CN106827221A - A kind of PC components production system - Google Patents
A kind of PC components production system Download PDFInfo
- Publication number
- CN106827221A CN106827221A CN201710219830.7A CN201710219830A CN106827221A CN 106827221 A CN106827221 A CN 106827221A CN 201710219830 A CN201710219830 A CN 201710219830A CN 106827221 A CN106827221 A CN 106827221A
- Authority
- CN
- China
- Prior art keywords
- station
- cloth
- die
- production system
- vibrate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 37
- 239000004744 fabric Substances 0.000 claims abstract description 51
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 17
- 238000003860 storage Methods 0.000 claims abstract description 15
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 11
- 238000012423 maintenance Methods 0.000 claims description 14
- 230000033001 locomotion Effects 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 2
- 238000010276 construction Methods 0.000 abstract description 6
- 239000004567 concrete Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
- 206010054949 Metaplasia Diseases 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000015689 metaplastic ossification Effects 0.000 description 1
- 210000003205 muscle Anatomy 0.000 description 1
- 239000011178 precast concrete Substances 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
Abstract
The invention discloses a kind of PC components production system, at least vibrated station including portable die station station, moveable mortar storage tank and cloth；Die station station and cloth station of vibrating are sequentially arranged；Mortar storage tank is arranged in cloth and vibrates at station；Die station station and cloth station of vibrating are provided with conveyer, and cloth vibrates the tamping equipment that can be vertically moved up or down that be provided with station, die station from die station station be sent to cloth vibrate station carry out reinforcing bar assembling, cloth and vibrate to form PC components after send out.Die station station is used to deposit die station, equivalent to die station storehouse.Cloth vibrates to stand and the assembling of fixed production line reinforcing bar, cloth and the horizontal arranging mode for vibrating are changed into and be arranged vertically, mortar storage tank is arranged in into cloth to vibrate at station, reinforcing bar assembling, cloth and operation of vibrating are completed in cloth one station in station that vibrates, the big occupancy for reducing place, meets field demand.Produced by only roll-out tray need to be arranged with being dragged to project by headstock, the advantage with production in time, construction in time.
Description
Technical field
The present invention relates to a kind of assembled architecture equipment, and in particular to a kind of PC components production system.
Background technology
Existing Residential structure major part is designed as cast-in-place concrete structure, and its most of component is cast-in-place complete
Into the shortcoming of cast-in-place concrete building structure is obvious：Construction period is long, site operation bad environments, environmental pollution are serious, former material
Material wastes serious, and is influenceed by operating personnel's level；Concrete structural surface easily occur honeycomb, pitted skin, hole, dew muscle, split
The low mass defect of seam, surface irregularity, structural strength.
Housing industrialization is to build house with the industrialized mode of production, its labor productivity to improve house production,
The total quality of house is improved, reduces cost reduces the advantages such as material consumption, energy consumption rapidly growing.The component whole of housing industrialization
Prefabricated completion, carries out node processing in work progress by prefabricated component assembly together, you can reach architectural design and construction
Technical requirements.
Existing precast concrete is referred to as PC components, general at present using fixed die station production line and automatic metaplasia
Producing line is produced, and two kinds of forms are all, using factory's centralization production, then to transport construction project ground to again.Fixed die station production line
The place of occupancy is big, because the assembling of its reinforcing bar, cloth and vibrating respectively by horizontally disposed different station and equipment completion.Separately
Outer production scale is often influenceed larger by haul distance, and factory's coverage rate is narrower, if company strength is rich, can setting up factories more, and
General business capital strength is limited after all and some regional road prefabricated components can not be transported.
The content of the invention
Need not be set up factories it is an object of the invention to provide one kind, can be in the portable production of project ground in-situ generation PC components
System, reduces the production cost of enterprise.
This PC components production system that the present invention is provided, at least including portable die station station, the storage of moveable mortar
The cloth of batch can and movable type vibrates station；Die station station and cloth station of vibrating are sequentially arranged；Mortar storage tank is arranged in cloth and vibrates
Stand place；Die station station and cloth station of vibrating are provided with conveyer, and cloth to vibrate and be provided with the dress that vibrates that can be vertically moved up or down on station
Put, die station is sent to cloth station of vibrating and sent out after reinforcing bar assembling, cloth and vibrating to form PC components from die station station.
The die station station and cloth vibrate station with reference to the roll-out tray of flat bed trailer design.
The length direction both sides of die station station roll-out tray are connected with the travel(l)ing rest of height lifting, and cloth vibrates station
Length direction both sides be connected with the support of level altitude, the conveyer is arranged along the width of roll-out tray.
The flexible stretching motion by oil cylinder of the die station station roll-out tray upper bracket is realized.
The vibrate pedestal upper end at station of the cloth is connected with cloth bucket, for accepting what is fallen from mortar storage tank hopper
Mortar in the range of the mould for having arranged in die station to carrying out cloth.
The conveyer includes driven roller and the driven voller arranged along the roll-out tray width.
The roll-out tray has the telescopic outrigger for load and supporting role.
This production system also includes that maintenance is stood, and maintenance is stood and use and die station station identical roll-out tray, on roll-out tray
It is provided with the conveyer.
The maintenance station is provided with helioplant and PC components is conserved, if the preferable situation of weather certainly
Under can directly omit this operation and use natural curing.
The die station station of this production system and cloth station of vibrating are portable station, and mortar storage tank also may move, can be in item
Mesh ground arrangement is produced.Die station station is used to deposit die station, equivalent to the die station storehouse of the fixed production line of factory.Due to project ground
Place it is limited, cloth of the invention vibrates station by the assembling of prior art fixed production line reinforcing bar, cloth and the level vibrated
Arrangement is changed into and is arranged vertically, and mortar storage tank is arranged in into cloth vibrates at station, complete in cloth one station in station that vibrates
Into reinforcing bar assembling, cloth and operation of vibrating, the big occupancy for reducing place meets field demand.Die station station and cloth vibrate station
There is roll-out tray, produced by only roll-out tray need to be arranged with being dragged to project by headstock, equivalent to portable work
Factory, enterprise can be in project ground flexible work production PC components on the spot, the advantage with production in time, construction in time, without enterprise
The factory for setting PC components is thrown according to project, the fund of enterprise is greatlyd save.PC components are produced in situ in by this production system
Intermediate transportation link can also be shortened, cost of transportation is reduced.After the completion of one project, can easily transition production, it is to avoid existing
Technology set up factories after relocation equipment expense, and factory building cannot move.
Brief description of the drawings
Fig. 1 is the arrangement schematic diagram of one embodiment of the invention.
Fig. 2 is the structural representation of the travelling mold station in Fig. 1.
Fig. 3 is that cloth vibrates the structural representation at station in Fig. 1.
Specific embodiment
As shown in figure 1, this PC components production system disclosed in the present embodiment, including die station station 1, mortar storage tank 2, cloth
Expect vibrate station 3 and maintenance station 4.The die station station 1, cloth of the present embodiment vibrate station 3 and maintenance station 4 using with reference to semitrailer design
Roll-out tray YDDJ, in order to ensure the movement stability that parks on the ground of support during production, roll-out tray is except there is running wheel
Outward, also telescopic outrigger ZT.
As shown in Fig. 2 the roll-out tray at die station station 1 is disposed with the He of liftable travel(l)ing rest 11 along its vehicle frame length direction
Oil cylinder 12.Vehicle frame upside is disposed with driven roller QD and driven voller CD as conveyer in the width direction.
Die station station 1 is mainly used in storing die station M, and equivalent to the die station storehouse of fixed upper producing line, die station is placed horizontally at biography
Send on device.The present embodiment realizes the lifting of travel(l)ing rest by the stretching motion of oil cylinder 12, to be shaken toward movable charge successively
Smash station transmission die station.Die station station 1 can be according to the actual demand on project ground and the number of the rhythm flexible storage die station M of project construction
Amount.Certainly the lifting of travel(l)ing rest can be also realized by artificial hand mode.
The support 31 that the roll-out tray at station 3 is arranged along its vehicle frame length direction, mortar storing as shown in figure 3, cloth vibrates
The hopper of tank 2 is located at the top of support 31, and the upper end of support 31 is provided with cloth bucket 32.The dress that vibrates is disposed with roll-out tray
Put 33 and driven roller QD, driven voller CD.The hopper of mortar storage tank 2 is corresponding with the position of cloth bucket 32 on support 31, vibrates
Device can be vertically moved up or down and not influence the transmission of die station, and when reinforcing bar is assembled, tamping equipment is in the lower section of die station.Reinforcing bar has been assembled
Cheng Hou, tamping equipment rises will carry out vibration cloth formation PC components after die station jacking.If certain PC components need to set pre-buried
Part or arrangement pipeline, then carried out when reinforcing bar is assembled.Tamping equipment can be to set using integral vibrating table or local vibrations platform
Shake table everywhere, shake table is realized freely stretching by hydraulic lift.
Mortar storage tank 2 can actually be supported the use using the standardized product of in the market by project ground.
The PC components for having conserved can directly be hung away by crane.
Conveyer is also provided with the roll-out tray at maintenance station 4.Maintenance station can consider whether need according to project ground weather
Use.Do not configure maintenance station as being contemplated that when summer temperature is high, natural curing mode can be used.If autumn or winter
Or the duration relatively catch up with if then it is contemplated that using maintenance stand, while can also configure helioplant to shorten during maintenance
Between.
Arrange that die station is collected in case subsequently using at a die station station 1 at the rear at maintenance station.That is system is most
Die station station 1 above and is backmost respectively arranged, can so integral replacement, improve production efficiency be carried out to die station station.
Claims (9)
1. a kind of PC components production system, it is characterised in that：The production system at least includes portable die station station, moveable
The cloth of mortar storage tank and movable type vibrates station；Die station station and cloth station of vibrating are sequentially arranged；Mortar storage tank is arranged in cloth
Material vibrates at station；Die station station and cloth station of vibrating are provided with conveyer, and cloth to vibrate and be provided with what can be vertically moved up or down on station
Tamping equipment, cloth vibrate station carry out reinforcing bar assembling, cloth and vibrate operation formed PC components after send out.
2. PC components production system as claimed in claim 1, it is characterised in that：The die station station and cloth vibrate to stand shifting
Dynamic underframe.
3. PC components production system as claimed in claim 2, it is characterised in that：The length direction of die station station roll-out tray
Both sides are connected with the travel(l)ing rest of height lifting, and the vibrate length direction both sides at station of cloth are connected with the support of level altitude,
The conveyer is arranged along the width of roll-out tray.
4. PC components production system as claimed in claim 3, it is characterised in that：The die station station roll-out tray upper bracket is stretched
Contracting is realized by the stretching motion of oil cylinder.
5. PC components production system as claimed in claim 3, it is characterised in that：The cloth vibrate station pedestal upper end connection
There is cloth bucket, for accepting the mortar fallen from mortar storage tank hopper to entering in the range of the mould for having arranged in die station
Row cloth.
6. PC components production system as claimed in claim 3, it is characterised in that：The conveyer is included along the mobile bottom
The driven roller and driven voller of frame width arrangement.
7. PC components production system as claimed in claim 3, it is characterised in that：The roll-out tray has for load and support
Telescopic outrigger.
8. PC components production system as claimed in claim 3, it is characterised in that：This production system also includes that maintenance is stood, maintenance
Stand using and die station station identical roll-out tray, the conveyer is provided with roll-out tray.
9. PC components production system as claimed in claim 8, it is characterised in that：The maintenance station is provided with Solar use dress
Put and PC components are conserved.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710219830.7A CN106827221A (en) | 2017-04-06 | 2017-04-06 | A kind of PC components production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710219830.7A CN106827221A (en) | 2017-04-06 | 2017-04-06 | A kind of PC components production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106827221A true CN106827221A (en) | 2017-06-13 |
Family
ID=59146753
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710219830.7A Pending CN106827221A (en) | 2017-04-06 | 2017-04-06 | A kind of PC components production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106827221A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110815506A (en) * | 2019-11-19 | 2020-02-21 | 李猛 | Die equipment for batch production of PC (polycarbonate) components and production method of PC components |
| CN110871498A (en) * | 2019-11-27 | 2020-03-10 | 王书旺 | Prefabricated component apparatus for producing |
| WO2020147266A1 (en) * | 2019-01-17 | 2020-07-23 | 长江南京航道工程局 | Interlocking block production device system for waterway regulation |
| CN111546481A (en) * | 2020-04-13 | 2020-08-18 | 汪瑞兰 | Stair railing mould cement irrigation equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4171194A (en) * | 1977-03-25 | 1979-10-16 | Italiana Prefabbricazione Edile S.P.A. | Plant for the production of concrete elements |
| EP2119542A2 (en) * | 2008-05-13 | 2009-11-18 | Progress Maschinen & Automation AG | Method for producing pre-fabricated concrete elements using pallets |
| CN202439106U (en) * | 2012-03-05 | 2012-09-19 | 泉州市丰泽福帆机械有限公司 | Movable modularization riverway building block production line |
| CN203855077U (en) * | 2014-02-24 | 2014-10-01 | 永嘉县汇丰机塑有限公司 | Mould storage device for storing glass moulds |
| CN203876032U (en) * | 2014-04-03 | 2014-10-15 | 深圳海龙建筑制品有限公司 | Automatic prefabricated part production system |
| CN104339440A (en) * | 2013-07-31 | 2015-02-11 | 北京仁创科技集团有限公司 | Plate former |
| CN104385452A (en) * | 2014-09-30 | 2015-03-04 | 三一汽车制造有限公司 | Precast-concrete producing system and method |
| CN205272287U (en) * | 2016-01-11 | 2016-06-01 | 河北榆构建材有限公司 | Cloth system of vibrating of PC component production line |
| CN206796165U (en) * | 2017-04-06 | 2017-12-26 | 湖南东方红住宅工业有限公司 | A kind of PC components production system |
-
2017
- 2017-04-06 CN CN201710219830.7A patent/CN106827221A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4171194A (en) * | 1977-03-25 | 1979-10-16 | Italiana Prefabbricazione Edile S.P.A. | Plant for the production of concrete elements |
| EP2119542A2 (en) * | 2008-05-13 | 2009-11-18 | Progress Maschinen & Automation AG | Method for producing pre-fabricated concrete elements using pallets |
| CN202439106U (en) * | 2012-03-05 | 2012-09-19 | 泉州市丰泽福帆机械有限公司 | Movable modularization riverway building block production line |
| CN104339440A (en) * | 2013-07-31 | 2015-02-11 | 北京仁创科技集团有限公司 | Plate former |
| CN203855077U (en) * | 2014-02-24 | 2014-10-01 | 永嘉县汇丰机塑有限公司 | Mould storage device for storing glass moulds |
| CN203876032U (en) * | 2014-04-03 | 2014-10-15 | 深圳海龙建筑制品有限公司 | Automatic prefabricated part production system |
| CN104385452A (en) * | 2014-09-30 | 2015-03-04 | 三一汽车制造有限公司 | Precast-concrete producing system and method |
| CN205272287U (en) * | 2016-01-11 | 2016-06-01 | 河北榆构建材有限公司 | Cloth system of vibrating of PC component production line |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020147266A1 (en) * | 2019-01-17 | 2020-07-23 | 长江南京航道工程局 | Interlocking block production device system for waterway regulation |
| CN110815506A (en) * | 2019-11-19 | 2020-02-21 | 李猛 | Die equipment for batch production of PC (polycarbonate) components and production method of PC components |
| CN110871498A (en) * | 2019-11-27 | 2020-03-10 | 王书旺 | Prefabricated component apparatus for producing |
| CN110871498B (en) * | 2019-11-27 | 2021-06-29 | 山东柏源技术有限公司 | Prefabricated component apparatus for producing |
| CN111546481A (en) * | 2020-04-13 | 2020-08-18 | 汪瑞兰 | Stair railing mould cement irrigation equipment |
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| Date | Code | Title | Description |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170613 |