CN106827758A - A kind of complex sound insulation sound-absorbing material and preparation method thereof - Google Patents

A kind of complex sound insulation sound-absorbing material and preparation method thereof Download PDF

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Publication number
CN106827758A
CN106827758A CN201710087329.XA CN201710087329A CN106827758A CN 106827758 A CN106827758 A CN 106827758A CN 201710087329 A CN201710087329 A CN 201710087329A CN 106827758 A CN106827758 A CN 106827758A
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sound
layer
parts
absorbing material
material layer
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CN106827758B (en
Inventor
周永言
李丽
张凯
胡将军
汪远
盘思伟
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Guangdong Power Grid Co Ltd
Electric Power Research Institute of Guangdong Power Grid Co Ltd
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Wuhan University WHU
Electric Power Research Institute of Guangdong Power Grid Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/38Layered products comprising a layer of synthetic resin comprising epoxy resins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/04Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B13/06Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/04Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B13/12Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/092Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising epoxy resins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/20Layered products comprising a layer of metal comprising aluminium or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/04Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B25/08Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/20Layered products comprising a layer of natural or synthetic rubber comprising silicone rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/10Properties of the layers or laminate having particular acoustical properties
    • B32B2307/102Insulating

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Floor Finish (AREA)

Abstract

The application belongs to complex sound insulation sound absorption technique field, and in particular to a kind of complex sound insulation sound-absorbing material and preparation method thereof.Complex sound insulation sound-absorbing material provided by the present invention, includes successively:First material layer aluminium powder elastic force glue-line, second material layer expanded vermiculite epoxy silane layer and the 3rd material layer Corvic silastic-layer.Present invention also offers the preparation method of the complex sound insulation sound-absorbing material.The method sound-proof sound-absorbing works well, the noise of high frequency, low frequency can effectively be reduced, make simple, secondary pollution is small, and the present invention take the waste silicone rubber on the retired insulator of power industry as the raw material for preparing composite sound-absorbing material, realizing turns waste into wealth, the equal wide material sources of raw materials, low cost of manufacture.

Description

A kind of complex sound insulation sound-absorbing material and preparation method thereof
Technical field
The invention belongs to sound-proof sound-absorbing field of material technology, and in particular to a kind of complex sound insulation sound-absorbing material and its preparation side Method.
Background technology
At present, with industry, the continuous growth of transportation and continuing to develop for urbanization process, noise pollution is gradually Cause the attention of people, additionally, with people's environmental consciousness and the raising to personal air attention degree, to the appearance of various noises Bear limit to be gradually lowered.Therefore, control of the enhancing to noise is the inexorable trend of development.Sound-absorbing material is generally resonant interaction The flexible material of sound absorption, enters sound-absorbing material, and absorbed the incident acoustic energy overwhelming majority with making acoustic energy areflexia.Sound insulating material It is closely knit, it is difficult to which that absorbing and reflected through acoustic energy can be strong.Sound-absorbing material and sound insulating material can play a part of to reduce noise.So far A kind of more good material for having sound-proof sound-absorbing function concurrently is there is no untill the present.
On the other hand, with the development of urban construction, transformer station and transmission line of electricity have been built in city or outskirts of a town, this part Power transformating and supplying facility large-scale use composite insulator, while Operation of Electric Systems stability and security is lifted, also to confession Treatment of the electric enterprise after insulator operating cost and replacing insulator brings problem.Due to the compound inslation for changing The silicon rubber part bulk deposition of son, lacks effective processing means, will cause the serious waste of resource.And silicon rubber is in environment In there is persistence higher, it is difficult to degrade, it is long-term to pile up breed bacteria, by severe contamination soil after being corroded by rainwater etc. And underground water.Therefore, how effectively to reuse the waste silicone rubber from retired insulator and be applied to preparation one The sound-absorbing material with good sound-proof sound-absorbing performance is planted, is those skilled in the art's technical problem urgently to be resolved hurrily.
The content of the invention
In view of this, the invention provides a kind of new complex sound insulation sound-absorbing material and preparation method thereof, not only overcome Existing sound-proof sound-absorbing material sound absorbing capabilities weak problems, have also reused discarded insulator silicon rubber, realize change useless It is treasured.
Concrete technical scheme of the invention is as follows:
The invention provides a kind of complex sound insulation sound-absorbing material, include successively:First material layer, second material layer and the 3rd Material layer;
The first material layer is aluminium powder elastic force glue-line;
The second material layer is expanded vermiculite epoxy silane layer;
3rd material layer is Corvic silastic-layer.
Preferably, the aluminium powder elastic force glue-line is the mixture of aluminium powder and elastic plastic, and its preparation method is:
Elastic plastic is heated to molten condition, aluminium powder is added, compacting obtains the aluminium powder elastic force glue-line;
Count by weight, 60~100 parts of the aluminium powder, 40~60 parts of the elastic plastic;
The temperature of the heating is 180~250 DEG C.
Preferably, the expanded vermiculite epoxy silane layer is mixed by expanded vermiculite, epoxy silane and curing agent, solidified Arrive;
Count by weight, 60~100 parts of the expanded vermiculite, 60~100 parts of the epoxy silane, the curing agent 1 ~3 parts;
The curing agent is polyetheramine, IPD, 3,3'- dimethyl -4,4'- diaminourea-dicyclohexyl methyl hydride.
Preferably, the preparation of the Corvic silastic-layer includes:
A) silicone rubber powder, Barium azodicarboxylate, p-methyl benzenesulfonic acid and antioxidant are mixed, obtains mixture;
B) under the protective condition of nitrogen or inert gas, Corvic is heated to molten condition, is subsequently adding The mixture obtained in step a), stirring, foaming obtains the Corvic silastic-layer.
Preferably, count by weight, 140~200 parts of silicone rubber powder, 3~7 parts of Barium azodicarboxylate, to toluene sulphur 8~15 parts of acid, 3~8 parts of antioxidant, 100~200 parts of Corvic;
The antioxidant is Carboxylic Ester Rare Earth Salt or organotin.
Preferably, inert gas described in step b) is helium or argon gas;
The temperature of the heating is 200~220 DEG C;
The temperature of the foaming is 240~300 DEG C, and the time of the foaming is 3~8min.
Preferably, above-mentioned complex sound insulation sound-absorbing material also includes:Middle sound-proof sound-absorbing material layer;
The middle sound-proof sound-absorbing material layer is cement silicone rubber powder Virgin's milk glue-line, polyvinyl resin layer, phenolic resin Layer and cork dust compacting packed layer in one or two;
The middle sound-proof sound-absorbing material layer is arranged between the first material layer and the second material layer.
Preferably, the preparation of the cement silicon rubber Virgin's milk glue-line includes:
By portland cement, silicone rubber powder, white glue with vinyl, NaHCO3Silicon rubber powder and water mix, and foaming obtains the water Mud silicone rubber powder foaming layer.
Preferably, count by weight, 50~90 parts of portland cement, 30~80 parts of silicone rubber powder, white glue with vinyl 5~10 Part, NaHCO32~5 parts, 15~30 parts of water;
The temperature of the foaming is 40~65 DEG C, and foamed time is 30~120min.
Present invention also offers the preparation method of above-mentioned composite, using binding agent successively by the first material layer, Middle sound-proof sound-absorbing material layer, second material layer and the 3rd material layer bonding.
Complex sound insulation sound-absorbing material provided by the present invention is a kind of MULTILAYER COMPOSITE sound-proof sound-absorbing material, is inhaled with individual layer sound insulation Sound material is compared, and MULTILAYER COMPOSITE sound-proof sound-absorbing material has obvious advantage, can eliminate the noise for coming from high and low frequency, Sound-proof sound-absorbing works well;Meanwhile, material of the present invention uses recovery insulator silicon rubber for raw material is prepared, and realizes resource Reuse and turn waste into wealth, the equal wide material sources of raw materials, low cost of manufacture.The preparation method of material of the present invention, technique Optimization, operating procedure is simple, and secondary pollution is small, can be widely applied to prepare sound-proof sound-absorbing material.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing The accompanying drawing to be used needed for having technology description is briefly described, it should be apparent that, drawings in the following description are only this Inventive embodiment, for those of ordinary skill in the art, on the premise of not paying creative work, can also basis The accompanying drawing of offer obtains other accompanying drawings.
Fig. 1 is the profile of the complex sound insulation sound-absorbing material of embodiment 1;
Fig. 2 is the profile of the complex sound insulation sound-absorbing material of embodiment 2.
Specific embodiment
The invention provides a kind of complex sound insulation sound-absorbing material, include successively:First material layer, second material layer and the 3rd Material layer;
The first material layer is aluminium powder elastic force glue-line;
Second material layer is expanded vermiculite epoxy silane layer;
3rd material layer is Corvic silastic-layer.
Further, the aluminium powder elastic force glue-line is the mixture that the aluminium powder elastic force glue-line is aluminium powder and elastic plastic, its Preparation method is preferably step in detail below:
1) 40~60 parts of elastic plastics are heated to molten condition under the conditions of 180~250 DEG C, control temperature to exist after paving In the range of 130~170 DEG C;
2) it is aluminium powder is evenly laid out in elastic plastic surface, alumina particles are embedded in by elastic plastic with the mechanical pressure of 0.5~2Mpa In, the aluminium powder elastic force glue-line is obtained after the demoulding.
The present invention is not particularly limited to the source of aluminium powder and elastic plastic, using aluminium powder well-known to those skilled in the art With elastic plastic, such as commercial source.
Further, the thickness of the aluminium powder elastic force glue-line that the present invention is obtained is preferably 3~6mm.
Further, the expanded vermiculite epoxy silane layer is mixed by expanded vermiculite, epoxy silane and curing agent, solidified Arrive, its preparation method is preferably step in detail below:
1) 60~100 parts of expanded vermiculites, 60~100 parts of epoxy silanes and 1~3 part of curing agent are placed in mechanical agitator Mixed by 50~150 turns/min of rotating speed;
2) mixture is transferred in mould, foam 3~8min under the conditions of 240~300 DEG C, then it is transferred to subzero 20~ The demoulding after 30~60min under the conditions of 40 DEG C, obtains expanded vermiculite epoxy silane layer.
Further, the curing agent is preferably polyetheramine D-230, IPD (IPDA) or 3,3'- diformazan Base -4,4'- diaminourea-dicyclohexyl methyl hydride;In embodiments of the present invention, it is polyetheramine D-230 to use curing agent.
The present invention is not particularly limited to the source of expanded vermiculite, epoxy silane and curing agent, using people in the art Expanded vermiculite, epoxy silane and curing agent known to member, such as commercial source.In the present invention, the expansion leech for being used Stone derives from mineral products processing factory;The epoxy silane for being used is commercially available industrial-grade epoxy silane, and its molecular weight is 221.4 and divides Minor is C9H20O5Si。
Further, the thickness of expanded vermiculite epoxy silane layer of the invention is preferably 5~10mm.
Further, the preparation of the Corvic silastic-layer is preferably step in detail below:
1) retired insulator silicon rubber full skirt is shredded, is sequentially placed into dilute acid soln, ultrasound is clear in dilute alkaline soln and clear water 15min is washed, 20~40 mesh silicone rubber powders are ground into after drying;
2) by 100~200 parts of Corvics, 140~200 parts of silicon rubber powders, 3~7 parts of Barium azodicarboxylates, 5~ 15 parts of p-methyl benzenesulfonic acid, 3~8 parts of antioxidants are placed in mechanical agitator, are stirred and evenly mixed with 50~200 turns/min speed;
3) Corvic is placed in wide-mouth triangular flask, and with nitrogen as protective gas, in 200~300 DEG C of conditions Under be heated to molten condition, and control temperature in the range of 200~220 DEG C, in mechanical agitator turning with 50~150 turns/min Step 2 is added under the conditions of speed) in obtained mixture, stir 5~10min;
4) mixture is transferred in mould, foam 3~8min under the conditions of 240~300 DEG C, then it is transferred to subzero 20~ 30~60min demouldings under the conditions of 40 DEG C, obtain Corvic silastic-layer.
The present invention comes to silicone rubber powder, Corvic, Barium azodicarboxylate, p-methyl benzenesulfonic acid and antioxidant Source is not particularly limited, using silicone rubber powder well-known to those skilled in the art, Corvic, azoformic acid Barium, p-methyl benzenesulfonic acid and antioxidant, such as commercial source.In the present invention, the silicone rubber powder for being used is from normal The retired insulator silicon rubber of rule, the silicon rubber elastic is good, corrosion-resistant, and the silicon rubber of different-grain diameter size is obtained after grinding screening Rubber powder end, its diameter is preferably 0.425mm~2mm;Corvic, Barium azodicarboxylate, the p-methyl benzenesulfonic acid for being used It is with antioxidant commercially available;The antioxidant for being used is commercially available technical grade organotin.
Further, the p-methyl benzenesulfonic acid is preferably 8~15 parts;The antioxidant is preferably 5~8 parts.
Further, the thickness of Corvic silastic-layer of the invention is preferably 3~6mm.
Present invention also offers the preparation method of above-mentioned complex sound insulation sound-absorbing material, the present invention is to its preparation method without spy Different limitation, using conventional binder well-known to those skilled in the art successively by the first material layer, second material layer It is bonded with the 3rd material layer.The bonding agent is preferably aqueous polyurethane breast bonding agent, and its specific preparation process is excellent Elect as:Respectively in the abutting edge coating aqueous polyurethane breast bonding agent of trilaminate material layer, at 130~160 DEG C of cakings extremely Micro- molten condition, then in order successively adds first material layer, second material layer and the 3rd material layer under micro- molten condition Pressure carries out the seamless connection of compound interlayer.
To strengthen the sound-proof sound-absorbing performance of complex sound insulation sound-absorbing material of the present invention, the present invention is also in first material layer and second One layer of middle sound-proof sound-absorbing material layer to two-layer is increased between material layer, for strengthening foregoing complex sound insulation sound-absorbing material layer Sound-proof sound-absorbing effect.Preferably, the enhancing sound-proof sound-absorbing material layer be cement silicon rubber Virgin's milk glue-line, polyvinyl resin, Phenolic resin and cork dust compacting packed layer in one or two.Therefore, sound-proof sound-absorbing material provided by the present invention is three Layer is not limited to more than the three layers composites of composite construction again.Sound insulation sound-absorbing material layer is only cement silicon rubber white glue with vinyl between central During material, glued as bonding agent with cement grout and first material layer and second material layer.
Further, the specific preparation process of the cement silicon rubber Virgin's milk glue-line is preferably:
1) by 50~90 parts of portland cements, 30~80 parts of silicone rubber powders, 5~10 parts of white glue with vinyl, 2~5 parts of NaHCO3 With 15~30 parts of water, mixed thoroughly through the mechanical agitation of 10~100 turns/min, according still further to water and cement 1:3 mass ratio is stirred to molten Melt shape;
2) fused mass is transferred in mould and is placed in 40~65 DEG C of constant temperature 30~120min of foaming, be then transferred to room temperature, according to Traditional cements curing condition conserves the demoulding.
The present invention is to portland cement, white glue with vinyl and NaHCO3Source be not particularly limited, using people in the art Portland cement, white glue with vinyl and NaHCO known to member3, such as commercial source.In the present invention, the silicate for being used Cement derives from commercially available Portland cement;The white glue with vinyl for being used derives from industrial white glue with vinyl;The NaHCO for being used3Come Come from commercially available technical grade.
Further, the thickness of cement silicon rubber Virgin's milk glue-line of the invention is preferably 3~6mm.
Technical scheme is clearly and completely described below in conjunction with the specific embodiment of the invention, it is clear that Described embodiment is a part of embodiment of the invention, rather than whole embodiments.Those skilled in the art should manage Solution, modifies to specific embodiment of the invention or some technical characteristics is replaced on an equal basis, without deviating from the present invention The spirit of technical scheme, all should cover in the scope of protection of the invention.
Embodiment 1
(1) 45 parts of elastic plastics are heated to molten condition under the conditions of 200 DEG C, temperature is controlled after paving in 143 DEG C of scopes It is interior;Then, it is 70 parts of aluminium powders are evenly laid out in elastic plastic surface, alumina particles are embedded in by elastic plastic with the mechanical pressure of 0.5Mpa In, aluminium powder elastic force glue-line is obtained after the demoulding.
(2) 70 parts of expanded vermiculites, 65 parts of epoxy silanes and 1 part of polyetheramine D-230 are placed in mechanical agitator with rotating speed For 80 turns/min is mixed;Then, mixture is transferred in mould, foam 4min under the conditions of 260 DEG C, then is transferred to subzero 25 DEG C Under the conditions of the demoulding after 45min, obtain expanded vermiculite epoxy silane layer.
(3) first, retired insulator silicon rubber full skirt is shredded, dilute acid soln is sequentially placed into, in dilute alkaline soln and clear water It is cleaned by ultrasonic 15min, 30 mesh silicone rubber powders is ground into after drying;Then, by 100 parts of Corvics, 160 parts of silicon rubber Powder, 4 parts of Barium azodicarboxylates, 10 parts of p-methyl benzenesulfonic acid, 5 parts of organotins are placed in mechanical agitator, are stirred with 150 turns/min speed Mix mixing;Then, Corvic is placed in wide-mouth triangular flask, and with nitrogen as protective gas, is added under the conditions of 250 DEG C Heat controls temperature in the range of 200 DEG C to molten condition, is added in the case where mechanical agitator is with the speed conditions of 100 turns/min Step 2) in obtained mixture, stir 8min;Finally, mixture is transferred in mould, is foamed under the conditions of 260 DEG C 8min, the 50min demouldings under the conditions of being then transferred to subzero 30 DEG C, obtains Corvic silastic-layer.
(4) aqueous polyurethane breast bonding agent is respectively adopted to be bonded in the joint of trilaminate material layer, then at 150 DEG C To micro- molten condition at caking, finally in order successively by aluminium powder elastic force glue-line, expanded vermiculite epoxy silane layer and polychlorostyrene Vinyl silastic-layer pressurizes under micro- molten condition carries out the seamless connection of compound interlayer.
The profile of the complex sound insulation sound-absorbing material that Fig. 1 is obtained for the present embodiment, as shown in figure 1, obtained three layers compound In sound-proof sound-absorbing material, the thickness of elastic plastic aluminium powder layer is 3mm, and the thickness of expanded vermiculite composite bed is 3mm, Corvic The thickness of silastic-layer is 5mm.Sound-proof sound-absorbing test is performed according to national standard (GB8485-87, GB/T 16731-1997), The test result of the composite sound-absorbing material is as shown in table 1:
Table 1
Embodiment 2
(1) 60 parts of elastic plastics are heated to molten condition under the conditions of 200 DEG C, control temperature is in 170 DEG C after paving;So Afterwards, it is 95 parts of aluminium powders are evenly laid out in elastic plastic surface, alumina particles are embedded in elastic plastic with the mechanical pressure of 2Mpa, after the demoulding Obtain aluminium powder elastic force glue-line.
(2) by 70 parts of portland cements, 75 parts of silicone rubber powders, 10 parts of white glue with vinyl, 2 parts of NaHCO3With 30 parts of water, use 100 turns/min carries out mechanical agitation and mixes thoroughly, according to water and cement 1:3 mass ratio is stirred to molten;Then, fused mass is turned To enter be placed in mould 60 DEG C of constant temperature foaming 100min, be then transferred to room temperature, the demoulding is conserved according to cement conservation condition, obtain silicon rubber Glue mud foaming layer.
(3) 100 parts of expanded vermiculites, 100 parts of epoxy silanes and 3 parts of polyetheramine D-230 are placed in mechanical agitator to turn Speed is mixed for 100 turns/min;Then, mixture is transferred in mould, foam 8min under the conditions of 280 DEG C, then is transferred to subzero The demoulding after 60min under the conditions of 35 DEG C, obtains expanded vermiculite epoxy silane layer.
(4) first, retired insulator silicon rubber full skirt is shredded, dilute acid soln is sequentially placed into, in dilute alkaline soln and clear water It is cleaned by ultrasonic 15min, 40 mesh silicone rubber powders is ground into after drying;Then, by 200 parts of Corvics, 200 parts of silicon rubber Powder, 7 parts of Barium azodicarboxylates, 15 parts of p-methyl benzenesulfonic acid, 6 parts of organotins are placed in mechanical agitator, are stirred with 200 turns/min speed Mix mixing;Then, Corvic is placed in wide-mouth triangular flask, and with nitrogen as protective gas, is added under the conditions of 300 DEG C Heat controls temperature in the range of 220 DEG C to molten condition, is added in the case where mechanical agitator is with the speed conditions of 150 turns/min Step 2) in obtained mixture, stir 10min;Finally, mixture is transferred in mould, is foamed under the conditions of 300 DEG C 8min, the 60min demouldings under the conditions of being then transferred to subzero 40 DEG C, obtains Corvic silastic-layer.
(5) first, using cement grout successively by aluminium powder elastic force glue-line, the cement foamed layer of silicon rubber and expanded vermiculite epoxy Silylation layer is bonded together;Then, using aqueous polyurethane breast bonding agent by expanded vermiculite epoxy silane layer and Corvic Silastic-layer is bonded together.
The profile of the complex sound insulation sound-absorbing material that Fig. 2 is obtained for the present embodiment, as shown in Fig. 2 the present embodiment is provided Complex sound insulation sound-absorbing material be four-layer structure, including elastic plastic aluminium powder composite bed, thickness about 2mm;The cement foamed layer of silicon rubber 3mm, expanded vermiculite composite bed, thickness 3mm;Third layer is Corvic silastic-layer, and thickness is 4mm;Can be applied In being loaded onto in wall external packing, the building field such as floor sound insulation.

Claims (10)

1. a kind of complex sound insulation sound-absorbing material, includes successively:First material layer, second material layer and the 3rd material layer;
The first material layer is aluminium powder elastic force glue-line;
The second material layer is expanded vermiculite epoxy silane layer;
3rd material layer is Corvic silastic-layer.
2. complex sound insulation sound-absorbing material according to claim 1, it is characterised in that the aluminium powder elastic force glue-line be aluminium powder and The mixture of elastic plastic, its preparation method is:
Elastic plastic is heated to molten condition, aluminium powder is added, compacting obtains the aluminium powder elastic force glue-line;
Count by weight, 60~100 parts of the aluminium powder, 40~60 parts of the elastic plastic;
The temperature of the heating is 180~250 DEG C.
3. complex sound insulation sound-absorbing material according to claim 1, it is characterised in that the expanded vermiculite epoxy silane layer by The mixing of expanded vermiculite, epoxy silane and curing agent, solidification are obtained;
Count by weight, 60~100 parts of the expanded vermiculite, 60~100 parts of the epoxy silane, the curing agent 1~3 Part;
The curing agent is polyetheramine, IPD, 3,3'- dimethyl -4,4'- diaminourea-dicyclohexyl methyl hydride.
4. complex sound insulation sound-absorbing material according to claim 1, it is characterised in that the Corvic silastic-layer Preparation include:
A) silicone rubber powder, Barium azodicarboxylate, p-methyl benzenesulfonic acid and antioxidant are mixed, obtains mixture;
B) under the protective condition of nitrogen or inert gas, Corvic is heated to molten condition, is subsequently adding step A) mixture obtained in, stirring, foaming obtains the Corvic silastic-layer.
5. complex sound insulation sound-absorbing material according to claim 4, it is characterised in that count by weight, silicone rubber powder 140~200 parts, 3~7 parts of Barium azodicarboxylate, 5~15 parts of p-methyl benzenesulfonic acid, 3~8 parts of antioxidant, Corvic 100~200 parts;
The antioxidant is Carboxylic Ester Rare Earth Salt or organotin.
6. complex sound insulation sound-absorbing material according to claim 4, it is characterised in that inert gas described in step b) is helium Gas or argon gas;
The temperature of the heating is 200~220 DEG C;
The temperature of the foaming is 240~300 DEG C, and the time of the foaming is 3~8min.
7. complex sound insulation sound-absorbing material according to claim 1, it is characterised in that also include:Middle sound-proof sound-absorbing material Layer;
The middle sound-proof sound-absorbing material layer be cement silicone rubber powder Virgin's milk glue-line, polyvinyl resin layer, novolac resin layer and Cork dust compacting packed layer in one or two;
The middle sound-proof sound-absorbing material layer is arranged between the first material layer and the second material layer.
8. complex sound insulation sound-absorbing material according to claim 7, it is characterised in that the cement silicon rubber Virgin's milk glue-line Preparation includes:
By portland cement, silicone rubber powder, white glue with vinyl, NaHCO3Silicon rubber powder and water mix, and foaming obtains the cement silicon Rubber powder foaming layer.
9. complex sound insulation sound-absorbing material according to claim 8, it is characterised in that count by weight, portland cement 50~90 parts, 30~80 parts of silicone rubber powder, 5~10 parts of white glue with vinyl, NaHCO32~5 parts, 15~30 parts of water;
The temperature of the foaming is 40~65 DEG C, and foamed time is 30~120min.
10. the preparation method of the complex sound insulation sound-absorbing material described in a kind of claim 1 to 9 any one, it is characterised in that adopt The first material layer, middle sound-proof sound-absorbing material layer, second material layer and the 3rd material layer are bonded successively with binding agent.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108298909A (en) * 2018-03-06 2018-07-20 广东电网有限责任公司电力科学研究院 A kind of sound insulation composite material and preparation method thereof

Citations (3)

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Publication number Priority date Publication date Assignee Title
JPH08170688A (en) * 1994-12-16 1996-07-02 Nitto Denko Corp Vibration damping material
CN1522853A (en) * 2003-02-18 2004-08-25 高雄塑酯化学工业股份有限公司 Transparent sound insulation panel and method for manufacturing the same
CN106366613A (en) * 2016-11-10 2017-02-01 广东电网有限责任公司电力科学研究院 Material with effects of insulating sound and reducing noise and preparation method of material

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08170688A (en) * 1994-12-16 1996-07-02 Nitto Denko Corp Vibration damping material
CN1522853A (en) * 2003-02-18 2004-08-25 高雄塑酯化学工业股份有限公司 Transparent sound insulation panel and method for manufacturing the same
CN106366613A (en) * 2016-11-10 2017-02-01 广东电网有限责任公司电力科学研究院 Material with effects of insulating sound and reducing noise and preparation method of material

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108298909A (en) * 2018-03-06 2018-07-20 广东电网有限责任公司电力科学研究院 A kind of sound insulation composite material and preparation method thereof

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