CN106827697A - 除湿除螨除异味无纺布床垫 - Google Patents
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Abstract
本发明提供一种具有除湿除螨除异味无纺布床垫，床垫的层结构自下而上是:针刺棉‑针刺棉上撒有热熔胶加吸潮珠混合粉并烘干定型‑含有30%低熔融点涤纶纤维棉‑涤纶纤维上撒有EVA热熔胶加活性炭颗粒并烘干定型‑针刺棉该棉复有除螨网眼的水刺布；其中：底层和顶层的针刺棉厚度分别为8mm；中间层涤纶纤维厚度为4 mm；所述热熔胶和吸潮珠粉的比例按重量计是1:4，EVA热熔胶和活性炭颗粒的比例按重量计是1:4。本发明的优点是，用吸潮珠，活性炭双重吸湿，并可以通过太阳晒循环使用，配合除螨网眼布，具有除螨功能，由于采用了三维卷曲中空涤纶纤维，针刺层回弹高，可以重复使用，床垫舒服。
Description
技术领域
本发明涉及一种多功能床垫，它具有除湿除螨除异味功能，并可以重复使用，可任意裁剪，方便各种规格的床上用品使用。
技术背景
每个人生活离不开床，一张舒适的床将提升人们的生活质量，对床上用品进行除湿除螨除异味已引起纺织界的重视，螨虫生长三大条件：1，潮湿，最宜湿度：60-80%。2，温度：最宜温度：20-30度。3，食物，例皮肤屑。因此勤洗澡，勤换衣同时，对床上用品增加除湿除螨除异味功能是床上用品新的发展。
目前市场有一种吸潮床垫，体积过于膨大，饱和后无法回复，另一种薄型吸潮床垫，吸潮率低，功能单一，不够舒适。
发明内容
为解决前述床垫存的问题，本发明提供一种具有除湿除螨除异味无纺布床垫，床垫的层结构自下而上是: 针刺棉-针刺棉上撒有热熔胶加吸潮珠混合粉并烘干定型-含有30%低熔融点涤纶纤维棉-涤纶纤维上撒有EVA热熔胶加活性炭颗粒并烘干定型-针刺棉该棉复有除螨网眼的水刺布；其中：底层和顶层的针刺棉厚度分别为8mm；中间层涤纶纤维厚度为4 mm；所述热熔胶和吸潮珠粉的比例按重量计是1:4，EVA热熔胶和活性炭颗粒的比例按重量计是1:4。
所述除螨网眼的水刺布，是用45克/m2的菱形网眼水刺布，面上通过转移法施加了5克/m2单宁酸，单宁酸溶液配比是1份单宁酸：2.5份水进行混合，混合液用转移法施加到45克/m2的菱形网眼水刺布，成品是50克/m2的除螨网眼水刺布。
本发明的优点是，用吸潮珠，活性炭双重吸湿，并可以通过太阳晒循环使用，配合除螨网眼布，具有除螨功能，高空隙针刺棉，使综合效能更佳能快速除潮，消除异味，饱满后可以拿到太阳下晒一个小时，又恢复了原来功能，由于采用了三维卷曲中空涤纶纤维，针刺层回弹高，可以重复使用，床垫舒服。
附图说明
附图1是本发明层结构示意图
附图2是本发明制造工艺流程图
图中标号说明:
图1中标号说明:
1-针刺棉；2-EVA热熔胶加吸潮珠混合粉；3-30%低熔融点涤纶纤维；4-EVA热熔胶加活性炭颗粒；5-针刺棉;6-复有除螨网眼的水刺布。
图2中标号说明:
1-针刺棉；2-通过撒粉斗撒粉(EVA热熔胶加吸潮珠混合粉)；3-通过烘箱热定型；4-铺低熔点涤纶纤维棉；5-通过撒粉斗撒粉（(EVA热熔胶加活性炭颗粒混合粉)；6-通过烘箱热定型；7-铺上复有除螨网眼水刺布的针刺棉；8-针刺定型；9-成卷。
具体实施方式
日常居住卧室的湿度在50%-70%，本发明选用0.5-1.5mm的半球B型硅胶吸潮珠，正适合湿度60%左右的卧室环境，用三维卷曲中空涤纶纤制成的针刺棉回弹性好，空隙度高，既带来舒适又便于气流循环，用EVA热熔胶和低熔点涤纶棉固定吸潮珠，活性炭。
本发明自由状态厚度为20毫米，定量 500 克/平方米，第一层是针刺棉厚度8毫米，定量 100克/平方米，第二层是热熔胶EVA和吸潮珠的混合层，定量 100克/平方米，第三层是含有30%低熔点纤维的涤纶棉，定量 50克/平方米，第四层是热熔胶EVA和颗粒活性炭的混合层，定量 100克/平方米，第五层是表面复有一层50克/平方米的除螨网眼水刺布的针刺棉，该层定量 150克/平方米，厚度8毫米。
本发明每卷50米，幅宽2米，可使用于各种规格的床上使用。
本发明各层结构参数是(从底层至顶层)：
1，针刺棉是100%的6代三维卷曲中空涤纶纤维，经针刺工艺加工而成，定量 100克/平方米，厚度8毫米；
2，EVA热熔胶和吸潮珠混合粉的比例是1:４，吸潮珠为0.5-1.5mm的半球B型硅胶吸潮珠，定量 100克/平方米；
3，涤纶棉含有30%低熔点纤维，定量 50克/平方米，厚度为4毫米；
4，撒EVA热熔胶和颗粒活性炭混合粉比例是1:4，活性炭颗粒2-3毫米；
5，针刺棉是100%的6代三维卷曲中空涤纶纤维，经针刺工艺加工而成，定量 100克/平方米，厚度8毫米，在它上面复有一层除螨网眼水刺布。
烘干定型过程(从底层至上层):
针刺棉进入洒粉斗撒混合粉-进入烘箱定型-铺上低熔点涤纶棉-进入撒粉斗晒撒混合粉-进入烘箱定型-铺上复有除螨网眼布的涤纶棉-进入针刺定型-成卷。
本发明产品幅宽为2米，50米成卷，基本可以适用于所有床的床垫和枕垫使用。
。
Claims (2)
1.一种除湿除螨除异味无纺布床垫，其特征在于，床垫的层结构自下而上是: 针刺棉-针刺棉上撒有热熔胶加吸潮珠混合粉并烘干定型-含有30%低熔融点涤纶纤维棉-涤纶纤维上撒有EVA热熔胶加活性炭颗粒并烘干定型-针刺棉复有除螨网眼的水刺布；其中：底层和顶层的针刺棉厚度分别为8mm；中间层涤纶纤维厚度为4 mm；所述热熔胶和吸潮珠粉的比例按重量计是1:4，EVA热熔胶和活性炭颗粒的比例按重量计是1:4。
2.按权利要求1所述的除湿除螨除异味无纺布床垫，其特征在于，所述除螨网眼的水刺布，是用45克/m2的菱形网眼水刺布，面上通过转移法施加了5克/m2单宁酸，单宁酸溶液配比是1份单宁酸：2.5份水进行混合，混合液用转移法施加到45克/m2的菱形网眼水刺布，成品是50克/m2的除螨网眼水刺布。
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| CN102029734A (zh) * | 2010-09-30 | 2011-04-27 | 吴江市元通纺织品有限公司 | 一种多功能复合无纺布 |
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| CN104260449A (zh) * | 2014-09-30 | 2015-01-07 | 曾鸣 | 一种防潮布料的生产工艺 |
| CN204894642U (zh) * | 2015-08-07 | 2015-12-23 | 张贵东 | 一种抗菌除臭无纺布 |
| CN205100018U (zh) * | 2015-09-24 | 2016-03-23 | 上海意东无纺布制造有限公司 | 抗螨虫菱形网眼无纺布 |
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