CN106827697A - 除湿除螨除异味无纺布床垫 - Google Patents
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- B32—LAYERED PRODUCTS
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Abstract
本发明提供一种具有除湿除螨除异味无纺布床垫,床垫的层结构自下而上是:针刺棉‑针刺棉上撒有热熔胶加吸潮珠混合粉并烘干定型‑含有30%低熔融点涤纶纤维棉‑涤纶纤维上撒有EVA热熔胶加活性炭颗粒并烘干定型‑针刺棉该棉复有除螨网眼的水刺布;其中:底层和顶层的针刺棉厚度分别为8mm;中间层涤纶纤维厚度为4 mm;所述热熔胶和吸潮珠粉的比例按重量计是1:4,EVA热熔胶和活性炭颗粒的比例按重量计是1:4。本发明的优点是,用吸潮珠,活性炭双重吸湿,并可以通过太阳晒循环使用,配合除螨网眼布,具有除螨功能,由于采用了三维卷曲中空涤纶纤维,针刺层回弹高,可以重复使用,床垫舒服。
Description
技术领域
本发明涉及一种多功能床垫,它具有除湿除螨除异味功能,并可以重复使用,可任意裁剪,方便各种规格的床上用品使用。
技术背景
每个人生活离不开床,一张舒适的床将提升人们的生活质量,对床上用品进行除湿除螨除异味已引起纺织界的重视,螨虫生长三大条件:1,潮湿,最宜湿度:60-80%。2,温度:最宜温度:20-30度。3,食物,例皮肤屑。因此勤洗澡,勤换衣同时,对床上用品增加除湿除螨除异味功能是床上用品新的发展。
目前市场有一种吸潮床垫,体积过于膨大,饱和后无法回复,另一种薄型吸潮床垫,吸潮率低,功能单一,不够舒适。
发明内容
为解决前述床垫存的问题,本发明提供一种具有除湿除螨除异味无纺布床垫,床垫的层结构自下而上是: 针刺棉-针刺棉上撒有热熔胶加吸潮珠混合粉并烘干定型-含有30%低熔融点涤纶纤维棉-涤纶纤维上撒有EVA热熔胶加活性炭颗粒并烘干定型-针刺棉该棉复有除螨网眼的水刺布;其中:底层和顶层的针刺棉厚度分别为8mm;中间层涤纶纤维厚度为4 mm;所述热熔胶和吸潮珠粉的比例按重量计是1:4,EVA热熔胶和活性炭颗粒的比例按重量计是1:4。
所述除螨网眼的水刺布,是用45克/m2的菱形网眼水刺布,面上通过转移法施加了5克/m2单宁酸,单宁酸溶液配比是1份单宁酸:2.5份水进行混合,混合液用转移法施加到45克/m2的菱形网眼水刺布,成品是50克/m2的除螨网眼水刺布。
本发明的优点是,用吸潮珠,活性炭双重吸湿,并可以通过太阳晒循环使用,配合除螨网眼布,具有除螨功能,高空隙针刺棉,使综合效能更佳能快速除潮,消除异味,饱满后可以拿到太阳下晒一个小时,又恢复了原来功能,由于采用了三维卷曲中空涤纶纤维,针刺层回弹高,可以重复使用,床垫舒服。
附图说明
附图1是本发明层结构示意图
附图2是本发明制造工艺流程图
图中标号说明:
图1中标号说明:
1-针刺棉;2-EVA热熔胶加吸潮珠混合粉;3-30%低熔融点涤纶纤维;4-EVA热熔胶加活性炭颗粒;5-针刺棉;6-复有除螨网眼的水刺布。
图2中标号说明:
1-针刺棉;2-通过撒粉斗撒粉(EVA热熔胶加吸潮珠混合粉);3-通过烘箱热定型;4-铺低熔点涤纶纤维棉;5-通过撒粉斗撒粉((EVA热熔胶加活性炭颗粒混合粉);6-通过烘箱热定型;7-铺上复有除螨网眼水刺布的针刺棉;8-针刺定型;9-成卷。
具体实施方式
日常居住卧室的湿度在50%-70%,本发明选用0.5-1.5mm的半球B型硅胶吸潮珠,正适合湿度60%左右的卧室环境,用三维卷曲中空涤纶纤制成的针刺棉回弹性好,空隙度高,既带来舒适又便于气流循环,用EVA热熔胶和低熔点涤纶棉固定吸潮珠,活性炭。
本发明自由状态厚度为20毫米,定量 500 克/平方米,第一层是针刺棉厚度8毫米,定量 100克/平方米,第二层是热熔胶EVA和吸潮珠的混合层,定量 100克/平方米,第三层是含有30%低熔点纤维的涤纶棉,定量 50克/平方米,第四层是热熔胶EVA和颗粒活性炭的混合层,定量 100克/平方米,第五层是表面复有一层50克/平方米的除螨网眼水刺布的针刺棉,该层定量 150克/平方米,厚度8毫米。
本发明每卷50米,幅宽2米,可使用于各种规格的床上使用。
本发明各层结构参数是(从底层至顶层):
1,针刺棉是100%的6代三维卷曲中空涤纶纤维,经针刺工艺加工而成,定量 100克/平方米,厚度8毫米;
2,EVA热熔胶和吸潮珠混合粉的比例是1:4,吸潮珠为0.5-1.5mm的半球B型硅胶吸潮珠,定量 100克/平方米;
3,涤纶棉含有30%低熔点纤维,定量 50克/平方米,厚度为4毫米;
4,撒EVA热熔胶和颗粒活性炭混合粉比例是1:4,活性炭颗粒2-3毫米;
5,针刺棉是100%的6代三维卷曲中空涤纶纤维,经针刺工艺加工而成,定量 100克/平方米,厚度8毫米,在它上面复有一层除螨网眼水刺布。
烘干定型过程(从底层至上层):
针刺棉进入洒粉斗撒混合粉-进入烘箱定型-铺上低熔点涤纶棉-进入撒粉斗晒撒混合粉-进入烘箱定型-铺上复有除螨网眼布的涤纶棉-进入针刺定型-成卷。
本发明产品幅宽为2米,50米成卷,基本可以适用于所有床的床垫和枕垫使用。
。
Claims (2)
1.一种除湿除螨除异味无纺布床垫,其特征在于,床垫的层结构自下而上是: 针刺棉-针刺棉上撒有热熔胶加吸潮珠混合粉并烘干定型-含有30%低熔融点涤纶纤维棉-涤纶纤维上撒有EVA热熔胶加活性炭颗粒并烘干定型-针刺棉复有除螨网眼的水刺布;其中:底层和顶层的针刺棉厚度分别为8mm;中间层涤纶纤维厚度为4 mm;所述热熔胶和吸潮珠粉的比例按重量计是1:4,EVA热熔胶和活性炭颗粒的比例按重量计是1:4。
2.按权利要求1所述的除湿除螨除异味无纺布床垫,其特征在于,所述除螨网眼的水刺布,是用45克/m2的菱形网眼水刺布,面上通过转移法施加了5克/m2单宁酸,单宁酸溶液配比是1份单宁酸:2.5份水进行混合,混合液用转移法施加到45克/m2的菱形网眼水刺布,成品是50克/m2的除螨网眼水刺布。
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CN103054393A (zh) * | 2013-01-04 | 2013-04-24 | 苏州摩维天然纤维材料有限公司 | 一种复合天然纤维保健床芯及其制备方法 |
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CN104260449A (zh) * | 2014-09-30 | 2015-01-07 | 曾鸣 | 一种防潮布料的生产工艺 |
CN204894642U (zh) * | 2015-08-07 | 2015-12-23 | 张贵东 | 一种抗菌除臭无纺布 |
CN205100018U (zh) * | 2015-09-24 | 2016-03-23 | 上海意东无纺布制造有限公司 | 抗螨虫菱形网眼无纺布 |
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- 2017-03-14 CN CN201710149542.9A patent/CN106827697A/zh active Pending
Patent Citations (7)
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CN102029734A (zh) * | 2010-09-30 | 2011-04-27 | 吴江市元通纺织品有限公司 | 一种多功能复合无纺布 |
CN201894414U (zh) * | 2010-11-17 | 2011-07-13 | 庄雅哲 | 科技棉抗菌保健床垫 |
CN103054393A (zh) * | 2013-01-04 | 2013-04-24 | 苏州摩维天然纤维材料有限公司 | 一种复合天然纤维保健床芯及其制备方法 |
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CN104260449A (zh) * | 2014-09-30 | 2015-01-07 | 曾鸣 | 一种防潮布料的生产工艺 |
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