CN106830298B - Modified suspended biological elastic filler for treating industrial wastewater and domestic sewage and preparation method thereof - Google Patents

Modified suspended biological elastic filler for treating industrial wastewater and domestic sewage and preparation method thereof Download PDF

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Publication number
CN106830298B
CN106830298B CN201710251870.XA CN201710251870A CN106830298B CN 106830298 B CN106830298 B CN 106830298B CN 201710251870 A CN201710251870 A CN 201710251870A CN 106830298 B CN106830298 B CN 106830298B
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filler
percent
elastic filler
cage
zone
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CN106830298A (en
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江志伟
温泊
黄明
王廷建
李德伟
谷朝君
潘颖
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/02Aerobic processes
    • C02F3/10Packings; Fillings; Grids
    • C02F3/105Characterized by the chemical composition
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/02Aerobic processes
    • C02F3/10Packings; Fillings; Grids
    • C02F3/109Characterized by the shape
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/16Nitrogen compounds, e.g. ammonia
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/10Biological treatment of water, waste water, or sewage

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Biodiversity & Conservation Biology (AREA)
  • Microbiology (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Biological Treatment Of Waste Water (AREA)

Abstract

The invention relates to a modified suspended biological elastic filler for treating industrial wastewater and domestic sewage and a preparation method thereof. The modified suspended biological elastic filler consists of a cylindrical high-density polyethylene cage and an elastic filler, and the elastic filler master batch consists of 66.2 to 98.1 percent of high-density polyethylene, 1.0 to 38.3 percent of bentonite, 1 to 6 percent of maleic anhydride, 0.1 to 0.8 percent of dicumyl peroxide and 0.2 to 2 percent of chitin. The filler has the characteristics of large biomass of the elastic filler and suspension in water, and the hydrophilicity of the filler is improved and the biofilm formation is improved by modifying the filler, so that the biofilm is not agglomerated, the total amount of organisms is increased, the COD removal rate is increased, and the ammonia nitrogen removal efficiency is doubled. Meanwhile, the improvement of the filler structure leads the filler to have light weight, greatly reduced manufacturing cost and greatly reduced sludge yield, and can replace the traditional activated sludge method. The filler can be directly put into an aeration tank without special installation, is convenient to use and has obvious effect.

Description

Modified suspended biological elastic filler for treating industrial wastewater and domestic sewage and preparation method thereof
Technical Field
The invention belongs to the field of industrial wastewater and domestic sewage treatment, and particularly relates to a modified suspended biological elastic filler for treating industrial wastewater and domestic sewage and a preparation method thereof.
Background
At present, the main processes for sewage treatment are an activated sludge method, a biological contact oxidation method and an aeration biological filter. The activated sludge process is most widely applied to large-scale sewage facilities, the biological contact oxidation process is applied to medium and small-scale facilities, the biological contact oxidation process is also called a biofilm process, and the core of the biological contact oxidation process is biological filler.
In the prior art, most biological fillers are fixed, the fixed fillers have large effective area and large total amount of organisms, can be used alone in medium and small facilities instead of an activated sludge method, and have the greatest advantage of low sludge yield. However, the device has the defects of complex installation, difficult maintenance of the bottom aeration system, easy agglomeration, low efficiency and the like. In order to solve the defect of fixed biological filler, suspended biological filler is present at present, and the suspended biological filler has the advantages of convenient installation, coexistence with activated sludge and good treatment effect because the density is close to that of water and can be directly put into water. However, the greatest disadvantage of suspended fillers is that the biomass is not high and the cost of the suspended fillers alone is too high.
Therefore, the biological filler with high biological total amount, high COD removal rate and low cost is needed in the field.
Disclosure of Invention
In order to make up the defects of the prior art, the invention provides a modified suspended biological elastic filler for treating industrial wastewater and domestic sewage and a preparation method thereof. The modified filler has the advantages of high biomass of the elastic filler, good treatment effect of the suspended filler and the like.
In order to achieve the purpose, the invention adopts the following technical scheme: the modified suspended biological elastic filler for treating industrial wastewater and domestic sewage comprises the following raw materials in percentage by mass:
66.2 to 98.1 percent of high-density polyethylene, 1.0 to 38.3 percent of bentonite, 1 to 6 percent of maleic anhydride, 0.1 to 0.8 percent of dicumyl peroxide and 0.2 to 2 percent of chitin;
the modified suspended biological elastic filler consists of a cylindrical high-density polyethylene cage and an elastic filler, wherein the cage consists of a transverse ring, an upright post and a transverse scale. The horizontal circle has threely, is located cylindrical upper bottom surface, lower bottom surface and the cylindrical centre respectively, is fixed three horizontal circle by the stand, horizontal balance is as upper and lower lacing wire vertical fixation inside the cage. The elastic filler is filamentous and is fixed at the central position of the cage by a central rope in a penetrating way, and the elastic filler is radially distributed in the cage.
Furthermore, the size of the cylindrical high-density polyethylene cage is less than or equal to phi 100 multiplied by 100 mm.
Another subject of the present invention is a process for preparing the modified suspended bioelastic filler described above, comprising the following steps:
s1, weighing the following raw materials in proportion: 66.2 to 98.1 percent of high-density polyethylene, 1.0 to 38.3 percent of bentonite, 1 to 6 percent of maleic anhydride, 0.1 to 0.8 percent of dicumyl peroxide and 0.2 to 2 percent of chitin;
s2, dissolving maleic anhydride and dicumyl peroxide in acetone to obtain a mixed solution I;
s3, uniformly mixing the mixed solution I with high-density polyethylene, bentonite and chitin, and naturally volatilizing acetone to obtain a solid material;
s4, putting the solid material into a screw extruder, and performing melt extrusion granulation, wherein the temperature of each section of the extruder is as follows: the first zone is 160-170 ℃, the second zone is 180-190 ℃, the third zone is 200-220 ℃, the fourth zone is 220-240 ℃, the fifth zone is 220-240 ℃, the sixth zone is 220-240 ℃, and the head of a screw extruder is 190-200 ℃, and the extruded master batch is subjected to wire drawing and shaping to obtain filamentous elastic filler;
s5, fixing the filamentous elastic filler by using a central rope, and radially installing the filamentous elastic filler in the cage to obtain the modified suspended biological elastic filler.
The third purpose of the invention is to protect the application of the modified suspended biological elastic filler, and the application method comprises the following steps: the filler is put into an aeration tank and is driven by an aeration device at the bottom of the tank to rotate in water, and a biological film grows on the elastic filler in the filler, and can degrade pollutants in industrial wastewater and sewage.
The modified suspended biological elastic filler combines the advantages of the elastic filler and the suspended filler, and overcomes the defects of complex installation, difficult maintenance of a bottom aeration system, easy agglomeration, efficiency reduction and the like of the fixed filler. Meanwhile, the defects of low total amount of suspended filler organisms and high single use cost are avoided. The filler has the characteristics of large biomass of the elastic filler and suspension in water, and the hydrophilicity of the filler is improved by modifying the filler and grafting the maleic anhydride and the dicumyl peroxide to the surface of polyethylene, so that the biofilm is not agglomerated, the total amount of organisms is increased, the COD removal rate is increased, and the ammonia nitrogen removal efficiency is doubled. The addition of bentonite also improves the hydrophilicity of the filler. Meanwhile, the improvement of the structure leads the weight of the filler to be light, the manufacturing cost to be greatly reduced, the sludge yield to be greatly reduced, and the traditional activated sludge method can be replaced. The filler can be directly put into an aeration tank without special installation, is convenient to use and has obvious effect.
Drawings
FIG. 1 is a schematic structural diagram of a modified suspended biological elastic filler of the invention;
FIG. 2 is a top view of the modified suspended biological elastomer packing of the present invention.
Wherein, 1, upright column, 2, horizontal ring, 3, horizontal scale, 4, elastic filler.
Detailed Description
To facilitate an understanding of the present invention, the present invention will now be described more fully with reference to the accompanying figures 1-2. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the embodiments of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
Example 1
S1, weighing the following raw materials in proportion: 90% of high-density polyethylene, 5% of bentonite, 2.8% of maleic anhydride, 0.2% of dicumyl peroxide and 2% of chitin;
s2, dissolving maleic anhydride and dicumyl peroxide in acetone to obtain a mixed solution I;
s3, uniformly mixing the mixed solution I with high-density polyethylene, bentonite and chitin, and naturally volatilizing acetone to obtain a solid material;
s4, putting the solid material into a screw extruder, and performing melt extrusion granulation, wherein the temperature of each section of the extruder is as follows: the first zone is 160 ℃, the second zone is 180 ℃, the third zone is 210 ℃, the fourth zone is 220 ℃, the fifth zone is 220 ℃, the sixth zone is 240 ℃ and the head of the screw extruder is 200 ℃, and the extruded master batch is subjected to wire drawing and shaping to obtain the filamentous elastic filler 4;
s5, fixing the filamentous elastic filler 4 at the center of the cage by using a center rope, and radially installing the filamentous elastic filler in the cage, wherein the cage consists of a transverse ring 2, an upright post 1 and a transverse scale 3. The transverse rings 2 are three and are respectively positioned on the upper bottom surface of the cylinder, the lower bottom surface of the cylinder and the middle of the cylinder, the three transverse rings 2 are fixed by the upright posts 1, the transverse scales 3 are vertically fixed inside the cage as upper and lower lacing wires, and the upper bottom surface and the lower bottom surface of the cage are transparent.
The upper filler is put into an aeration tank and is driven by an aeration device at the bottom of the tank to rotate in water, and a biological film grows on the elastic filler in the filler, and can degrade pollutants in industrial wastewater and sewage. The COD of the effluent is less than or equal to 1000mg/L, and the ammonia nitrogen is less than or equal to 50mg/L, so that the removal rate of the COD and the ammonia nitrogen is effectively improved.
Example 2
This example differs from example 1 only in the formulation and process parameters for making the elastomeric filler.
S1, weighing the following raw materials in proportion: 70% of high-density polyethylene, 25% of bentonite, 4% of maleic anhydride, 0.8% of dicumyl peroxide and 0.2% of chitin;
s2, dissolving maleic anhydride and dicumyl peroxide in acetone to obtain a mixed solution I;
s3, uniformly mixing the mixed solution I with high-density polyethylene, bentonite and chitin, and naturally volatilizing acetone to obtain a solid material;
s4, putting the solid material into a screw extruder, and performing melt extrusion granulation, wherein the temperature of each section of the extruder is as follows: the first zone is 170 ℃, the second zone is 190 ℃, the third zone is 200 ℃, the fourth zone is 220 ℃, the fifth zone is 230 ℃, the sixth zone is 240 ℃ and the head of the screw extruder is 200 ℃, and the extruded master batch is subjected to wire drawing and shaping to obtain filamentous elastic filler;
the modified suspended biological elastic filler is prepared by the elastic filler according to the method of the embodiment 1, and is put into an aeration tank to degrade industrial wastewater and sewage, wherein the COD of the effluent is less than or equal to 1000mg/L, and the ammonia nitrogen is less than or equal to 50mg/L, so that the removal rate of the COD and the ammonia nitrogen is effectively improved.
Example 3
This example differs from example 1 only in the composition of the elastomeric filler masterbatch.
Weighing raw materials according to a proportion, dissolving 5.5% of maleic anhydride and 0.5% of dicumyl peroxide by using acetone to obtain a mixed solution I, uniformly mixing the mixed solution I with 80.2% of high-density polyethylene, 13% of bentonite and 0.8% of chitin, and naturally volatilizing the acetone to obtain a solid material; the solid material was fed into a screw extruder and pelletized according to the extrusion parameters of example 1.
Example 4
This example differs from example 1 only in the composition of the elastomeric filler masterbatch.
Weighing raw materials according to a proportion, dissolving 1.5% of maleic anhydride and 0.2% of dicumyl peroxide by using acetone to obtain a mixed solution I, uniformly mixing the mixed solution I with 85.2% of high-density polyethylene, 11.6% of bentonite and 1.5% of chitin, and naturally volatilizing the acetone to obtain a solid material; the solid material was fed into a screw extruder and pelletized according to the extrusion parameters of example 1.

Claims (1)

1. A modified suspended biological elastic filler for treating industrial wastewater and domestic sewage is characterized in that mother particles are composed of the following raw materials in percentage by mass:
66.2 to 98.1 percent of high-density polyethylene, 1.0 to 38.3 percent of bentonite, 1 to 6 percent of maleic anhydride, 0.1 to 0.8 percent of dicumyl peroxide and 0.2 to 2 percent of chitin;
the modified suspended biological elastic filler consists of a cylindrical high-density polyethylene cage and an elastic filler (4), wherein the cage consists of a transverse ring (2), an upright post (1) and a transverse scale (3); the three transverse rings (2) are respectively positioned on the upper bottom surface and the lower bottom surface of the cylinder and in the middle of the cylinder, the three transverse rings (2) are fixed by the upright post (1), and the transverse scale (3) is vertically fixed in the cage as an upper tie bar and a lower tie bar; the elastic filler (4) is filamentous and is penetrated and fixed at the central position of the cage by a central rope, and the elastic filler (4) is radially distributed in the cage; the size of the cylindrical high-density polyethylene cage is less than or equal to phi 100 multiplied by 100 mm;
the preparation method of the modified suspended biological elastic filler comprises the following steps:
s1, weighing the following raw materials in proportion: 66.2 to 98.1 percent of high-density polyethylene, 1.0 to 38.3 percent of bentonite, 1 to 6 percent of maleic anhydride, 0.1 to 0.8 percent of dicumyl peroxide and 0.2 to 2 percent of chitin;
s2, dissolving maleic anhydride and dicumyl peroxide in acetone to obtain a mixed solution I;
s3, uniformly mixing the mixed solution I with high-density polyethylene, bentonite and chitin, and naturally volatilizing acetone to obtain a solid material;
s4, putting the solid material into a screw extruder, and performing melt extrusion granulation, wherein the temperature of each section of the extruder is as follows: the first zone is 160-170 ℃, the second zone is 180-190 ℃, the third zone is 200-220 ℃, the fourth zone is 220-240 ℃, the fifth zone is 220-240 ℃, the sixth zone is 220-240 ℃, and the head of a screw extruder is 190-200 ℃, and the extruded master batch is subjected to wire drawing and shaping to obtain filamentous elastic filler;
s5, fixing the filamentous elastic filler by using a central rope, and radially installing the filamentous elastic filler in the cage to obtain the modified suspended biological elastic filler;
the filler is put into an aeration tank and is driven by an aeration device at the bottom of the tank to rotate in water, and a biological film grows on the elastic filler in the filler, and can degrade pollutants in industrial wastewater and sewage.
CN201710251870.XA 2017-04-17 2017-04-17 Modified suspended biological elastic filler for treating industrial wastewater and domestic sewage and preparation method thereof Expired - Fee Related CN106830298B (en)

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CN108946933B (en) * 2018-08-03 2019-05-31 南京高新工大生物技术研究院有限公司 A kind of modified poly ethylene microbe carrier stuffing

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1762851A (en) * 2005-08-29 2006-04-26 江志伟 Modified microbe stuffing and its preparation method
CN201180099Y (en) * 2008-07-15 2009-01-14 李秦生 Drum-cage shaped suspending filling material
CN103203179A (en) * 2013-03-19 2013-07-17 王映璋 Preparation method for multiple micropore negative ion far-infrared electric field biological affinity packing
WO2013149662A1 (en) * 2012-04-04 2013-10-10 Hera S.P.A. Inoculated bioplastic-based moving bed biofilm carriers
CN105621594A (en) * 2016-01-27 2016-06-01 苏州科环环保科技有限公司 Modified MBBR (moving bed biofilm reactor) suspended biological filler and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1762851A (en) * 2005-08-29 2006-04-26 江志伟 Modified microbe stuffing and its preparation method
CN201180099Y (en) * 2008-07-15 2009-01-14 李秦生 Drum-cage shaped suspending filling material
WO2013149662A1 (en) * 2012-04-04 2013-10-10 Hera S.P.A. Inoculated bioplastic-based moving bed biofilm carriers
CN103203179A (en) * 2013-03-19 2013-07-17 王映璋 Preparation method for multiple micropore negative ion far-infrared electric field biological affinity packing
CN105621594A (en) * 2016-01-27 2016-06-01 苏州科环环保科技有限公司 Modified MBBR (moving bed biofilm reactor) suspended biological filler and preparation method thereof

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