CN106827163B - A kind of coconut palm palm fiber mattress process equipment - Google Patents

A kind of coconut palm palm fiber mattress process equipment Download PDF

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Publication number
CN106827163B
CN106827163B CN201611229619.5A CN201611229619A CN106827163B CN 106827163 B CN106827163 B CN 106827163B CN 201611229619 A CN201611229619 A CN 201611229619A CN 106827163 B CN106827163 B CN 106827163B
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China
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fixedly connected
pressing plate
shaft
coconut palm
forming tank
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CN201611229619.5A
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CN106827163A (en
Inventor
李天能
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CHONGQING YONGCHUAN ZHICHENG FURNITURE FACTORY
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Chongqing Liangneng Machinery Co Ltd
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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Processing Of Solid Wastes (AREA)
  • Mechanical Engineering (AREA)

Abstract

The present invention relates to mattress processing technique fields, more particularly, to a kind of coconut palm palm fiber mattress process equipment, including rack and bead cutter, further include breaker, pressing machine and transport device, rack is equipped with shaft and sliding block, the torsional spring being connect with rack is additionally provided in shaft, shaft one end is fixedly connected with ratchet, pawl is fixedly connected on sliding block;Bead cutter includes articles holding table, and articles holding table one end is equipped with waste channel and cutter, and cutter is fixedly connected with control-rod by cross bar, hydraulic press is fixedly connected on cross bar, and hydraulic press is fixedly connected with rack, and control-rod is equipped with ratchet;Pressing machine includes forming tank and pressing plate, pressing plate is horizontally disposed, and the upper end of pressing plate is vertically equipped with compression bar, pressing plate upper end is also fixedly connected with the locating rod that several root long degree are more than compression bar, pressing plate and the cell wall of forming tank are slidably connected, compression bar upper end is equipped with connecting line, and one end of connecting line is fixedly connected with shaft.The present invention can solve the problems, such as that coconut palm palm fibre is wasted.

Description

A kind of coconut palm palm fiber mattress process equipment
Technical field
The present invention relates to mattress processing technique fields, more particularly, to a kind of coconut palm palm fiber mattress process equipment.
Background technology
Coconut palm palm fibre, is the rope extracted from cocoanut husk, has the characteristics that moisture-proof, ventilative, antibacterial, making seat The first-class material of the daily necessitiess such as pad, mattress.The making that mattress is carried out using coconut palm palm fibre needs to use coconut palm palm fibre breaker by coconut palm palm fibre It rubs, the coconut palm palm fibre of rubbing, which enters in pressing machine, tentatively to be pressed, and is needed using bead cutter according to scheduled ruler after completing pressing Very little to be cut to coconut palm plate, the coconut palm plate after cutting is pressed again can form Petiolus Trachycarpi, by Petiolus Trachycarpi and spring, packaging Cloth, which is combined, is formed required coconut palm palm fiber mattress.Since coconut palm palm fibre is after tentatively pressing, need according to scheduled Size carries out trimming to Petiolus Trachycarpi, and the coconut palm palm fibre side cut is discarded mostly, to cause the waste of coconut palm palm fibre.
Invention content
The invention is intended to provide a kind of coconut palm palm fiber mattress process equipment, it can solve the problems, such as that coconut palm palm fibre is wasted.
To achieve the goals above, the present invention provides a kind of coconut palm palm fiber mattress process equipment, including rack and bead cutter, also wraps Breaker, pressing machine and the transport device for connecting breaker and pressing machine are included, rack is equipped with to be rotatablely connected with it Shaft and the sliding block being slidably connected with it are additionally provided with the torsional spring being connect with rack in shaft, and shaft one end is fixedly connected with spine It takes turns, the pawl for being hinged with and coordinating with ratchet is fixedly connected on sliding block;Bead cutter includes articles holding table, and articles holding table one end is equipped with and is crushed The waste channel of device connection and the cutter above waste channel, cutter side are fixedly connected with by cross bar and are vertically set The control-rod set is fixedly connected with the hydraulic press of control cross bar movement on cross bar, and hydraulic press is fixedly connected with rack, control-rod Side wall is equipped with the ratchet coordinated with ratchet;Pressing machine includes forming tank and the pressing plate that is slidably connected with forming tank, pressing plate water Flat setting, and the upper end of pressing plate is vertically equipped with compression bar, pressing plate upper end is also fixedly connected with the positioning that several root long degree are more than compression bar Bar, locating rod are located at below sliding block, and the cell wall of pressing plate and forming tank is slidably connected, and compression bar upper end is secured to connect equipped with one end Connecting line, the other end of connecting line is fixedly connected with shaft.
It the technical principle of the technical program and has the technical effect that:The technical program provides a kind of coconut palm palm fiber mattress process equipment, It can be to the coconut palm plate progress trimming by tentatively pressing by the bead cutter that setting includes articles holding table and cutter.The coconut palm cut away Brown side is fallen directly into the waste channel below cutter, and is entered in breaker by waste channel and broken again It is broken, become rope again.These coconut palm monofilaments constantly enter in the forming tank of pressing machine under the action of transport device, are pressing Under the continuous punching press of plate, coconut palm plate is formed again.
The technical program is additionally provided with the control-rod being connect with cutter, and control-rod can be moved up and down with cutter.Due to control Bar is equipped with the ratchet that coordinates with ratchet, and therefore, when control-rod moves down, ratchet can catch ratchet, to allow ratchet With shaft with respect to gantry rotation so that connecting line is gradually wrapped in shaft.Since connecting line is connect with compression bar, so also allowing pressure Bar is moved up with pressing plate with respect to forming tank.Again because being equipped with torsional spring between ratchet and rack, after ratchet wheel, torsional spring occurs Elastic deformation allows ratchet to have counter-rotational trend.However, being additionally provided with the pawl coordinated with ratchet in rack so that ratchet without Method rotates backward, to allow ratchet gradually to accumulate counter-rotational energy.With the cutting of blade again and again, control-rod It constantly moves up and down, makes the energy that ratchet is put aside increasing, the distance of the opposite molding trench bottom of pressing plate is also increasing.Work as pressure While bar is moved to the top, the locating rod that length is more than compression bar can jack up sliding block upwards so that sliding block is with pawl edge Rack upward sliding, therefore ratchet is unclamped by pawl, is rotated backward under the action of torsional spring, crush board also can be in the work of gravity With lower along forming tank slide downward, punching press is carried out to the coconut palm monofilament in forming tank.
In conclusion the technical program can be recycled the coconut palm palm fibre waste material generated after trimming, reduce to coconut palm palm fibre Waste.In addition, the technical program by setting control-rod and locating rod, can realize the cooperation to the two and ratchet work, To which crush board carries out punching press to the coconut palm monofilament in forming tank automatically so that device more automates.
It is the preferred embodiment of said program below:
Preferred embodiment one:Based on base case, the breaker includes the work box being connected to waste channel and position In being fixedly connected with broken shaft on the rotary electric machine in work box, rotary electric machine, it is fixedly connected on the side wall of broken shaft several A crushing members.By the rotation of rotary electric machine, broken shaft rotation is driven so that the crushing members on broken shaft are constantly in work box Coconut palm palm fibre side broken up and be crushed, allow coconut palm palm fibre side by pressing to become coconut palm monofilament again, in order to other coconut palm palm fibre materials Mixing is pressed again.
Preferred embodiment two:Based on preferred embodiment one, the transport device includes wind turbine and feed pipe, feed pipe one end and work Make connection inside case, the other end of feed pipe is connected to forming tank inside, wind turbine be fixedly connected with the side wall of work box and It is opposite with the end of feed pipe.Broken coconut palm monofilament is completed in breaker under the action of wind turbine, is blown into along feed pipe by wind Forming tank, since wind direction is constant always, coconut palm monofilament stays in the punching press that forming tank waits for pressing plate.
Preferred embodiment three:Based on preferred embodiment two, the fixed pulley being fixedly connected with rack is equipped with above the compression bar, it is described Connecting line one end is connect across fixed pulley with shaft straight up.By the way that fixed pulley is arranged, connecting line is located at fixed pulley and compression bar Between part can be always positioned at vertical direction, to avoid because connecting line inclination pull compression bar, cause pressing plate and forming tank Unbalance stress between side wall so that pressing plate moves up and down not enough smoothly.
Preferred embodiment four:Based on preferred embodiment one, the crushing members are the rod of strip.With use knife as crushing members phase Than coconut palm palm fibre can either be broken up and be formed separately coconut palm monofilament by rod, will not also cut off coconut palm monofilament, to destroy the fiber of coconut palm monofilament Structure influences the quality of coconut palm palm fiber mattress.
Preferred embodiment five:Based on preferred embodiment two, the junction of the feed pipe and forming tank is located at the top of forming tank, When can avoid the downward punching press of pressing plate, since the air pressure of forming tank lower part increases, coconut palm monofilament is caused to enter in feed pipe, to influence The bonding processes of coconut palm palm fibre.
Description of the drawings
Fig. 1 is the structural schematic diagram of the embodiment of the present invention.
Specific implementation mode
Below by specific implementation mode, the present invention is described in further detail:
Reference numeral in Figure of description includes:Rack 1, bead cutter 2, articles holding table 21, cutter 22, breaker 3, work Make case 31, rotary electric machine 32, broken shaft 33, crushing members 34, pressing machine 4, forming tank 41, pressing plate 42, compression bar 43, locating rod 44, Transport device 5, wind turbine 51, feed pipe 52, shaft 6, sliding block 7, ratchet 8, pawl 9, waste channel 10, cross bar 11, control-rod 12, Hydraulic press 13, ratchet 14, connecting line 15, fixed pulley 16.
As shown in Figure 1, a kind of coconut palm palm fiber mattress process equipment, rack 1 is rotatablely connected the present embodiment with shaft 6, also with sliding block 7 It is slidably connected.Shaft 6 is also connect by torsional spring with rack 1, and one end of shaft 6 and the through-hole of ratchet 8 are interference fitted.Sliding block 7 On be hinged with pawl 9, and pawl 9 coordinates with ratchet 8.Bead cutter 2 include horizontally disposed articles holding table 21,21 one end of articles holding table with One end of waste channel 10 connects, and 10 top of waste channel is equipped with cutter 22, and cutter 22 passes through cross bar 11 and vertically arranged control Bar 12 processed is fixedly connected.The center of cross bar 11 is fixedly connected with the working region of hydraulic press 13, and hydraulic press 13 is fixedly connected on machine On frame 1.In addition, being fixedly connected on the side wall of control-rod 12 there are one ratchet 14, which can also coordinate with ratchet 8.
The other end of waste channel 10 is connected to the work box 31 of breaker 3, and rotation is fixedly connected in work box 31 Motor 32.Rotary electric machine 32 is fixedly connected with broken shaft 33, and multiple crushing members 34 are fixedly connected on broken shaft 33, this is broken Part 34 is the rod in strip, and the surface of rod is smooth.The madial wall of work box 31 is also solid with the wind turbine of transport device 5 51 Fixed connection, 31 side wall of work box of 51 face of wind turbine are connect with one end of feed pipe 52 so that work box 31 connects with feed pipe 52 Logical, the other end of feed pipe 52 be connected to the forming tank 41 of pressing machine 4, and the junction of feed pipe 52 and forming tank 41 positioned at The top of 41 side wall of type groove.
Pressing machine 4 further includes the pressing plate 42 being connect with 41 side walls of forming tank, and pressing plate 42 is horizontally disposed, and is pressed The upper end of plate 42 is fixedly connected with vertically arranged 43 lower end of compression bar.The upper end of pressing plate 42 is also fixedly connected with two locating rods 44, the length of locating rod 44 is more than the length of compression bar 43.The upper end of compression bar 43 is fixedly connected with one end of connecting line 15, connecting line 15 other end passes through the fixed pulley 16 being fixedly connected with rack 1 to be fixedly connected with shaft 6 straight up.
In use, the coconut palm plate for completing tentatively to press is placed on articles holding table 21, the edge of coconut palm plate is located at waste channel 10 top.Hydraulic press 13 is controlled, allows cutter 22 and control-rod 12 while moving down, cutter 22 cuts away the side of coconut palm plate, And the ratchet 14 on control-rod 12 catches ratchet 8, and ratchet 8 is allowed to rotate.During ratchet 8 rotates, connecting line 15 starts It is wound in shaft 6 so that compression bar 43, locating rod 44 and pressing plate 42 move up a distance.The side that coconut palm plate is cut off Enter in work box 31 with waste channel 10, the rod rotated is broken up again is broken into coconut palm monofilament.Start wind turbine 51, blows coconut palm Monofilament is passed through feed pipe 52 and enters in forming tank 41.
By the trimming to multiple coconut palm plates, cutter 22 also moves up and down repeatedly so that pressing plate 42 is moved to forming tank 41 Upper end.While pressing plate 42 reaches 41 upper end of forming tank, locating rod 44 jacks up sliding block 7 upwards so that sliding block 7 is with pawl 9 along 1 upward sliding of rack, therefore ratchet 8 is unclamped by pawl 9, is rotated backward under the action of torsional spring, work of the pressing plate 42 in gravity With lower along 41 slide downward of forming tank, punching press is carried out to the coconut palm monofilament in forming tank 41.After pressing plate 42 moves down, locating rod 44 and cunning Block 7 no longer contacts so that slide downward, pawl 9 set back sliding block 7 under the effect of gravity, start extruding work next time.
Above-described is only the embodiment of the present invention, and the common sense such as well known concrete structure and/or characteristic are herein in scheme It does not describe excessively.It should be pointed out that for those skilled in the art, without departing from the structure of the invention, also Several modifications and improvements can be made, these should also be considered as protection scope of the present invention, these all do not interfere with of the invention real The effect and patent practicability applied.The scope of protection required by this application should be based on the content of the claims, specification In the records such as specific implementation mode can be used for explaining the content of claim.

Claims (6)

1. a kind of coconut palm palm fiber mattress process equipment, including rack and bead cutter, it is characterised in that:Further include breaker, pressing machine And the transport device of connection breaker and pressing machine, rack be equipped with the shaft that is rotatablely connected with it and with its company of sliding The sliding block connect is additionally provided with the torsional spring being connect with rack in shaft, and shaft one end is fixedly connected with ratchet, is hinged on sliding block and spine Take turns the pawl of cooperation;Bead cutter includes articles holding table, and articles holding table one end is equipped with the waste channel being connected to breaker and is located at Cutter above waste channel, cutter side are fixedly connected with vertically arranged control-rod by cross bar, are fixedly connected on cross bar There are the hydraulic press of control cross bar movement, hydraulic press to be fixedly connected with rack, the side wall of control-rod is equipped with the spine coordinated with ratchet Tooth;Pressing machine includes forming tank and the pressing plate that is slidably connected with forming tank, and pressing plate is horizontally disposed, and the upper end of pressing plate is vertically set There are compression bar, pressing plate upper end to be also fixedly connected with the locating rod that several root long degree are more than compression bar, locating rod is located at below sliding block, pressing plate Be slidably connected with the cell wall of forming tank, compression bar upper end be equipped with one end be secured to connection connecting line, the other end of connecting line with Shaft is fixedly connected.
2. a kind of coconut palm palm fiber mattress process equipment according to claim 1, it is characterised in that:The breaker includes and gives up Expect the work box and the rotary electric machine in work box that channel is connected to, is fixedly connected with broken shaft on rotary electric machine, is crushed Several crushing members are fixedly connected on the side wall of axis.
3. a kind of coconut palm palm fiber mattress process equipment according to claim 2, it is characterised in that:The transport device includes wind turbine And feed pipe, feed pipe one end are connected to work box, the other end of feed pipe is connected to the forming tank, wind turbine and work box Side wall is fixedly connected and opposite with the end of feed pipe.
4. a kind of coconut palm palm fiber mattress process equipment according to claim 3, it is characterised in that:The compression bar top is equipped with and machine The fixed pulley that frame is fixedly connected, described connecting line one end are connect across fixed pulley with shaft straight up.
5. a kind of coconut palm palm fiber mattress process equipment according to claim 2, it is characterised in that:The crushing members are strip Rod.
6. a kind of coconut palm palm fiber mattress process equipment according to claim 3, it is characterised in that:The feed pipe and forming tank Junction is located at the top of forming tank.
CN201611229619.5A 2016-12-27 2016-12-27 A kind of coconut palm palm fiber mattress process equipment Active CN106827163B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611229619.5A CN106827163B (en) 2016-12-27 2016-12-27 A kind of coconut palm palm fiber mattress process equipment

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Application Number Priority Date Filing Date Title
CN201611229619.5A CN106827163B (en) 2016-12-27 2016-12-27 A kind of coconut palm palm fiber mattress process equipment

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CN106827163B true CN106827163B (en) 2018-10-12

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107415019B (en) * 2017-07-31 2019-04-16 重庆市永川区植成家俱厂 A kind of coir fibre mattress raw material dispersing device
CN112025909B (en) * 2020-07-31 2021-10-22 广东协宏无纺布科技有限公司 Coconut palm mattress processing equipment

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
MXPA00006709A (en) * 1998-01-07 2002-09-18 Enviro Board Corp Fiber panel manufacturing method and apparatus.
SE514103C2 (en) * 1999-05-11 2001-01-08 Valmet Fibertech Ab Method and apparatus for producing lignocellulosic discs
CN105234980A (en) * 2015-10-29 2016-01-13 重庆良能机械有限公司 Automatic cutting device for cocoanut mat

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Effective date of registration: 20181226

Address after: 402168 Chongqing Yongchuan District Satellite Lake Street Shiguisi Village Huilongshan Group

Patentee after: CHONGQING YONGCHUAN ZHICHENG FURNITURE FACTORY

Address before: 402168 Longshan Group of Shiguisi Village, Shuangzhu Town, Yongchuan District, Chongqing

Patentee before: CHONGQING LIANGNENG MACHINERY CO., LTD.

TR01 Transfer of patent right