CN106829080A - A kind of chopsticks quality inspection packing apparatus with electronic device for eliminating - Google Patents
A kind of chopsticks quality inspection packing apparatus with electronic device for eliminating Download PDFInfo
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- CN106829080A CN106829080A CN201710113423.8A CN201710113423A CN106829080A CN 106829080 A CN106829080 A CN 106829080A CN 201710113423 A CN201710113423 A CN 201710113423A CN 106829080 A CN106829080 A CN 106829080A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/04—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness specially adapted for measuring length or width of objects while moving
- G01B11/043—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness specially adapted for measuring length or width of objects while moving for measuring length
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/06—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material
- G01B11/0691—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material of objects while moving
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/24—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/892—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/892—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
- G01N2021/8924—Dents; Relief flaws
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- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
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Abstract
A kind of chopsticks quality inspection packing apparatus with electronic device for eliminating, including：Feeding unit material：For depositing flat chopsticks and flat chopsticks being delivered into delivery unit；Delivery unit：For transmitting flat chopsticks, it is set to reach quality inspection unit, the electronic culling unit of defective work and packaged unit；Quality inspection unit：On delivery unit, quality testing is carried out to flat chopsticks, filter out the defective work in flat chopsticks, and signal to controller occurs；The electronic culling unit of defective work：The rejecting signal that controller occurs is received, defective work in flat chopsticks is rejected；Packaged unit：Packing encapsulation will be carried out by the qualified flat chopsticks of quality inspection unit quality inspection；Controller.The simple structure of the chopsticks quality inspection packing apparatus with electronic device for eliminating, low manufacture cost realizes the automation to flat chopsticks quality, continous way quality testing and packs that reduce the working strength of testing staff, the efficiency of the flat chopsticks quality inspection of raising reduces quality inspection cost.
Description
Technical field
The present invention relates to a kind of chopsticks process units, more particularly, to a kind of chopsticks quality inspection packing with electronic device for eliminating
Device.
Background technology
Chopsticks are used as our daily living article, and the life with us is closely bound up.Bamboo and wood material is through selection, classification, net
It is made into the chopsticks of bamboo and wood matter after bar, Shu Zhi, drying, rotation system, cutting and termination rolling.People is using chopsticks clamping food
During, finger and food have certain active force to chopsticks, if surface occur not mellow and full, rugged and curved for chopsticks
The problem of song deformation, then can influence the neat degree of intensity and outward appearance of chopsticks, final to influence the whole service life of chopsticks and use
Impression.Therefore, chopsticks are required for carrying out quality testing before sale, however, enterprise's major part of traditional mode of production chopsticks uses people
Work carries out quality testing to chopsticks, and its detection efficiency is low, and the standard disunity for detecting, causes product stability poor.
The A of CN 106000910 disclose a kind of round chopsticks screening machine, including frame, be arranged in the frame feed hopper,
Discharge bucket and the sorting mechanism being arranged between the feed hopper and the discharge bucket, also including being arranged in the frame
Connecting gear and the cleaning machine being arranged on the connecting gear, the sorting mechanism include being successively set on the frame
On circularity sorting mechanism and bending sorting mechanism.Due to flat chopsticks and the architectural difference of circle chopsticks itself, the screening is not suitable for using
In the screening of flat chopsticks.
The A of CN 104690009 disclose tiltedly blowout material quality inspection machine, including frame, the feed mechanism positioned at frame one end and
Feed mechanism match hopper and horizontal link chain conveying mechanism, be arranged on horizontal link chain conveying mechanism thickness testing agency,
The blowing mouth that bending detection mechanism, length testing agency, splicing case and splicing case match；Horizontal link chain conveying mechanism include with
First level chain conveying mechanism and the second horizontal link chain conveying mechanism that feed mechanism matches, in first level chain transfer
There is the oblique chain conveying mechanism for running up and down between structure and the second horizontal link chain conveying mechanism；Splicing case and blowing mouth
It is arranged on oblique chain conveying mechanism.And a kind of chopsticks quality inspection packing dress that the applicant proposed on December 23rd, 2016
Put, above two quality inspection equipment has failed test sample rejecting phenomenon not in time, and conveyer chain is partially long, and cost of manufacture is inclined
It is high.
The content of the invention
The technical problem to be solved in the present invention is：Overcome the deficiencies in the prior art, there is provided a kind of simple structure, cost of manufacture
It is low, can continuous and automatic flat chopsticks carried out with quality inspection, packing, defective work reject the timely band electric picking with electronic device for eliminating
Except the chopsticks quality inspection packing apparatus of device.
The technical solution adopted for the present invention to solve the technical problems is：A kind of chopsticks quality inspection with electronic device for eliminating is beaten
Bag apparatus, including：
Feeding unit material：For depositing flat chopsticks and flat chopsticks being delivered into delivery unit；
Delivery unit：Including first level conveyer chain and the second horizontal transmission chain, for transmitting flat chopsticks, it is set to reach quality inspection list
Unit, the electronic culling unit of defective work and packaged unit；The end of the first level conveyer chain and the second horizontal transmission chain
Front end is arranged on same rotating shaft by sprocket wheel, and the two ends of rotating shaft are fixed in frame, and the linear velocity for running both is identical, makes flat
Chopsticks realize upset in the junction of first level conveyer chain and the second horizontal transmission chain；
Quality inspection unit：On delivery unit, quality testing is carried out to flat chopsticks, filter out the defective work in flat chopsticks, concurrently
Give birth to signal to controller；
The electronic culling unit of defective work：Including be separately mounted on first level conveyer chain and the second horizontal transmission chain first
Electronic rejecting mechanism and the second electronic rejecting mechanism, the first electronic rejecting mechanism and the second electronic rejecting mechanism are located at quality inspection unit
The downstream of middle detection means, receives the rejecting signal that controller occurs, and defective work in flat chopsticks is rejected；
Packaged unit：Packing encapsulation will be carried out by the qualified flat chopsticks of quality inspection unit quality inspection；
Controller：The detection signal that quality inspection unit occurs is received, and controls feeding unit material, delivery unit, defective work electric picking
Except the operation of unit and packaged unit.
Further, the described first electronic rejecting mechanism and the second electronic rejecting mechanism include motor, support frame, pick
Except bar and defective work receive box；The motor is fixed on horizontal transmission chain support by support frame, is passed positioned at level
The side of chain is sent, the output shaft of motor is connected with bar middle part is rejected, the signal operation that motor sends according to controller,
And drive rejecting bar to rotate to an angle；The motor sends control instruction operation according to controller；The defective work
Receive box and face the opposite side for rejecting bar installed in horizontal transmission chain support, rejected from delivery unit for receiving rejecting bar
Flat chopsticks defective work after testing.
Support frame as described above is provided with gag lever post, and the gag lever post is located at the both sides for rejecting bar upper end.
It is 0.1 ~ 0.8m to reject the spacing between the gag lever post of bar upper end both sides；The anglec of rotation for rejecting bar for -10 ~
+10°。
The defective work receives box and is made up of storage chamber and reception cavity；The storage chamber is that a top is the trapezoidal of opening
Box body, its inclined side connects with reception cavity；The reception cavity is a square frame, and its side just to rejecting bar is provided with out
Mouthful, the side with storage chamber is communicated with groove.
Further, the quality inspection unit includes the following device set gradually along flat chopsticks direction of transfer：
Chopsticks head detection means, the chopsticks head detection imaging system on first level conveyer chain, the chopsticks head detection imaging system
Annular light source is provided with before system, the parameter such as bifurcated distance, the width of chopsticks and chopsticks head blackspot for detecting flat chopsticks chopsticks head；
The parameters such as chopsticks body double-side detecting device, chopsticks body for detecting flat chopsticks two-sided pit, mildew, and by detected value send to
Controller.
Further, the quality inspection unit also includes：
Device for detecting length, on first level conveyer chain, the infrared opposite-radiation photoelectric sensor that is electrically connected with the controller,
Length and flexibility for detecting flat chopsticks, concurrently send testing result to controller；
Thickness detection apparatus, on first level conveyer chain, the thickness for detecting flat chopsticks concurrently send testing result to control
Device processed；The thickness detection apparatus include multiple binders sensing metal plate and infrared opposite-radiation on first level conveyer chain
Photoelectric sensor；The side of the multiple binder sensing metal plate connects with the rotary shaft being fixed on first level conveyer chain support
Connect, and can be rotated around rotary shaft, its other end passes through extension spring and the fixation being fixed on first level conveyer chain support
Plate is connected, and the binder sensing metal plate lower section is provided with flat board；The infrared opposite-radiation photoelectric sensor is electrically connected with the controller.
Further, the chopsticks body double-side detecting device, including pit detection device and color spot detection means；Pit detection is filled
Put front pit detection device and reverse side pit detection device including being detected respectively to flat chopsticks front, reverse side；Color spot is examined
Surveying device includes the front color spot detection means and reverse side color spot detection means that are detected respectively to flat chopsticks front, reverse side；Institute
State front color spot detection means and reverse side pit detection device is located at first level conveyer chain and the second horizontal transmission chain junction
Two ends.
Further, the pit detection device includes pit detection imaging mechanism and positioned at the recessed of detection imaging mechanism both sides
Hole detection light source；The pit detection light source is arranged on the support of delivery unit both sides, the pit detection imaging mechanism peace
Surface in the middle of delivery unit；The color spot detection means includes that color spot detects imaging mechanism and color spot detection light source；
The color spot detection light source is arranged on the support of delivery unit both sides, detects imaging mechanism along flat chopsticks direction of transfer positioned at color spot
Front and rear both sides, color spot detection imaging mechanism is arranged on the surface in the middle of delivery unit.
Further, the sprocket of the first level conveyer chain is straight-tooth or helical teeth, and the sprocket of the second horizontal transmission chain is straight
Tooth；The height of first level conveyer chain sprocket is less than the height of the second horizontal transmission chain sprocket, and both chain tooth widths are equal, phase
The tooth pitch of adjacent sprocket is equal；It is easy to the serialization of flat chopsticks to transmit, and flat chopsticks are in first level conveyer chain and the second horizontal transmission
The upset of chain junction.
Angle between the first level conveyer chain and the second horizontal transmission chain is 165 ~ 180 °, it is preferable that first level
Angle between conveyer chain and the second horizontal transmission chain is 180 °, i.e. first level conveyer chain and the second horizontal transmission chain level
In frame.Passed when the angle between first level conveyer chain and the second horizontal transmission chain is less than 165 °, i.e. first level
When sending chain or the second horizontal transmission chain to be more than 15 ° with the setting angle of horizontal direction, easily there are flat chopsticks in both junctions not
The phenomenon that can be overturn.
Further, the difference in height of the first level conveyer chain and the second horizontal transmission chain sprocket be flat chopsticks thickness 0.8 ~
1.2 times.
The height of the first level conveyer chain sprocket is 6 ~ 20mm, it is preferable that the height of helical teeth is 8 ~ 10mm.Described 3rd
The chain tooth height of horizontal transmission chain is 10 ~ 25mm, it is preferable that it is highly 12 ~ 15mm.
Further, the helical teeth is that one with the square of unfilled corner, unfilled corner is back to the second horizontal transmission chain；The inclination of the unfilled corner
Angle is 30 ~ 60 °, preferably 45 °；The height of the unfilled corner is more than the 1/3 of helical teeth width and less than or equal to the 1/2 of helical teeth height,
The sprocket wheel includes sprocket rotating disk and rotating shaft connecting seat, and the rotating shaft connecting seat is connected with sprocket rotating disk middle part；Rotating shaft connecting seat
The connecting hole that the band being connected with rotating shaft engages groove is inside provided with, its side wall offers locking screw holes, and the rotating shaft both sides are provided with axle
Bearing.
Further, the feeding unit material includes flat chopsticks feeding bin, vibrating dust remover, feeding conveyer chain；The vibrating dust removing
Device is arranged on flat chopsticks feeding bin bottom, and the discharging opening of flat chopsticks feeding bin is connected with the bottom of feeding conveyer chain, the feeding transmission
Chain relatively horizontal orientation is provided with the hairbrush of anti-dual flat chopsticks feeding in 55 ~ 70 DEG C of installations, its middle part, and top is provided with bounce-proof
Plate.
The packaged unit includes counting mechanism, material-storing box, pushes arm and packing packaging mechanism；The material-storing box is arranged on
The side of counting mechanism, its sidepiece is provided with striker plate；Pushing arm is used to for the flat chopsticks below material-storing box to push to packing packaging machine
Structure.
A kind of operation principle of the chopsticks quality inspection packing apparatus with electronic device for eliminating of the present invention is：Flat chopsticks feeding bin storage
Flat chopsticks after vibrating dust remover dedusting enter feeding conveyer chain, be resent to first level conveyer chain, first level transmission
Chopsticks head detection means is passed sequentially through under the drive of chain, and the detection to flat chopsticks chopsticks head is completed under chopsticks head detection means, then successively
By device for detecting length and thickness detection apparatus, complete to flat chopsticks length and the thickness of flat chopsticks, controller is detected according to chopsticks head
Device, device for detecting length and thickness detection apparatus initial survey（I.e. chopsticks head detection means, device for detecting length and Thickness sensitivity are filled
Put）Testing result, occur to reject signal to the first electronic rejecting mechanism on first level conveyer chain, first is electronic
Rejecting mechanism is according to rejecting signal by initial survey defective work（As single chopsticks, bifurcated apart from width bigger than normal or less than normal, chopsticks it is bigger than normal or
It is partially thick or partially thin etc. to there is blackspot, flat chopsticks length or partially short or flat chopsticks thickness partially in less than normal, chopsticks head）Rejected；
Certified products pass sequentially through front pit detection device and front the color spot inspection on first level conveyer chain after initial survey
Device is surveyed, is respectively completed and the positive pit of flat chopsticks and color spot is detected, then in first level conveyer chain and the second level
The junction of conveyer chain is overturn, then by the reverse side pit detection device and reverse side color on the second horizontal transmission chain
Spot detection means, is respectively completed and the pit and color spot of flat chopsticks reverse side is detected, pit detection device and color spot detection means
To occur the testing result of chopsticks body pit, color spot to controller, controller is according to pit detection device and color spot detection means
（Recheck）Testing result, occur to reject signal to the second electronic rejecting mechanism installed in the second horizontal transmission chain end, the
Two electronic rejecting mechanisms are rejected reinspection defective work according to signal is rejected；Complete the quality inspection to flat chopsticks.
Qualified flat chopsticks are sent to material-storing box after testing, and counting mechanism on the second horizontal transmission chain to entering in material-storing box
Flat chopsticks are counted, and when the flat chopsticks in material-storing box reach the packing quantity of setting, counting mechanism occurs signal to controller, control
Striker plate in device processed control material-storing box is opened, and the flat chopsticks in material-storing box fall from material-storing box, and is pushed to through pushing arm and beaten
Encapsulating mounting mechanism carries out subpackage encapsulation, and then to detecting that qualified flat chopsticks are packed, realizes the automation to flat chopsticks quality, connects
Continuous formula quality testing and packing, improve accuracy of detection, reduce the working strength of testing staff.
A kind of beneficial effect of the chopsticks quality inspection packing apparatus with electronic device for eliminating of the present invention：Its simple structure, makes
Low cost, realizes the automation to flat chopsticks quality, continous way quality testing and packs, can be according to different product requirement adjustment detection
The standard value range of parameter, improves the accuracy and precision of flat chopsticks quality inspection, reduces the working strength of testing staff, improves flat chopsticks matter
The efficiency of inspection, the quality inspection and packing of chopsticks reduce quality inspection cost；The relative chopsticks matter that defective work is rejected using tiltedly blowout material etc.
Inspection packing apparatus, every equipment can detect the flat chopsticks 600 of packing daily（Every contains 3000 pairs of chopsticks）, quality inspection packing efficiency raising
More than 25%；The quality inspection packaging operation of equal number chopsticks is completed, originally 25 people of traditional processing technology needs could complete for one day
Chopsticks quality inspection work, using 1 equipment and be equipped with 1 ~ 2 operating personnel can completion.
Brief description of the drawings
Fig. 1-it is a kind of schematic front view of the chopsticks quality inspection packing apparatus with electronic device for eliminating of the present invention；
Fig. 2-it is a kind of schematic top plan view of the chopsticks quality inspection packing apparatus with electronic device for eliminating of the present invention；
Fig. 3-it is the front view at A in Fig. 1；
Fig. 4-it is the top view at A in Fig. 1；
Fig. 5-it is the enlarged diagram at B in Fig. 2；
Fig. 6-it is the amplification schematic perspective view of the first electronic rejecting mechanism in Fig. 1；
Fig. 7-it is the enlarged diagram of feeding unit material in Fig. 1；
Fig. 8-it is a kind of schematic front view of the chopsticks quality inspection packing apparatus with electronic device for eliminating in embodiment 2；
Fig. 9-it is a kind of schematic top plan view of the chopsticks quality inspection packing apparatus with electronic device for eliminating in embodiment 2；
Figure 10-it is the front view at C in Fig. 8；
Figure 11-it is the top view at C in Fig. 8；
Figure 12-it is the front view at D in Fig. 9.
Specific embodiment
Below in conjunction with drawings and Examples, the invention will be further described.
Embodiment 1
Reference picture 1 ~ 7, a kind of chopsticks quality inspection packing apparatus with electronic device for eliminating, including：
Feeding unit material 1：For depositing flat chopsticks 7 and flat chopsticks 7 being delivered into delivery unit 2；
Delivery unit 2：Including the horizontal transmission chain 22 of first level conveyer chain 21 and second, for transmitting flat chopsticks 7, it is set to reach matter
Inspection unit, the electronic culling unit of defective work and packaged unit 5；The end of the first level conveyer chain 21 passes with the second level
Send the front end of chain 22 to be arranged on same rotating shaft 23 by sprocket wheel 25, the two ends of rotating shaft 23 are fixed in frame 6, make what both ran
Linear velocity is identical, flat chopsticks 7 is realized upset in the junction of the horizontal transmission chain 22 of first level conveyer chain 21 and second；
Quality inspection unit：On delivery unit 2, quality testing is carried out to flat chopsticks 7, filter out the defective work in flat chopsticks 7, and
Generation signal is to controller（Do not indicate）；
The electronic culling unit of defective work：Including being separately mounted on the horizontal transmission chain 22 of first level conveyer chain 21 and second
First electronic rejecting mechanism 41 and the second electronic rejecting mechanism 42, the first electronic rejecting mechanism 41 and the second electronic rejecting mechanism 42
The downstream of detection means in quality inspection unit, receives controller（Do not indicate）The rejecting signal of generation, will be unqualified in flat chopsticks 7
Product are rejected；
Packaged unit 5：Packing encapsulation will be carried out by the qualified flat chopsticks 7 of quality inspection unit quality inspection；
Controller（Do not indicate）：The detection signal that quality inspection unit occurs is received, and controlled feeding unit material 1, delivery unit 2, conformed to
The operation of the electronic culling unit of lattice product and packaged unit 5.
The electronic rejecting mechanism 42 of the first electronic rejecting mechanism 41 and second includes motor 414, support frame
413rd, reject bar 411 and defective work receives box；The motor 414 is fixed on horizontal transmission chain branch by support frame 413
On frame, positioned at the side of horizontal transmission chain, the output shaft 417 of motor 414 is connected with the middle part of bar 411 is rejected, motor
414 according to controller（Do not indicate）The signal operation of transmission, and drive rejecting bar 411 to rotate to an angle；The motor
414 according to controller（Do not indicate）Send control instruction operation；The defective work reception box faces rejecting bar 411 and is arranged on
The opposite side of horizontal transmission chain support, does not conform to for receiving the flat chopsticks 7 after testing that rejecting bar 411 is rejected from delivery unit 2
Lattice product.
Support frame as described above 413 is provided with gag lever post 412, and the gag lever post 412 is located at the both sides for rejecting the upper end of bar 411.
It is 0.1 ~ 0.8m to reject the spacing between the gag lever post 412 of the upper end both sides of bar 411；The rotation for rejecting bar 411
Angle is -10 ~+10 °.
The defective work receives box and is made up of storage chamber 415 and reception cavity 416；The storage chamber 415 is that a top is
Open trapezoidal box body, its inclined side connects with reception cavity 416；The reception cavity 416 is a square frame, and it is just to picking
Except the side of bar is provided with opening 4161, groove 4162 is communicated with the side of storage chamber 415.
The quality inspection unit includes the following device set gradually along the direction of transfer of flat chopsticks 7：
Chopsticks head detection means 31, the chopsticks head detection imaging system 312 on first level conveyer chain 21, the chopsticks head detection
Annular light source 311 is provided with before imaging system 312, bifurcated distance, the width of chopsticks and the chopsticks head for detecting the chopsticks head of flat chopsticks 7 are black
The parameters such as spot；
The parameters such as chopsticks body double-side detecting device, chopsticks body for detecting flat chopsticks 7 two-sided pit, mildew, and detected value is sent
To controller（Do not indicate）.
The chopsticks body double-side detecting device, including pit detection device 32 and color spot detection means 33；Pit detection device
32 include the front pit detection device 32 detected respectively to the front of flat chopsticks 7, reverse side and the ＇ of reverse side pit detection device 32；
Color spot detection means 33 includes the front color spot detection means 33 detected respectively to the front of flat chopsticks 7, reverse side and reverse side color spot
The ＇ of detection means 33；The front color spot detection means 33 and reverse side pit detection device 32 are located at the He of first level conveyer chain 21
The two ends of the junction of the second horizontal transmission chain 22.
The pit detection device 32 includes the ＇ of pit detection imaging mechanism 321,321 and positioned at detection imaging mechanism both sides
The ＇ of pit detection light source 322,322；The pit detection light source 322 is arranged on the support of delivery unit both sides, the pit
Detection imaging mechanism 321 is arranged on the surface in the middle of delivery unit；The color spot detection means 33 includes that color spot detects imaging
The ＇ of mechanism 331,331 and color spot detection light source 332,332 ＇；The color spot detection light source 332 is arranged on the branch of delivery unit both sides
On frame, front and rear both sides of the imaging mechanism 331 along the direction of transfer of flat chopsticks 7 are detected positioned at color spot, the color spot detects imaging mechanism 331
Surface in the middle of delivery unit.
The sprocket of the first level conveyer chain 21 is straight-tooth or helical teeth, and the sprocket of the second horizontal transmission chain 22 is straight-tooth；
The height of the sprocket of first level conveyer chain 21 is less than the height of the sprocket of the second horizontal transmission chain 22, and both chain tooth widths are equal,
The tooth pitch of adjacent sprocket is equal；It is easy to the serialization of flat chopsticks 7 to transmit, and flat chopsticks 7 are in the water of first level conveyer chain 21 and second
The upset of the junction of flat conveyer chain 22.
Angle between the horizontal transmission chain 22 of first level conveyer chain 21 and second is 180 °, i.e. first level conveyer chain
21 and second horizontal transmission chain 22 be horizontally arranged in frame 6.
The difference in height of the sprocket of 21 and second horizontal transmission chain of first level conveyer chain 22 is the thickness of flat chopsticks 7（Flat chopsticks
74474 thickness are 5mm）1.0 times, i.e. 5mm；The height of the sprocket of first level conveyer chain 21 is 8mm, the 3rd level
The chain tooth height of conveyer chain is 13mm.
The helical teeth is that one with the square of unfilled corner, unfilled corner is back to the second horizontal transmission chain 22；The angle of inclination of the unfilled corner
It is 45 °；The height of the unfilled corner is more than the 1/3 of helical teeth width and less than or equal to the 1/2 of helical teeth height, and the sprocket wheel 25 includes chain
Tooth rotating disk and the connecting seat of rotating shaft 23, the connecting seat of the rotating shaft 23 are connected with sprocket rotating disk middle part；Be provided with the connecting seat of rotating shaft 23 with
The band of the connection of rotating shaft 23 engages the connecting hole of groove, and its side wall offers locking screw holes, and the both sides of the rotating shaft 23 are provided with bearing block
24。
Reference picture 5, the feeding unit material 1 includes flat chopsticks feeding bin 11, vibrating dust remover 14, feeding conveyer chain 13；It is described
Vibrating dust remover 14 is arranged on the flat bottom of chopsticks feeding bin 11, and the discharging opening of flat chopsticks feeding bin 11 connects with the bottom of feeding conveyer chain 13
Connect, in 60 DEG C of installations, as shown in angle α in figure, its middle part is provided with anti-dual flat the relatively horizontal orientation of feeding conveyer chain 13
The hairbrush 12 of the feeding of chopsticks 44, top is provided with shellproof springboard 15.
The feeding conveyer chain 13 is by lower drive shaft 135, upper power transmission shaft 131, transmission drag chain 133 and chopsticks fixed block 136
Composition；The transmission drag chain 133 is fixedly mounted between lower drive shaft 135 and upper power transmission shaft 131, transmits the lower section of drag chain 133
Chain stretching device 134 is installed；Chopsticks fixed block 136 is connected with the sprocket for transmitting drag chain 133.
The packaged unit 5 includes counting mechanism 51, material-storing box 52, pushes arm 53 and packing packaging mechanism 54；The storage
Magazine 52 is arranged on the side of counting mechanism 51, and its sidepiece is provided with striker plate；Pushing arm 53 is used for the flat of the lower section of material-storing box 52
Chopsticks 7 push to packing packaging mechanism 54.
Embodiment 2
Reference picture 8 ~ 12, compared with Example 1, a kind of chopsticks quality inspection packing apparatus with electronic device for eliminating of the present embodiment is deposited
In following difference：
The quality inspection unit also includes：
Device for detecting length, on first level conveyer chain and controller（Do not indicate）The infrared opposite-radiation light of electrical connection
Electric transducer, length and flexibility for detecting flat chopsticks 7, concurrently send testing result to controller（Do not indicate）；
Thickness detection apparatus, on first level conveyer chain 21, the thickness for detecting flat chopsticks 7 concurrently send testing result
To controller（Do not indicate）；The thickness detection apparatus include the multiple binders sensing metal plate on first level conveyer chain
With infrared opposite-radiation photoelectric sensor；The multiple binder senses the side of metal plate and is fixed on first level conveyer chain support
Rotary shaft 23 connect, and can be rotated around rotary shaft 23, its other end is transmitted by extension spring and being fixed in first level
Fixed plate connection on chain support, the binder sensing metal plate lower section is provided with flat board；The infrared opposite-radiation photoelectric sensor with
Controller（Do not indicate）Electrical connection.
Reference picture 10 and 11, the angle between the horizontal transmission chain 22 of the first level conveyer chain 21 and second is 165 °.
The first level conveyer chain 21 is located at the outside of the second horizontal transmission chain 22, positioned at first water in the outside of frame 68
The small 6cm of length of the flat chopsticks 744 of gap ratio between flat conveyer chain 21, it is ensured that the horizontal transmission chain of first level conveyer chain 21 and second
22 pairs of transmission stability of flat chopsticks 744.
The sprocket of the first level conveyer chain 21 is straight-tooth, and the sprocket of the second horizontal transmission chain 22 is straight-tooth.
The height h1 of the sprocket of first level conveyer chain 21 is 9mm, the chain tooth height of the second horizontal transmission chain 22
H2 is 15mm；The difference in height of the sprocket of 21 and second horizontal transmission chain of first level conveyer chain 22 is the thickness of flat chopsticks 744（Flat chopsticks
744 thickness are 5mm）1.2 times, i.e. 6mm.
A kind of operation principle of the chopsticks quality inspection packing apparatus with electronic device for eliminating of the present invention is：The feeding of flat chopsticks 7 is stored in a warehouse
The flat chopsticks 7 deposited enter feeding conveyer chain after vibrating dust remover dedusting, first level conveyer chain 21 are resent to, in first level
Chopsticks head detection means 31 is passed sequentially through under the drive of conveyer chain 21, and in the 31 times completions of chopsticks head detection means to the chopsticks head of flat chopsticks 7
Detection, then device for detecting length and thickness detection apparatus are passed sequentially through, complete to the length of flat chopsticks 7 and the thickness of flat chopsticks 7, controller
（Do not indicate）According to chopsticks head detection means 31, device for detecting length and thickness detection apparatus initial survey（That is chopsticks head detection means 31, long
Degree detection means and thickness detection apparatus）Testing result, removed to the first electric picking on first level conveyer chain 21
There is to reject signal in mechanism 41, the first electronic rejecting mechanism 41 is according to rejecting signal by initial survey defective work（As single chopsticks, bifurcated away from
From width bigger than normal or less than normal, chopsticks is bigger than normal or less than normal, chopsticks head have that blackspot, flat chopsticks 7 are partially long or the partially short or flat thickness of chopsticks 7 is inclined
It is thick or partially thin etc.）Rejected；
Certified products pass sequentially through front pit detection device 32 and front face color on first level conveyer chain 21 after initial survey
Spot detection means 33, is respectively completed and the positive pit of flat chopsticks 7 and color spot is detected, then in the He of first level conveyer chain 21
The junction of the second horizontal transmission chain 22 is overturn, then by the reverse side pit detection on the second horizontal transmission chain 22
Device 32 and reverse side color spot detection means 33, are respectively completed and the pit and color spot of the reverse side of flat chopsticks 7 are detected, pit detection dress
Put 32 and color spot detection means 33 will occur the testing result of chopsticks body pit, color spot to controller（Do not indicate）, controller（Not
Sign）According to pit detection device 32 and color spot detection means 33（Recheck）Testing result, to installed in the second horizontal transmission
The second electronic rejecting mechanism 42 of the end of chain 22 occurs to reject signal, and the second electronic rejecting mechanism 42 will be rechecked according to signal is rejected
Defective work is rejected；Complete the quality inspection to flat chopsticks 7.
Qualified flat chopsticks 7 are sent to material-storing box 52 after testing, and storage is entered on 51 pairs of the second horizontal transmission chains 22 of counting mechanism
Flat chopsticks 7 in magazine 52 are counted, and when the flat chopsticks 7 in material-storing box 52 reach the packing quantity of setting, counting mechanism 51 is sent out
Raw signal is to controller（Do not indicate）, controller（Do not indicate）Striker plate in control material-storing box 52 is opened, in material-storing box 52
Flat chopsticks 7 are fallen in the material-storing box 52, and are pushed to packing packaging mechanism 54 through pushing arm 53 and carried out subpackage encapsulation, and then to detection
Qualified flat chopsticks 7 are packed, and realize automation, continous way quality testing and packing to the mass of flat chopsticks 7, improve detection essence
Degree, reduces the working strength of testing staff.
A kind of chopsticks quality inspection packing apparatus with electronic device for eliminating of the present invention, can according to the length of flat chopsticks 7 and thickness,
The height of spacing and its sprocket between adjustment first level conveyer chain 21 and the second horizontal transmission chain 22, makes to be located at frame 6
The small 4cm of length of the flat chopsticks 7 of gap ratio between the horizontal transmission chain 22 of first level conveyer chain 21 or second in outside, 4.5cm,
4.8cm or 5.5cm；The chain tooth height h1 of the first level conveyer chain 21 can also be 6mm, 10mm, 12mm, 15mm, 18mm
Or 20mm；The chain tooth height h2 of the second horizontal transmission chain 22 can also for 10mm, 12mm, 18mm, 20mm, 22mm or
25mm；The tilt angle theta of the unfilled corner can also be 30 °, 50 ° or 60 °；The change of above technical characteristic, the technology of this area
Personnel are appreciated that and are implemented by word description, therefore are no longer separately illustrated as accompanying drawing.
Claims (10)
1. a kind of chopsticks quality inspection packing apparatus with electronic device for eliminating, it is characterised in that including：
Feeding unit material：For depositing flat chopsticks and flat chopsticks being delivered into delivery unit；
Delivery unit：Including first level conveyer chain and the second horizontal transmission chain, for transmitting flat chopsticks, it is set to reach quality inspection list
Unit, the electronic culling unit of defective work and packaged unit；The end of the first level conveyer chain and the second horizontal transmission chain
Front end is arranged on same rotating shaft by sprocket wheel, and the two ends of rotating shaft are fixed in frame, and the linear velocity for running both is identical, makes flat
Chopsticks realize upset in the junction of first level conveyer chain and the second horizontal transmission chain；
Quality inspection unit：On delivery unit, quality testing is carried out to flat chopsticks, filter out the defective work in flat chopsticks, concurrently
Give birth to signal to controller；
The electronic culling unit of defective work：Including be separately mounted on first level conveyer chain and the second horizontal transmission chain first
Electronic rejecting mechanism and the second electronic rejecting mechanism, the first electronic rejecting mechanism and the second electronic rejecting mechanism are located at quality inspection unit
The downstream of middle detection means, receives the rejecting signal that controller occurs, and defective work in flat chopsticks is rejected；
Packaged unit：Packing encapsulation will be carried out by the qualified flat chopsticks of quality inspection unit quality inspection；
Controller：The detection signal that quality inspection unit occurs is received, and controls feeding unit material, delivery unit, defective work electric picking
Except the operation of unit and packaged unit.
2. as claimed in claim 1 the chopsticks quality inspection packing apparatus with electronic device for eliminating, it is characterised in that described first is electronic
Rejecting mechanism and the second electronic rejecting mechanism include motor, support frame, reject bar and defective work reception box；The drive
Dynamic motor is fixed on horizontal transmission chain support by support frame, positioned at the side of horizontal transmission chain, the output shaft of motor
It is connected with bar middle part is rejected, the signal operation that motor sends according to controller, and drives rejecting bar to rotate to an angle；Institute
State motor and control instruction operation is sent according to controller；The defective work receives box and faces rejecting bar installed in level
The opposite side of conveyer chain support, the flat chopsticks defective work after testing that bar is rejected from delivery unit is rejected for receiving.
3. as claimed in claim 1 or 2 the chopsticks quality inspection packing apparatus with electronic device for eliminating, it is characterised in that the quality inspection
Unit includes the following device set gradually along flat chopsticks direction of transfer：
Chopsticks head detection means, the chopsticks head detection imaging system on first level conveyer chain, the chopsticks head detection imaging system
Annular light source is provided with before system, the parameter such as bifurcated distance, the width of chopsticks and chopsticks head blackspot for detecting flat chopsticks chopsticks head；
The parameters such as chopsticks body double-side detecting device, chopsticks body for detecting flat chopsticks two-sided pit, mildew, and by detected value send to
Controller.
4. as claimed in claim 3 the chopsticks quality inspection packing apparatus with electronic device for eliminating, it is characterised in that the quality inspection unit
Also include：
Device for detecting length, on first level conveyer chain, the infrared opposite-radiation photoelectric sensor that is electrically connected with the controller,
Length and flexibility for detecting flat chopsticks, concurrently send testing result to controller；
Thickness detection apparatus, on first level conveyer chain, the thickness for detecting flat chopsticks concurrently send testing result to control
Device processed；The thickness detection apparatus include multiple binders sensing metal plate and infrared opposite-radiation on first level conveyer chain
Photoelectric sensor；The side of the multiple binder sensing metal plate connects with the rotary shaft being fixed on first level conveyer chain support
Connect, and can be rotated around rotary shaft, its other end passes through extension spring and the fixation being fixed on first level conveyer chain support
Plate is connected, and the binder sensing metal plate lower section is provided with flat board；The infrared opposite-radiation photoelectric sensor is electrically connected with the controller.
5. as claimed in claim 3 the chopsticks quality inspection packing apparatus with electronic device for eliminating, it is characterised in that the chopsticks body is two-sided
Detection means, including pit detection device and color spot detection means；Pit detection device includes entering flat chopsticks front, reverse side respectively
The front pit detection device and reverse side pit detection device of row detection；Color spot detection means is included to flat chopsticks front, reverse side point
The front color spot detection means and reverse side color spot detection means not detected；The front color spot detection means and reverse side pit
Detection means is located at the two ends of first level conveyer chain and the second horizontal transmission chain junction.
6. as claimed in claim 5 the chopsticks quality inspection packing apparatus with electronic device for eliminating, it is characterised in that the pit detection
Device includes pit detection imaging mechanism and the pit detection light source positioned at detection imaging mechanism both sides；The pit detection light source
On the support of delivery unit both sides, the pit detection imaging mechanism is arranged on the surface in the middle of delivery unit；Institute
State color spot detection means and detect imaging mechanism and color spot detection light source including color spot；It is single that the color spot detection light source is arranged on transmission
On the support of first both sides, front and rear both sides of the imaging mechanism along flat chopsticks direction of transfer, the color spot detection imaging are detected positioned at color spot
Mechanism is arranged on the surface in the middle of delivery unit.
7. the chopsticks quality inspection packing apparatus with electronic device for eliminating as described in any one of claim 1 ~ 6, it is characterised in that described
The sprocket of first level conveyer chain is straight-tooth or helical teeth, and the sprocket of the second horizontal transmission chain is straight-tooth；First level conveyer chain chain
The height of tooth is less than the height of the second horizontal transmission chain sprocket, and both chain tooth widths are equal, and the tooth pitch of adjacent sprocket is equal.
8. as claimed in claim 7 the chopsticks quality inspection packing apparatus with electronic device for eliminating, it is characterised in that the first level
The difference in height of conveyer chain and the second horizontal transmission chain sprocket is 0.8 ~ 1.2 times of flat chopsticks thickness；The first level conveyer chain chain
The height of tooth is 6 ~ 20mm, and the chain tooth height of the second horizontal transmission chain is 10 ~ 25mm.
9. as claimed in claim 7 the chopsticks quality inspection packing apparatus with electronic device for eliminating, it is characterised in that the helical teeth be one
With the square of unfilled corner, unfilled corner is back to the second horizontal transmission chain；The angle of inclination of the unfilled corner is 30 ~ 60 °, the height of the unfilled corner
More than helical teeth width 1/3 and less than or equal to the 1/2 of helical teeth height, the sprocket wheel include sprocket rotating disk and rotating shaft connecting seat, institute
Rotating shaft connecting seat is stated to be connected with sprocket rotating disk middle part；The connection that the band being connected with rotating shaft engages groove is provided with rotating shaft connecting seat
Hole, its side wall offers locking screw holes, and the rotating shaft both sides are provided with bearing block.
10. the chopsticks quality inspection packing apparatus with electronic device for eliminating as described in any one of claim 1 ~ 6, it is characterised in that institute
Stating feeding unit material includes flat chopsticks feeding bin, vibrating dust remover, feeding conveyer chain；The vibrating dust remover is arranged on flat chopsticks feeding bin
Bottom, the discharging opening of flat chopsticks feeding bin is connected with the bottom of feeding conveyer chain, the feeding conveyer chain relatively horizontal orientation in 55 ~
70 DEG C of installations, its middle part is provided with the hairbrush of anti-dual flat chopsticks feeding, and top is provided with shellproof springboard；The packaged unit includes
Counting mechanism, material-storing box, push arm and packing packaging mechanism；The material-storing box is arranged on the side of counting mechanism, and its sidepiece sets
There is striker plate；Pushing arm is used to for the flat chopsticks below material-storing box to push to packing packaging mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710113423.8A CN106829080A (en) | 2017-02-28 | 2017-02-28 | A kind of chopsticks quality inspection packing apparatus with electronic device for eliminating |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710113423.8A CN106829080A (en) | 2017-02-28 | 2017-02-28 | A kind of chopsticks quality inspection packing apparatus with electronic device for eliminating |
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| CN106829080A true CN106829080A (en) | 2017-06-13 |
Family
ID=59137509
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|---|---|---|---|
| CN201710113423.8A Pending CN106829080A (en) | 2017-02-28 | 2017-02-28 | A kind of chopsticks quality inspection packing apparatus with electronic device for eliminating |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107089382A (en) * | 2017-06-27 | 2017-08-25 | 长沙世通纸塑箸业有限公司 | A kind of chopsticks reversing sorting equipment |
| CN107413663A (en) * | 2017-06-27 | 2017-12-01 | 长沙世通纸塑箸业有限公司 | A kind of chopsticks sort primary election machine |
| CN108058967A (en) * | 2017-12-13 | 2018-05-22 | 格力电器（武汉）有限公司 | A kind of packing delivery equipment |
| CN111730678A (en) * | 2020-05-11 | 2020-10-02 | 江苏长电科技股份有限公司 | Mixing-proof punching machine table structure and mixing-proof punching method |
| CN114044199A (en) * | 2021-07-22 | 2022-02-15 | 福建味家生活用品制造有限公司 | Bamboo chopsticks production is with integrative equipment of intelligence colour selection intelligence packing |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107089382A (en) * | 2017-06-27 | 2017-08-25 | 长沙世通纸塑箸业有限公司 | A kind of chopsticks reversing sorting equipment |
| CN107413663A (en) * | 2017-06-27 | 2017-12-01 | 长沙世通纸塑箸业有限公司 | A kind of chopsticks sort primary election machine |
| CN108058967A (en) * | 2017-12-13 | 2018-05-22 | 格力电器（武汉）有限公司 | A kind of packing delivery equipment |
| CN111730678A (en) * | 2020-05-11 | 2020-10-02 | 江苏长电科技股份有限公司 | Mixing-proof punching machine table structure and mixing-proof punching method |
| CN111730678B (en) * | 2020-05-11 | 2022-04-15 | 江苏长电科技股份有限公司 | Mixing-proof punching machine table structure and mixing-proof punching method |
| CN114044199A (en) * | 2021-07-22 | 2022-02-15 | 福建味家生活用品制造有限公司 | Bamboo chopsticks production is with integrative equipment of intelligence colour selection intelligence packing |
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