CN106830643A - Adjustable glass hot bending die - Google Patents
Adjustable glass hot bending die Download PDFInfo
- Publication number
- CN106830643A CN106830643A CN201710158940.7A CN201710158940A CN106830643A CN 106830643 A CN106830643 A CN 106830643A CN 201710158940 A CN201710158940 A CN 201710158940A CN 106830643 A CN106830643 A CN 106830643A
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- CN
- China
- Prior art keywords
- metallic plate
- flexible metallic
- bending die
- hot bending
- glass hot
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011521 glass Substances 0.000 title claims abstract description 29
- 238000013003 hot bending Methods 0.000 title claims abstract description 21
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 6
- 239000010959 steel Substances 0.000 claims abstract description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 63
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 32
- 229910052742 iron Inorganic materials 0.000 claims description 29
- 229910002804 graphite Inorganic materials 0.000 claims description 28
- 239000010439 graphite Substances 0.000 claims description 28
- 239000012535 impurity Substances 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 229910001566 austenite Inorganic materials 0.000 claims description 2
- 210000001787 dendrite Anatomy 0.000 claims description 2
- 238000009826 distribution Methods 0.000 claims description 2
- 239000005357 flat glass Substances 0.000 abstract description 4
- 230000033228 biological regulation Effects 0.000 abstract description 2
- 238000007493 shaping process Methods 0.000 abstract description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 11
- 239000011651 chromium Substances 0.000 description 11
- 239000011572 manganese Substances 0.000 description 8
- 238000005452 bending Methods 0.000 description 5
- 229910052799 carbon Inorganic materials 0.000 description 5
- 229910052804 chromium Inorganic materials 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 4
- 238000000137 annealing Methods 0.000 description 4
- 229910052748 manganese Inorganic materials 0.000 description 4
- 230000003647 oxidation Effects 0.000 description 4
- 238000007254 oxidation reaction Methods 0.000 description 4
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 3
- 229910018619 Si-Fe Inorganic materials 0.000 description 3
- 229910008289 Si—Fe Inorganic materials 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000002791 soaking Methods 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000009529 body temperature measurement Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 235000013399 edible fruits Nutrition 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000004584 weight gain Effects 0.000 description 2
- 235000019786 weight gain Nutrition 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 230000002929 anti-fatigue Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- -1 dendrite graphite Chemical compound 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000011081 inoculation Methods 0.000 description 1
- 150000002506 iron compounds Chemical class 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910001562 pearlite Inorganic materials 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000010970 precious metal Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000011002 quantification Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/02—Re-forming glass sheets
- C03B23/023—Re-forming glass sheets by bending
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C37/00—Cast-iron alloys
- C22C37/06—Cast-iron alloys containing chromium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C37/00—Cast-iron alloys
- C22C37/10—Cast-iron alloys containing aluminium or silicon
Abstract
The present invention relates to a kind of adjustable glass hot bending die, belong to the technical field of Making mold.Adjustable glass hot bending die of the invention, including by C-type steel assembled rectangular mould base and flexible metallic plate, multiple screw posts are provided with four frames of the base, multiple holes are provided with the surrounding of the flexible metallic plate, the position in the hole corresponds with the position of the screw post;The flexible metallic plate is assemblied on the screw post by the hole, and two mothers Luo are provided with the screw column, and described two nuts are separately positioned on above and below flexible metallic plate.Plate glass, by the regulation to Luo mothers position, can be processed into required curve form by adjustable glass hot bending die of the invention in the case where mould is not increased, and realized the glass of different curvatures and can be used the purpose of same mould machine-shaping;And adjustable hot bending die surface quality of the invention is high, Forming Quality is high, long service life.
Description
Technical field
The present invention relates to the technical field of Making mold, it is more particularly related to a kind of adjustable glass hot bending
Mould.
Background technology
Glass is widely used in building, automobile and other industries, but usually used plate glass as a kind of transparent material
Style sheet one, and be difficult to meet the application demand under many occasions.Progress and living standards of the people with industrial level
Increasingly improve, heat-bending glass is also more and more in the use of building, automotive field.Building heat-bending glass is mainly used in Discussion on architecture
Decoration, lighting roof, sightseeing elevator, arch corridor etc.;Glass side window, front window or roof window are mainly used as in automotive field.Existing
In technology, heat-bending glass is heated and softened by plate glass and is molded in a mold, then annealed is made.In the prior art, such as
, it is necessary to accordingly make different moulds when fruit needs to be molded the heat-bending glass of differently curved radius, and cause die cost high.Separately
Outward, the glass hot-bending die that prior art is used generally is made up of materials such as cast iron, stainless steels, and hot bending die is in use
Needs undergo to soften the attack and erosion of glass, and reuse is easily caused its poor surface quality, so as to influence surface quality.
The content of the invention
In order to solve above-mentioned technical problem of the prior art, it is an object of the invention to provide a kind of adjustable glass heat
Bending mould.
For the technical problem solved described in invention and goal of the invention is realized, present invention employs following technical scheme:
Adjustable glass hot bending die of the invention, including by the assembled rectangular mould base of C-type steel and flexible
Metallic plate, it is characterised in that:Multiple screw posts, the surrounding of the flexible metallic plate are provided with four frames of the base
On be provided with multiple holes, the position in the hole corresponds with the position of the screw post;The flexible metallic plate passes through institute
State hole to be assemblied on the screw post, and two mothers Luo are provided with the screw column, in described two nuts sets
Put in the lower section of flexible metallic plate, another is arranged on the top of flexible metallic plate, by the position of adjusting nut and solid
Surely can adjust the curved face of the flexible metallic plate.
Wherein, the flexible metallic plate is made of D type Graphite Iron Casts, and Si contents are in the D type Graphite Iron Casts
0.60~1.0wt%.Specifically, the chemical composition of D type Graphite Iron Casts is as follows:The C of 3.0~3.2wt%, 0.60~
The Si of 1.0wt%, the Mn of 0.9~1.2wt%, the Cu of 1.5~2.0wt%, the Ti of 0.05~0.25wt%, below 0.20wt%
Cr, the Al of below 0.18wt%, the S of P, 0.03wt% of below 0.05wt%, balance of Fe and inevitable impurity.
Compared with immediate prior art, adjustable glass hot bending die of the present invention has following beneficial effect
Really:
Adjustable glass hot bending die of the invention in the case where mould is not increased by Luo mother position regulation, can
Required curve form is processed into by plate glass, realizing the glass of different curvatures can use same mould machine-shaping
Purpose;And adjustable hot bending die surface quality of the invention is high, Forming Quality is high, long service life.
Brief description of the drawings
Fig. 1 is the structural representation of adjustable glass hot bending die of the invention.
Fig. 2 is 2 each 10 oxidation weight gain values of test sample of embodiment 1 and embodiment.
Fig. 3 is 2 each 5 thermal fatigue resistances of test sample of embodiment 1 and embodiment.
Specific embodiment
Adjustable glass hot bending die of the present invention is further elaborated below with reference to specific embodiment, with
Phase is made more complete to technical scheme and clearly illustrates.
As shown in figure 1, adjustable glass hot bending die of the invention, including rectangular mould base and flexible metallic plate.
Rectangular mould base is assembled by C-type steel.Multiple screw posts, the flexible metallic plate are provided with four frames of base
Surrounding on be provided with multiple holes, the position in the hole corresponds with the position of the screw post;The flexible metallic plate
It is assemblied on the screw post by the hole, and two mothers Luo, the one of described two nuts is provided with the screw column
The individual lower section for being arranged on flexible metallic plate, another is arranged on the top of flexible metallic plate, by the position of adjusting nut
And the curved face of the fixedly adjustable section flexible metallic plate.
In the present invention, the flexible metallic plate is made of D type Graphite Iron Casts, and so-called D types graphite refers in Ovshinsky
Body interdendritic in No yield point distribution point-like or strip graphite, i.e. dendrite graphite, D type Graphite Iron Casts have good heat-resisting
Property, machinability and dimensional stability.Current D type graphite already functions as glass mold material, but in order to improve its inoxidizability
And thermal fatigue resistance, it usually needs the addition precious metal such as Mo, Ni or rare earth, cause it is relatively costly, and in the prior art,
Silicone content in D type Graphite Iron Casts is usual between 1.5~3.5, although the inventors found that the addition of silicon can be in D types
Graphite cast iron Surface Creation silicon dioxide protective film layer and improve thermal oxidation, but Si contents higher can cause thermal fatigue resistance
Reduce, be that the Si contents of the D type Graphite Iron Casts that this present invention is used are controlled in 0.60~1.0wt%.Specifically, the present invention is adopted
The chemical composition of D type Graphite Iron Casts is as follows:The C of 3.0~3.2wt%, the Si of 0.60~1.0wt%, 0.9~1.2wt%
Mn, the Cu of 1.5~2.0wt%, the Ti of 0.05~0.25wt%, the Cr of below 0.20wt%, the Al of below 0.18wt%,
The S of P, 0.03wt% of below 0.05wt%, balance of Fe and inevitable impurity.Carbon and silicon are to promote C in cast iron
Graphite element.The increase of carbon in cast iron content can reduce its inoxidizability, generally for the good mechanical strength of acquisition
The content of carbon is controlled in 3.0~3.2wt%.
Manganese can be effectively reduced temperature of the austenite to perlitic transformation, to obtaining fine and closely woven pearl under the conditions of continuous coo1ing
Body of light is favourable, in the present invention controls in more than 0.9wt% the content of Mn, by the solid solution of copper, can simultaneously obtain fine grain
Reinforcing or the effect of solution strengthening, and significantly improve mechanical strength.But if when the content of manganese is more than 1.2wt%, then may
Growing up for carbon in cast iron compound can be caused, so as to cause cast iron to become fragile, deteriorate machining property, and when the content of manganese exceedes
During 1.2wt%, inoxidizability can be caused to reduce.Chromium is the element commonly used in cast iron, it is generally recognized that chromium can promote pearlite matrix
Being formed and crystal grain thinning, improve wearability, and increase creep resistance, but chromium is added in cast iron can suppress the precipitation of graphite, from
And the heat conductivility of D type Graphite Iron Casts can be seriously reduced, therefore should try one's best reduce the addition of chromium in the present invention, it is of the invention
Inventor has been found that the level that the content of Cr is reached more than 0.20wt%, then the negative effect of its thermal conductivity to cast iron will
Significantly improve, be this in the present invention, Cr contents in the D type Graphite Iron Casts are controlled in below 0.20wt%.D of the invention
Type Graphite Iron Cast using conventional dispensing, melting, breed, pour into a mould and annealing process is prepared.Melting generally can be in induced electricity
Carried out in stove, the temperature of molten iron needs control at 1500~1550 DEG C, and inovulant uses Si-Fe inovulants, molten iron casting
At 1300~1350 DEG C, annealing temperature is 800~850 DEG C to temperature, and soaking time is 2.0~10.0 hours.D of the present invention
The tensile strength of type Graphite Iron Cast is 360~450MPa.
Embodiment 1
The chemical composition of the D type Graphite Iron Casts of the present embodiment is as follows:Si, 1.2wt%'s of C, 0.9wt% of 3.0wt%
The S of the Ti of Cu, 0.22wt% of Mn, 2.0wt%, P, 0.01wt% of Al, 0.02wt% of 0.05 Cr, 0.03wt%, it is remaining
Measure is Fe and inevitable impurity.Melted during cast iron raw material is added into medium-frequency induction furnace according to proportioning, and cause molten iron
Overheat, by thermocouple temperature measurement and adjusts molten iron temperature for 1500~1550 DEG C;Molten iron is bred using Si-Fe inovulants
Treatment, the particle size of inovulant is 3~5mm, and addition is the 0.3wt% of molten iron.In practical operation, it should be ensured that inovulant
In sufficiently uniformly dissolving in molten metal in bag, can be skimmed after the completion of operation, then be poured into a mould, molten steel pouring temperature
At 1300~1350 DEG C, annealing temperature is 800 DEG C, and soaking time is 10.0 hours.
Embodiment 2
The chemical composition of the D type Graphite Iron Casts of the present embodiment is as follows:Si, 1.0wt%'s of C, 0.65wt% of 3.2wt%
The Ti of Cu, 0.12wt% of Mn, 1.8wt%, 0.08 Cr, the S of P, 0.01wt% of 0.05 Al, 0.02wt%, it is balance of
Fe and inevitable impurity.Melted during cast iron raw material is added into medium-frequency induction furnace according to proportioning, and cause molten iron overheat,
By thermocouple temperature measurement and molten iron temperature is adjusted for 1500~1550 DEG C;Inoculation is carried out to molten iron using Si-Fe inovulants,
The particle size of inovulant is 3~5mm, and addition is the 0.3wt% of molten iron.In practical operation, it should be ensured that inovulant is in bag
Interior energy is sufficiently uniformly dissolved in molten metal, can be skimmed after the completion of operation, is then poured into a mould, and molten steel pouring temperature exists
1300~1350 DEG C, annealing temperature is 800 DEG C, and soaking time is 10.0 hours.
In order to verify D type Graphite Iron Casts as mold use performance, the present invention also measures the antioxygen of D type Graphite Iron Casts
The property changed and heat-resistant anti-fatigue performance.The inoxidizability is characterized by oxidation weight gain, in order to carry out quantification treatment, in the present invention
Refer to that test sample (10) is placed in heating furnace to be heated to 700 DEG C and be incubated 24 hours, then cool to room temperature survey with the furnace
Its weightening is tried, and (mgcm is normalized according to time and area-2·h-1).Thermal fatigue resistance refers to test
Sample (5) is put into after heating furnace is heated to 700 DEG C of insulation 5min and takes out, and then the Quench 5s in cold water puts back to sample again
Heating and thermal insulation 5min in stove, then the extremely cold 5s in water, such iterative cycles are untill there is macroscopic crackle.Test knot
Fruit is as shown in Figures 2 and 3.In figure 3, sample 11-15 is 5 samples of embodiment 1, and sample 16-20 is 5 samples of embodiment 2
Product.If the Si contents in embodiment 1 or embodiment 2 are improved to 1.5~2.5, or Cr contents are improved to more than 0.5
When, although thermal oxidation resistance performance increases, and (average value is about 0.7mgcm-2·h-1), but their thermal fatigue resistance number of times will
It is reduced to 50~75 times), predictive of as the relatively low service life of glass hot-bending die.
For the ordinary skill in the art, specific embodiment is that the present invention is exemplarily described,
The obvious present invention is implemented and is not subject to the restrictions described above, as long as employ method of the present invention design entering with technical scheme
The improvement of capable various unsubstantialities, or it is not improved by it is of the invention design and technical scheme directly apply to other occasions
, within protection scope of the present invention.
Claims (4)
1. a kind of adjustable glass hot bending die, including by C-type steel assembled rectangular mould base and flexible metallic plate,
It is characterized in that:Multiple screw posts are provided with four frames of the base, are set in the surrounding of the flexible metallic plate
There are multiple holes, the position in the hole corresponds with the position of the screw post;The flexible metallic plate is filled by the hole
Fit on the screw post, and two mothers Luo are provided with the screw column, in described two nuts is arranged on can
The lower section of crooked metal sheet, another is arranged on the top of flexible metallic plate, by the position of adjusting nut and fixedly adjustable
Save the curved face of the flexible metallic plate.
2. adjustable glass hot bending die according to claim 1, it is characterised in that:The flexible metallic plate uses D
Type Graphite Iron Cast is made, and so-called D types graphite refers to the point-like or strip graphite in No yield point distribution between austenite dendrites.
3. adjustable glass hot bending die according to claim 1, it is characterised in that:Si contains in the D type Graphite Iron Casts
It is 0.60~1.0wt% to measure.
4. adjustable glass hot bending die according to claim 3, it is characterised in that:The chemical composition of D type Graphite Iron Casts
It is as follows:The C of 3.0~3.2wt%, the Si of 0.60~1.0wt%, the Mn of 0.9~1.2wt%, the Cu of 1.5~2.0wt%, 0.05
The Ti of~0.25wt%, the Cr of below 0.20wt%, the Al of below 0.18wt%, the S of P, 0.03wt% of below 0.05wt%,
Balance of Fe and inevitable impurity.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710158940.7A CN106830643A (en) | 2017-03-16 | 2017-03-16 | Adjustable glass hot bending die |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710158940.7A CN106830643A (en) | 2017-03-16 | 2017-03-16 | Adjustable glass hot bending die |
Publications (1)
Publication Number | Publication Date |
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CN106830643A true CN106830643A (en) | 2017-06-13 |
Family
ID=59143906
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201710158940.7A Pending CN106830643A (en) | 2017-03-16 | 2017-03-16 | Adjustable glass hot bending die |
Country Status (1)
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103131938A (en) * | 2013-03-13 | 2013-06-05 | 苏州东海玻璃模具有限公司 | Metal type rare earth microalloyed D-type graphite cast iron glass mould and preparation method thereof |
CN203649151U (en) * | 2013-12-19 | 2014-06-18 | 方大新材料(江西)有限公司 | Manually adjusted flexible mold for forming curved surface aluminum decorating plates |
CN203782020U (en) * | 2014-03-05 | 2014-08-20 | 上海福耀客车玻璃有限公司 | Pre-supporting bracket assembly for improving hot bending glass forming |
CN205347203U (en) * | 2016-01-15 | 2016-06-29 | 河南凯普达安全玻璃有限公司 | Solid moulding -die of car hyperbolic toughened glass resin |
CN106232535A (en) * | 2014-02-18 | 2016-12-14 | 康宁股份有限公司 | Adjustable mold system for glass press bending apparatus |
CN206736076U (en) * | 2017-03-16 | 2017-12-12 | 叶钧 | Adjustable glass hot bending die |
-
2017
- 2017-03-16 CN CN201710158940.7A patent/CN106830643A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103131938A (en) * | 2013-03-13 | 2013-06-05 | 苏州东海玻璃模具有限公司 | Metal type rare earth microalloyed D-type graphite cast iron glass mould and preparation method thereof |
CN203649151U (en) * | 2013-12-19 | 2014-06-18 | 方大新材料(江西)有限公司 | Manually adjusted flexible mold for forming curved surface aluminum decorating plates |
CN106232535A (en) * | 2014-02-18 | 2016-12-14 | 康宁股份有限公司 | Adjustable mold system for glass press bending apparatus |
CN203782020U (en) * | 2014-03-05 | 2014-08-20 | 上海福耀客车玻璃有限公司 | Pre-supporting bracket assembly for improving hot bending glass forming |
CN205347203U (en) * | 2016-01-15 | 2016-06-29 | 河南凯普达安全玻璃有限公司 | Solid moulding -die of car hyperbolic toughened glass resin |
CN206736076U (en) * | 2017-03-16 | 2017-12-12 | 叶钧 | Adjustable glass hot bending die |
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Application publication date: 20170613 |