CN218555535U - Aluminium ingot casting mould shedder - Google Patents
Aluminium ingot casting mould shedder Download PDFInfo
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- CN218555535U CN218555535U CN202222663450.1U CN202222663450U CN218555535U CN 218555535 U CN218555535 U CN 218555535U CN 202222663450 U CN202222663450 U CN 202222663450U CN 218555535 U CN218555535 U CN 218555535U
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- mould
- aluminium ingot
- rod
- conveying equipment
- top surface
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 68
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 68
- 239000004411 aluminium Substances 0.000 title claims abstract description 36
- 238000005266 casting Methods 0.000 title claims abstract description 28
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 6
- 230000008901 benefit Effects 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 235000015842 Hesperis Nutrition 0.000 description 1
- 235000012633 Iberis amara Nutrition 0.000 description 1
- 229910001361 White metal Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- RYZCLUQMCYZBJQ-UHFFFAOYSA-H lead(2+);dicarbonate;dihydroxide Chemical compound [OH-].[OH-].[Pb+2].[Pb+2].[Pb+2].[O-]C([O-])=O.[O-]C([O-])=O RYZCLUQMCYZBJQ-UHFFFAOYSA-H 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012857 repacking Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000010969 white metal Substances 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Manufacture And Refinement Of Metals (AREA)
Abstract
The utility model discloses an aluminium ingot casting mould shedder, including portal and conveying equipment. Has the advantages that: can put conveying equipment one end with fashioned aluminium ingot and the mould that uses, conveying equipment carries aluminium ingot and mould to between the splint, the second hydraulic stem starts, promote the motor casing and the splint removal of being connected with servo motor, splint clamp is tight the mould, afterwards, first hydraulic stem starts, promote the crane and rise, promote the mould and leave conveying equipment, afterwards, servo motor starts, drive splint upset 180, and then it is downward to drive the mould upset 180, the cylinder extension, it moves down to promote to hit the ball, it is very big to the mould bottom surface, carry out the drawing of patterns through hitting the vibration, the aluminium ingot can fall the top of conveying equipment, be carried to next process, this device adopts mechanical upset and hits the vibration drawing of patterns, the trouble of artifical drawing of patterns has been saved, demoulding efficiency and security have been improved, be applicable to current aluminium ingot mould, the convenience of use has been improved.
Description
Technical Field
The utility model relates to an aluminium ingot production technical field particularly, relates to an aluminium ingot casting mould shedder.
Background
The aluminum is a silver white metal, the aluminum is a non-ferrous metal which is second to steel in yield and dosage in the world, and the density of the aluminum is only 2.7103g/cm 3 The density of the aluminum is about 1/3 of that of steel, copper or brass, and the aluminum is light, so that the aluminum is commonly used for manufacturing land, sea and air vehicles such as automobiles, trains, subways, ships, airplanes, rockets, airships and the like to reduce self weight and increase loading capacity, and the aluminum is often processed into aluminum ingots for sale and use in order to facilitate transportation and use.
At present, a complete set of aluminum ingot continuous casting production line has appeared, multiple processes such as automatic casting, cooling, demolding, stacking and the like can be completed, but the production line is high in cost, and for small aluminum ingot production plants, the construction and use cost is too high, so that some small aluminum ingots are produced in the current stage by adopting a manual casting and demolding mode, the mold is required to be turned over in manual demolding, the aluminum ingot is separated from the mold through vibration after being beaten, demolding is completed, and the mold is required to be turned back after demolding. Then placing the aluminum ingot casting mold stripping device right below a liquid outlet of the ash frying machine, and enabling aluminum liquid to enter a containing frame and be shaped; clockwise rotation adjusts the pole, two nuts on adjusting the pole remove to the middle part of adjusting the pole simultaneously, make connecting rod and the contained angle crescent between the pole, and then promote the elevator rebound, the elevator rebound in-process promotes the lifter plate, the aluminium ingot that forms is in the top of lifter plate, promote aluminium ingot rebound when the lifter plate rises, until the aluminium ingot breaks away from and holds the frame, thereby accomplish the drawing of patterns of aluminium ingot, can see, this application carries out structural change to original aluminium ingot casting mould, lead to unable aluminium ingot casting mould of being applied to now, the repacking cost is very huge, also can cause the waste of original aluminium ingot casting mould, and is unintentional in manufacturing cost, can further make the improvement.
An effective solution to the problems in the related art has not been proposed yet.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
Not enough to prior art, the utility model provides an aluminium ingot mould shedder possesses the advantage that has improved drawing of patterns efficiency, the direct use of being convenient for, and then solves the problem among the above-mentioned background art.
(II) technical scheme
For realizing the above-mentioned advantage that has improved drawing of patterns efficiency, be convenient for direct use, the utility model discloses a specific technical scheme as follows:
the utility model provides an aluminium ingot casting mould shedder, includes portal and conveying equipment, conveying equipment is installed to the portal below, and the conveying equipment both sides are located portal below fixed mounting has the limit platform to limit bench side is provided with the crane, vertically install first hydraulic stem between limit bench face and the crane, and the vertical fixed mounting of crane top surface has the end plate to end plate one side fixed surface installs the second hydraulic stem, the hoist frame top surface is located end plate other end sliding connection has the motor casing, and the inside fixed mounting of motor casing has servo motor to servo motor output fixed mounting has splint, the piston rod other end and the motor casing other end fixed connection of second hydraulic stem, the portal top surface is located directly over conveying equipment fixed mounting has the cylinder, and the piston rod of cylinder runs through portal fixedly connected with connecting rod to the connecting rod bottom surface is installed and is hit the batting.
Further, the width of the conveying equipment is smaller than the length of the aluminum ingot casting mold, and the type of the conveying equipment is an AR90 metal mesh belt conveyor.
Furthermore, the two ends of the first hydraulic rod are fixedly connected with the bottom surface of the lifting frame and the top surface of the side platform respectively, the two sides of the first hydraulic rod are located on the vertical fixedly connected with first guide rods on the bottom surface of the lifting frame, and the first guide rods penetrate through the side platform and are in sliding connection with the side platform.
Furthermore, a second guide rod is fixedly mounted at one end of the motor shell on two sides of the second hydraulic rod, penetrates through the end plate and is in sliding connection with the end plate.
Furthermore, the clamping plate is of a circular plate type structure, and the surface of the clamping plate is subjected to galling treatment.
Furthermore, the bottom surface of the connecting rod is welded with a sleeve, an inner rod is inserted into the sleeve, the bottom surface of the inner rod is welded with the hitting ball, and a spring is welded between the top surface of the inner rod and the bottom surface of the connecting rod.
Further, a controller is fixedly mounted on the surface of one side of the door frame, and the output end of the controller is electrically connected with the servo motor, the first hydraulic rod, the second hydraulic rod, the air cylinder and the input end of the conveying device.
(III) advantageous effects
Compared with the prior art, the utility model provides an aluminium ingot mould shedder possesses following beneficial effect:
(1) The utility model discloses a conveying equipment, splint, first hydraulic stem, the second hydraulic stem, hit and beat ball and cylinder, when carrying out the aluminium ingot drawing of patterns, can put conveying equipment one end with the mould of fashioned aluminium ingot and use, conveying equipment carries aluminium ingot and mould to between the splint, the second hydraulic stem starts, promote motor casing and the splint removal of being connected with servo motor, splint clamp die, then, first hydraulic stem starts, it risees to promote the crane, promote the mould and leave conveying equipment, then, servo motor starts, drive splint upset 180, and then drive mould upset 180 to the opening downwards, the cylinder extension, it moves down to promote to hit and beat the ball, go on very big to the mould bottom surface, carry out the drawing of patterns through hitting the vibration, the top of conveying equipment can fall to the aluminium ingot, be carried to under in the process, this device adopts mechanical upset and hits the vibration drawing of patterns, the trouble of manual demoulding has been saved, drawing of patterns efficiency and security have been improved, be applicable to current aluminium ingot mould, the convenience of use has been improved.
(2) The utility model discloses a servo motor, the aluminium ingot leaves the mould and accomplishes the drawing of patterns after, and servo motor counter-rotation 180 resets, and then drives the mould opening upwards, and afterwards, first hydraulic stem shrink resets, and second hydraulic stem shrink resets, puts the conveying equipment top surface with the mould, has saved the trouble of artifical upset mould, has further improved the convenience of using.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural view of an aluminum ingot casting mold stripping device provided by the present invention;
fig. 2 is a front view of an aluminum ingot casting mold stripping device provided by the present invention;
FIG. 3 is an enlarged view of a node A of the aluminum ingot mold stripping apparatus provided by the present invention;
fig. 4 is a schematic view of the connection between the connecting rod and the hitting ball according to the present invention.
In the figure:
1. a gantry; 2. a conveying device; 3. a side table; 4. a lifting frame; 5. a first hydraulic lever; 6. a first guide bar; 7. an end plate; 8. a second hydraulic rod; 9. a second guide bar; 10. a servo motor; 11. a motor housing; 12. a splint; 13. a cylinder; 14. a connecting rod; 15. hitting a ball; 16. a controller; 17. an inner rod; 18. a sleeve; 19. a spring.
Detailed Description
For further explanation of the embodiments, the drawings are provided as part of the disclosure and serve primarily to illustrate the embodiments and, together with the description, to explain the principles of operation of the embodiments, and to provide further explanation of the invention and advantages thereof, it will be understood by those skilled in the art that various other embodiments and advantages of the invention are possible, and that elements in the drawings are not to scale and that like reference numerals are generally used to designate like elements.
According to the utility model discloses an embodiment provides an aluminium ingot casting mould shedder.
Referring now to the drawings and the detailed description, as shown in fig. 1-4, an aluminum ingot mold stripping apparatus according to an embodiment of the present invention comprises a gantry 1 and a conveying device 2, wherein the conveying device 2 is installed below the gantry 1, the conveying device 2 passes through the right below the gantry 1, a side table 3 is fixedly installed below the gantry 1 at both sides of the conveying device 2, a lifting frame 4 is arranged above the side table 3, and a first hydraulic rod 5 is vertically installed between the top surface of the side table 3 and the lifting frame 4, wherein both ends of the first hydraulic rod 5 are respectively fixedly connected with the bottom surface of the lifting frame 4 and the top surface of the side table 3, and a first guide rod 6 is vertically fixedly connected with the bottom surface of the lifting frame 4 at both sides of the first hydraulic rod 5, penetrates through the side table 3 and is slidably connected with the side table 3, so as to guide the movement of the lifting frame 4 and avoid the lifting frame 4 from being inclined, an end plate 7 is vertically and fixedly installed on the top surface of the lifting frame 4, a second hydraulic rod 8 is fixedly installed on the surface of one side of the end plate 7, a motor shell 11 is slidably connected to the top surface of the lifting frame 4, which is positioned at the other end of the end plate 7, a servo motor 10 is fixedly installed inside the motor shell 11, a clamping plate 12 is fixedly installed at the output end of the servo motor 10, the other end of a piston rod of the second hydraulic rod 8 is fixedly connected with the other end of the motor shell 11, an air cylinder 13 is fixedly installed on the top surface of the portal frame 1, which is positioned right above the conveying equipment 2, a piston rod of the air cylinder 13 penetrates through the portal frame 1 and is fixedly connected with a connecting rod 14, and a hitting ball 15 is installed on the bottom surface of the connecting rod 14, when the aluminum ingot is demolded, a molded aluminum ingot can be placed at one end of the conveying equipment 2, the conveying equipment 2 conveys the aluminum ingot and the casting ingot to the position between the clamping plate 12, the second hydraulic rod 8 is started to push the motor shell 11 and the clamping plate 12 connected with the servo motor 10 to move, splint 12 presss from both sides tight mould, afterwards, first hydraulic stem 5 starts, promote crane 4 and rise, promote the mould and leave conveying equipment 2, afterwards, servo motor 10 starts, drive splint 12 upset 180, and then drive mould upset 180 to the opening is downward, cylinder 13 extension, promote to hit ball 15 and move down, it is very big to the mould bottom surface, carry out the drawing of patterns through hitting the vibration, the aluminium ingot can fall conveying equipment 2's top, be carried to one process next in, this device adopts mechanical upset and hits the vibration drawing of patterns, the trouble of artifical drawing of patterns has been saved, demoulding efficiency and security have been improved, be applicable to current aluminium ingot mould, the convenience of use has been improved, and simultaneously, the aluminium ingot leaves the mould and accomplishes the drawing of patterns, servo motor 10 reverse rotation 180 resets, and then drive the mould opening upwards, afterwards, first hydraulic stem 5 shrink resets, 8 shrink resets of second hydraulic stem, put the mould to conveying equipment 2 top surfaces, the trouble of artifical upset mould has been saved, the convenience of use has further improved.
In one embodiment, the width of the conveying device 2 is smaller than the length of the aluminum ingot casting mold, the conveying device 2 is an AR90 metal mesh belt conveyor, the top surface of the metal mesh belt of the conveying device 2 is higher than the frame of the conveying device 2, and meanwhile, the metal mesh belt of the conveying device 2 is not affected by high temperature, and the aluminum ingot can be stably conveyed.
In one embodiment, the second guide rods 9 are fixedly installed at two sides of the second hydraulic rod 8 at one end of the motor housing 11, and the second guide rods 9 penetrate through the end plate 7 and are slidably connected with the end plate 7 to guide the movement of the motor housing 11, so that the clamping plate 12 can move smoothly.
In one embodiment, the clamping plate 12 is a circular plate structure, and the surface of the clamping plate 12 is roughened to increase friction and thus improve clamping stability.
In one embodiment, a sleeve 18 is welded on the bottom surface of the connecting rod 14, an inner rod 17 is inserted into the sleeve 18, the bottom surface of the inner rod 17 is welded with the hitting ball 15, a spring 19 is welded between the top surface of the inner rod 17 and the bottom surface of the connecting rod 14, and when the hitting ball 15 hammers an aluminum ingot casting mold, the spring 19 deforms, so that a piston rod of the cylinder 13 is prevented from being damaged due to large reverse impact force, and the cylinder 13 is protected.
In one embodiment, a controller 16 is fixedly mounted on a side surface of the gantry 1, and an output end of the controller 16 is electrically connected with the servo motor 10, the first hydraulic rod 5, the second hydraulic rod 8, the air cylinder 13 and an input end of the conveying device 2, and is in a common control connection form, so that the control by an operator is convenient.
The working principle is as follows:
when the aluminum ingot is demoulded, the formed aluminum ingot and the used casting mold can be placed at one end of the conveying device 2, the conveying device 2 conveys the aluminum ingot and the casting mold to a position between the clamping plate 12, the second hydraulic rod 8 is started, the motor shell 11 and the clamping plate 12 connected with the servo motor 10 are pushed to move, the clamping plate 12 clamps the casting mold, then the first hydraulic rod 5 is started, the lifting frame 4 is pushed to rise, the casting mold is pushed to leave the conveying device 2, then the servo motor 10 is started to drive the clamping plate 12 to overturn for 180 degrees, the casting mold is further driven to overturn for 180 degrees until the opening faces downwards, the air cylinder 13 extends, the hitting ball 15 is pushed to move downwards, the bottom face of the casting mold is greatly demolded through hitting vibration, the top that conveying equipment 2 can fall to the aluminium ingot, be carried to next in the process, this device adopts mechanical upset and hits the vibration drawing of patterns, the trouble of artifical drawing of patterns has been saved, drawing of patterns efficiency and security have been improved, be applicable to current aluminium ingot mould, the convenience of using has been improved, and simultaneously, the aluminium ingot leaves the mould and accomplishes the drawing of patterns after, servo motor 10 counter-rotation 180 resets, and then drive the mould opening upwards, afterwards, 5 shrink of first hydraulic stem resets, 8 shrink of second hydraulic stem resets, 2 top surfaces of conveying equipment are put to the mould, the trouble of artifical upset mould has been saved, the convenience of using has further been improved.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "disposed," "connected," "fixed," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate medium, and may be connected through the inside of two elements or in an interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art according to specific situations.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides an aluminium ingot mould shedder, a serial communication port, including portal (1) and conveying equipment (2), conveying equipment (2) are installed to portal (1) below, and conveying equipment (2) both sides are located portal (1) below fixed mounting has limit platform (3), and limit platform (3) top is provided with crane (4), vertical installation has first hydraulic stem (5) between limit platform (3) top surface and crane (4), and the vertical fixed mounting of crane (4) top surface has end plate (7), and end plate (7) one side fixed surface installs second hydraulic stem (8), crane (4) top surface is located end plate (7) other end sliding connection has motor casing (11), and motor casing (11) inside fixed mounting has servo motor (10) to servo motor (10) output end fixed mounting has splint (12), the piston rod other end and the motor casing (11) other end fixed connection of second hydraulic stem (8), portal (1) top surface is located directly over conveying equipment (2) fixed mounting has cylinder (13), and the piston rod (1) of cylinder (13) runs through connecting rod (14) fixed connection has a ball hitting connecting rod (14) and hammer (15).
2. An aluminium ingot mould release device according to claim 1, wherein the conveying means (2) is of a width less than the aluminium ingot mould length and the conveying means (2) is of the type AR90 metal mesh belt conveyor.
3. An aluminum ingot casting mold stripping device as claimed in claim 1, wherein the two ends of the first hydraulic rod (5) are fixedly connected with the bottom surface of the lifting frame (4) and the top surface of the side table (3) respectively, and the two sides of the first hydraulic rod (5) are vertically and fixedly connected with first guide rods (6) on the bottom surface of the lifting frame (4), and the first guide rods (6) penetrate through the side table (3) and are slidably connected with the side table (3).
4. An aluminum ingot casting mold stripping device according to claim 1, wherein a second guide rod (9) is fixedly mounted at one end of the motor casing (11) on two sides of the second hydraulic rod (8), and the second guide rod (9) penetrates through the end plate (7) and is slidably connected with the end plate (7).
5. An aluminium ingot mould release device according to claim 1, wherein the clamping plate (12) is of a circular plate type structure and the surface of the clamping plate (12) is roughened.
6. An aluminum ingot casting mold stripping device as claimed in claim 1, characterized in that the bottom surface of the connecting rod (14) is welded with a sleeve (18), an inner rod (17) is inserted into the sleeve (18), the bottom surface of the inner rod (17) is welded with the striking ball (15), and a spring (19) is welded between the top surface of the inner rod (17) and the bottom surface of the connecting rod (14).
7. The aluminum ingot casting mold stripping device according to claim 1, wherein a controller (16) is fixedly mounted on one side surface of the portal (1), and an output end of the controller (16) is electrically connected with the servo motor (10), the first hydraulic rod (5), the second hydraulic rod (8), the air cylinder (13) and an input end of the conveying device (2).
Priority Applications (1)
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CN202222663450.1U CN218555535U (en) | 2022-10-10 | 2022-10-10 | Aluminium ingot casting mould shedder |
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CN202222663450.1U CN218555535U (en) | 2022-10-10 | 2022-10-10 | Aluminium ingot casting mould shedder |
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CN218555535U true CN218555535U (en) | 2023-03-03 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116900285A (en) * | 2023-09-08 | 2023-10-20 | 亿川科技(成都)有限责任公司 | Movable ingot casting auxiliary demoulding device suitable for long-term high-temperature working condition |
CN117718460A (en) * | 2024-02-07 | 2024-03-19 | 泰州市冠泰精密铸造厂 | Demolding device for precision casting |
-
2022
- 2022-10-10 CN CN202222663450.1U patent/CN218555535U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116900285A (en) * | 2023-09-08 | 2023-10-20 | 亿川科技(成都)有限责任公司 | Movable ingot casting auxiliary demoulding device suitable for long-term high-temperature working condition |
CN116900285B (en) * | 2023-09-08 | 2023-12-15 | 亿川科技(成都)有限责任公司 | Movable ingot casting auxiliary demoulding method suitable for long-term high-temperature working condition |
CN117718460A (en) * | 2024-02-07 | 2024-03-19 | 泰州市冠泰精密铸造厂 | Demolding device for precision casting |
CN117718460B (en) * | 2024-02-07 | 2024-05-03 | 泰州市冠泰精密铸造厂 | Demolding device for precision casting |
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Effective date of registration: 20240703 Address after: 334500 Factory Building, 16th Road, Industrial Park, Qianshan County, Shangrao City, Jiangxi Province Patentee after: Jiangxi Jupeng Technology Group Co.,Ltd. Country or region after: China Address before: 334500 No. 88, Hekou Industrial Park, Yanshan County, Shangrao, Jiangxi Patentee before: SHANGRAO KANGSHENG INDUSTRIAL Co.,Ltd. Country or region before: China |