating shaft, the rotating shaft two ends are mounted with little gear, canine tooth is provided with the staving
Wheel, the little gear drives the gear wheel to be rotated, and door is additionally provided with the staving, for blowing and feeding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710202187.7A CN106835175A (en) | 2017-03-30 | 2017-03-30 | A kind of efficient, intelligent casting bubble acid and purging system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710202187.7A CN106835175A (en) | 2017-03-30 | 2017-03-30 | A kind of efficient, intelligent casting bubble acid and purging system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106835175A true CN106835175A (en) | 2017-06-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710202187.7A Pending CN106835175A (en) | 2017-03-30 | 2017-03-30 | A kind of efficient, intelligent casting bubble acid and purging system |
Country Status (1)
| Country | Link |
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| CN (1) | CN106835175A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111103208A (en) * | 2020-01-07 | 2020-05-05 | 格力电器（重庆）有限公司 | Brass part ammonia fumigation test system and control method thereof |
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| CN204307874U (en) * | 2014-11-11 | 2015-05-06 | 河北城大金属集团有限公司 | A kind of roller linear continuous cleaner |
| CN105964611A (en) * | 2016-07-01 | 2016-09-28 | 湖北宇星水钻饰品有限公司 | Automatic washing device for rough rhinestone |
| CN106694463A (en) * | 2017-03-10 | 2017-05-24 | 东莞市维迅机械科技有限公司 | Precise hardware device high-frequency ultrasonic cleaning equipment based on PLC control |
| CN206599613U (en) * | 2017-03-30 | 2017-10-31 | 惠州市吉邦精密技术有限公司 | A kind of efficient, intelligent casting bubble acid and purging system |
-
2017
- 2017-03-30 CN CN201710202187.7A patent/CN106835175A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101003048A (en) * | 2006-12-06 | 2007-07-25 | 钟世雄 | Rolling type multiple work position equipment for removing oil and removing phosphorus for work piece surface, and method therefor |
| CN204307874U (en) * | 2014-11-11 | 2015-05-06 | 河北城大金属集团有限公司 | A kind of roller linear continuous cleaner |
| CN105964611A (en) * | 2016-07-01 | 2016-09-28 | 湖北宇星水钻饰品有限公司 | Automatic washing device for rough rhinestone |
| CN106694463A (en) * | 2017-03-10 | 2017-05-24 | 东莞市维迅机械科技有限公司 | Precise hardware device high-frequency ultrasonic cleaning equipment based on PLC control |
| CN206599613U (en) * | 2017-03-30 | 2017-10-31 | 惠州市吉邦精密技术有限公司 | A kind of efficient, intelligent casting bubble acid and purging system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111103208A (en) * | 2020-01-07 | 2020-05-05 | 格力电器（重庆）有限公司 | Brass part ammonia fumigation test system and control method thereof |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170613 |