CN106827213A - A kind of concrete guardrail process equipment and its application method - Google Patents
A kind of concrete guardrail process equipment and its application method Download PDFInfo
- Publication number
- CN106827213A CN106827213A CN201710042154.0A CN201710042154A CN106827213A CN 106827213 A CN106827213 A CN 106827213A CN 201710042154 A CN201710042154 A CN 201710042154A CN 106827213 A CN106827213 A CN 106827213A
- Authority
- CN
- China
- Prior art keywords
- base
- guide rail
- concrete
- process equipment
- vibrating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/093—Producing shaped prefabricated articles from the material by vibrating or jolting by means directly acting on the material, e.g. by cores wholly or partly immersed in the material or elements acting on the upper surface of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
Abstract
The present invention provides a kind of concrete guardrail process equipment, including mould and vibrating feed device, the mould includes two side walls and two end walls, two end walls are separately positioned on the two ends of side wall and are connected with the end of side wall, guide rail is respectively equipped with the top of two side walls, two guide rail parallels are set, vibrating feed device is movably disposed on guide rail, vibrating feed device includes base, hopper and vibrating device, base is engaged with the shape at the top of guardrail, base is movably disposed on guide rail, one end top of base is provided with hopper, base is provided with the charging hole being engaged with feed hopper bottom, the other end of base is provided with vibrating device.Big using the concrete guardrail bottom density prepared by concrete guardrail process equipment of the present invention, space is few, and water absorption is few, is difficult to freeze and damages, and service life is up to more than 20 years, is more than 7 times of prior art, is suitably applied Northern Part of China.
Description
Technical field
The invention belongs to concrete guardrail, and in particular to a kind of concrete guardrail process equipment and its application method.
Background technology
Concrete guardrail is a kind of effigurate wall fence structure of tool, and it is a kind of property load-carrying construction.Work as automobile
When being collided with guardrail, because guardrail is rigid, be basically unchanged shape, the energy in collision process rely primarily on automobile with
Guardrail face contact slide is simultaneously climbed along guardrail face and is turned to and absorb.
At home, concrete guardrail large-scale application.When the concrete guardrail of prior art is processed, in order to pour it is convenient and
Guardrail roof handling is convenient, is generally inverted mould, and upper, concrete guardrail top pours under for concrete guardrail bottom,
It is exactly that concrete guardrail major part is poured upwards.Areas more than being snowed in northern China winter, ice and snow is easily in concrete guardrail heap
Product, the concrete guardrail bottom for pouring in this way is loose, and full of aperture, sleet one is changed one and frozen, and water is easily advanced into
Congealed into ice in the hole of concrete guardrail bottom, winter is easy to be damaged by frost by freezing up repeatedly, concrete guardrail bottom.It is whole
The average life of individual concrete guardrail only has 2-3.
The content of the invention
It is an object of the invention to provide a kind of concrete guardrail process equipment, the concrete guardrail quality for being produced is good, makes
With long lifespan, Northern Part of China is particularly suitable for application to.
The technical scheme is that:
A kind of concrete guardrail process equipment, including mould and vibrating feed device, the mould include two side walls and
Two end walls, two end walls are separately positioned on the two ends of side wall and are connected with the end of side wall, two top difference of side wall
Guide rail is provided with, two guide rail parallels are set, and vibrating feed device is movably disposed on guide rail, and vibrating feed device includes bottom
Seat, hopper and vibrating device, base are engaged with the shape at the top of guardrail, and base is movably disposed on guide rail, base
One end top is provided with hopper, and base is provided with the charging hole being engaged with feed hopper bottom, and the other end of base is provided with vibrating device.
The vibrating device is the vibratory concrete device that prior art is commonly used.
When in use, upper, concrete is poured into mould to die top to concrete guardrail process equipment of the present invention from hopper
In tool, concrete guardrail bottom density is larger, and space is few, and water absorption is few, is prevented from frostbite.Put upwards at concrete mold top
When putting, concrete guardrail top is an arcwall face, difficult treatment.Researcher of the present invention devises a kind of vibrating feed device,
Vibrating device drives base vibration, the shape that guardrail top is processed as being engaged with base, can be completed while charging
Vibration charging and the treatment of guardrail top, production efficiency are high.Big by the concrete guardrail density after vibration charging, intensity is high, matter
Measure, service life improves more than 7 times.
The base is arcwall face, and the arcwall face is a part for axis and the cylinder side wall of guide rail parallel, described
Two sides of arcwall face are movably disposed on guide rail respectively.
The hopper and vibrating device are respectively fixedly disposed on the center line of base.
Two sides of the arcwall face are respectively equipped with pulley, and the pulley is slidably disposed on guide rail.
The vibrating feed device is additionally provided with trussed shore, and the trussed shore is fixedly installed on the one of base perpendicular to base
End, trussed shore, hopper and vibrating device are successively set on the center line of base.
The vibrating device is additionally provided with pull rope and hoist engine, and one end of pull rope is connected with trussed shore, pull rope
The other end is connected with hoist engine.
Hoist engine is the uniform motion hoist engine of adjustable speed, can drag vibrating feed device by hoist engine even on guide rail
Speed motion, the concrete guardrail even density of production, quality is good.
The base is made up of the material of high intensity low elasticity, hardness >=83 of the base, resilience 35-50%
The material of the high intensity low elasticity is rubber.
Researcher of the present invention is found surprisingly that base uses the low bullet of high intensity during base vibrating noise is reduced
The material of property, is not only able to prevent the rigid vibrating noise of base excessive, and the concrete guardrail top surface smooth even worked it out.
When base hardness is more than 83, the gravity of shaking device and hopper can be born, it is to avoid base is crushed out of shape.Base resilience is
During 35-50%, base somewhat deformation during vibrations, the concrete guardrail top surface for so dealing is smooth
It is even, it is not necessary to secondary operation, be can be used after form removal, it is high in machining efficiency.
A kind of application method of concrete guardrail process equipment, comprises the following steps:
(1) die top is placed upwards, be full of for mould in being poured into mould by concrete;
(2) vibrating feed device is arranged on the guide rail of mould one end, concrete is added in hopper;
(3) open vibrating device, in hopper continue add concrete, vibrating feed device along guide rail from one end of mould to
Another end motion;
(4) form removal after solidification is stood.
In the step (3), vibrating feed device is connected by pull rope with hoist engine, opens vibrating device and elevator
Machine, continues to add concrete in hopper, and vibrating feed device is along guide rail from one end of mould to other end uniform motion.
In the step (1), concrete vibration bar is used in concrete placement.
The concrete guardrail uniform quality poured using concrete vibration bar, bottom density is big.
The present invention has the advantages and positive effects that:Concrete guardrail process equipment simple structure of the present invention, concrete
Guardrail top is easy to process, while realizing vibration charging and the treatment of guardrail top, guardrail top surface is bright and clean, smooth, using this hair
The concrete guardrail uniform quality that bright method is produced, bottom density is big, and porosity is low, and water absorption is few, and frostbite can be avoided to damage
Bad, service life is up to more than 20 years, is more than 7 times of prior art.
Brief description of the drawings
Fig. 1 is structural representation of the invention
Fig. 2 is front view of the invention
Fig. 3 is top view of the invention
In figure:
1st, mould 2, vibrating feed device 11, side wall 12, end wall 13, guide rail 21, base
22nd, hopper 23, vibrating device 24, trussed shore 25, pull rope 26, hoist engine
Specific embodiment
As shown in Figure 1 and Figure 2, a kind of concrete guardrail process equipment of the invention, including mould 1 and vibrating feed device 2,
Mould 1 is the concrete guardrail mould 1 that prior art is commonly used, including two side walls 11 and two end walls 12, and two side walls 11 are in
Two trapezoidal waists are set, and two end walls 12 are separately positioned on the two ends of side wall 11 and are connected with the end of side wall 11, two
The top of individual side wall 11 is respectively equipped with guide rail 13, and two guide rails 13 be arranged in parallel, and vibrating feed device 2 is movably disposed at leads
On rail 13, vibrating feed device 2 includes base 21, hopper 22 and vibrating device 23, and base 21 matches with the shape at the top of guardrail
Close, base 21 is movably disposed on guide rail 13, and one end top of base 21 is provided with hopper 22, and base 21 is provided with and hopper 22
The charging hole that bottom is engaged, the other end of base 21 is provided with vibrating device 23.
Preferably, base 21 is an arcwall face, and arcwall face is of the axis cylinder side wall parallel with guide rail 13
Point, two sides of arcwall face are movably disposed on guide rail 13 respectively.Hopper 22 and vibrating device 23 are fixedly installed respectively
On the center line of base 21.Two sides of arcwall face can be respectively equipped with pulley, and pulley is slidably disposed on guide rail 13.Bottom
Seat 21 is made up of the material of high intensity low elasticity, wherein, hardness >=83 of base, resilience 35-50%, preferred high intensity are low
The material of elasticity is rubber.
Further, as shown in Figure 2 and Figure 3, trussed shore 24, trussed shore 24, hopper 22 can be set in one end of base 21
It is successively set on the center line of base 21 with vibrating device 23.A pull rope 25 can be fixed on trussed shore 24, and is drawn
The other end of rope 25 connects a hoist engine 26, and hoist engine 26 can drive the uniform rectilinear on guide rail 13 of vibrating feed device 2
Motion.
The course of work of this example:The application method of concrete guardrail process equipment, comprises the following steps:
(1) top of mould 1 is placed upwards, be full of for mould 1 in being poured into mould 1 by concrete, concrete placement
Middle use concrete vibration bar;
(2) vibrating feed device 2 is arranged on the guide rail 13 of the one end of mould 1, the inner addition concrete of hopper 22;
(3) vibrating device 23 and hoist engine 26 are opened, hopper 22 is inner to be continued to add concrete, and vibrating feed device 2 is along leading
Rail 13 is from one end of mould 1 to other end uniform motion;
(4) form removal after solidification is stood.
Concrete guardrail bottom density prepared by this method is big, and space is few, is difficult frostbite, and service life is up to more than 20
Year, it is 7-10 times of prior art concrete guardrail.
One embodiment of the present of invention has been described in detail above, but the content is only preferable implementation of the invention
Example, it is impossible to be considered as limiting practical range of the invention.All impartial changes made according to the present patent application scope and improvement
Deng all should still belong within patent covering scope of the invention.
Claims (10)
1. a kind of concrete guardrail process equipment, it is characterised in that:Including mould and vibrating feed device, the mould includes two
Individual side wall and two end walls, two end walls are separately positioned on the two ends of side wall and are connected with the end of side wall, two side walls
Top is respectively equipped with guide rail, and two guide rail parallels are set, and vibrating feed device is movably disposed on guide rail, vibration charging dress
Put including base, hopper and vibrating device, base is engaged with the shape at the top of guardrail, and base is movably disposed at guide rail
On, one end top of base is provided with hopper, and base is provided with the charging hole being engaged with feed hopper bottom, and the other end of base is provided with and shakes
Dynamic device.
2. a kind of concrete guardrail process equipment according to claim 1, it is characterised in that:The base is arcwall face,
The arcwall face is a part for axis and the cylinder side wall of guide rail parallel, and two sides of the arcwall face may move respectively
Be arranged on guide rail.
3. a kind of concrete guardrail process equipment according to claim 2, it is characterised in that:The hopper and vibrating device
It is respectively fixedly disposed on the center line of base.
4. a kind of concrete guardrail process equipment according to claim 2, it is characterised in that:Two sides of the arcwall face
While being respectively equipped with pulley, the pulley is slidably disposed on guide rail.
5. a kind of concrete guardrail process equipment according to claim 1-4 any one, it is characterised in that:The vibration
Feed arrangement is additionally provided with trussed shore, and the trussed shore is fixedly installed on one end of base perpendicular to base, trussed shore, hopper and shakes
Dynamic device is successively set on the center line of base.
6. a kind of concrete guardrail process equipment according to claim 5, it is characterised in that:The vibrating device is additionally provided with
Pull rope and hoist engine, one end of pull rope are connected with trussed shore, and the other end of pull rope is connected with hoist engine.
7. a kind of concrete guardrail process equipment according to claim 6, it is characterised in that:The base is low by high intensity
The material of elasticity is made, hardness >=83 of the base, resilience 35-50%.
8. the application method of the concrete guardrail process equipment described in a kind of claim 1-7, it is characterised in that:Including following step
Suddenly:
(1) die top is placed upwards, be full of for mould in being poured into mould by concrete;
(2) vibrating feed device is arranged on the guide rail of mould one end, concrete is added in hopper;
(3) vibrating device is opened, continues to add concrete in hopper, vibrating feed device is along guide rail from one end of mould to another
End motion;
(4) form removal after solidification is stood.
9. the application method of concrete guardrail process equipment according to claim 8, it is characterised in that:The step (3)
In, vibrating feed device is connected by pull rope with hoist engine, opens vibrating device and hoist engine, continues to add mixed in hopper
Solidifying soil, vibrating feed device is along guide rail from one end of mould to other end uniform motion.
10. the application method of concrete guardrail process equipment according to claim 9, it is characterised in that:The step (1)
In, concrete vibration bar is used in concrete placement.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710042154.0A CN106827213B (en) | 2017-01-20 | 2017-01-20 | A kind of concrete guardrail process equipment and its application method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710042154.0A CN106827213B (en) | 2017-01-20 | 2017-01-20 | A kind of concrete guardrail process equipment and its application method |
Publications (2)
Publication Number | Publication Date |
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CN106827213A true CN106827213A (en) | 2017-06-13 |
CN106827213B CN106827213B (en) | 2017-12-26 |
Family
ID=59120269
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201710042154.0A Expired - Fee Related CN106827213B (en) | 2017-01-20 | 2017-01-20 | A kind of concrete guardrail process equipment and its application method |
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CN (1) | CN106827213B (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0512776A1 (en) * | 1991-05-07 | 1992-11-11 | Partek Concrete Engineering Ltd. | Concrete casting nozzle for casting concrete |
CN103072194A (en) * | 2013-02-02 | 2013-05-01 | 中国建筑第七工程局有限公司 | Prefabricated reinforced concrete anti-collision guardrail mold |
CN204491371U (en) * | 2015-03-27 | 2015-07-22 | 牛瑞刚 | A kind of towed road kerb synovial membrane machine |
CN105603917A (en) * | 2015-12-23 | 2016-05-25 | 广东冠粤路桥有限公司 | Jig frame for making guardrail rebars and construction method of guardrail |
-
2017
- 2017-01-20 CN CN201710042154.0A patent/CN106827213B/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0512776A1 (en) * | 1991-05-07 | 1992-11-11 | Partek Concrete Engineering Ltd. | Concrete casting nozzle for casting concrete |
CN103072194A (en) * | 2013-02-02 | 2013-05-01 | 中国建筑第七工程局有限公司 | Prefabricated reinforced concrete anti-collision guardrail mold |
CN204491371U (en) * | 2015-03-27 | 2015-07-22 | 牛瑞刚 | A kind of towed road kerb synovial membrane machine |
CN105603917A (en) * | 2015-12-23 | 2016-05-25 | 广东冠粤路桥有限公司 | Jig frame for making guardrail rebars and construction method of guardrail |
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Publication number | Publication date |
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CN106827213B (en) | 2017-12-26 |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171226 Termination date: 20190120 |
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CF01 | Termination of patent right due to non-payment of annual fee |