CN106826524B - Environment-friendly energy-saving FRP product polishing machine and polishing method thereof - Google Patents

Environment-friendly energy-saving FRP product polishing machine and polishing method thereof Download PDF

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Publication number
CN106826524B
CN106826524B CN201710227311.5A CN201710227311A CN106826524B CN 106826524 B CN106826524 B CN 106826524B CN 201710227311 A CN201710227311 A CN 201710227311A CN 106826524 B CN106826524 B CN 106826524B
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China
Prior art keywords
polishing
dust
collection box
dust collection
guide rail
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CN201710227311.5A
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Chinese (zh)
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CN106826524A (en
Inventor
王力
苏婕
张福建
王鸿军
张晋
梁琦
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HENAN DONGHAI COMPOUND MATERIALS CO Ltd
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HENAN DONGHAI COMPOUND MATERIALS CO Ltd
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Publication of CN106826524A publication Critical patent/CN106826524A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B29/00Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
    • B24B29/02Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/02Frames; Beds; Carriages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06Dust extraction equipment on grinding or polishing machines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention discloses an environment-friendly energy-saving FRP product polishing machine which comprises a ceiling, a cylinder, a polishing motor and a dust suction box, wherein the ceiling is provided with a plurality of grooves; the ceiling is fixedly arranged at the top of the wallboard assembly, and vertical guide rails are arranged on the inner walls of two sides of the wallboard assembly; two ends of the fixing plate are in sliding connection with the vertical guide rail on the inner side of the wall plate assembly through the guide rail base; a driving wheel is arranged on a rotating shaft of the polishing motor, and the rotating shaft is fixedly connected with the bottom of the fixing plate through a bearing seat; a linear guide rail is fixed below the polishing head; the roller wheels arranged at the bottom of the dust collection box are fixedly connected with the linear guide rails, the polishing platform is arranged at the top of the dust collection box, and the filter cylinder type dry dust collector is arranged at the bottom of the dust collection box. The environment-friendly energy-saving FRP product polishing machine can capture dust generated during polishing instantly under the action of a lateral negative pressure field (airflow), and the captured dust flows to the air inlet.

Description

Environment-friendly energy-saving FRP product polishing machine and polishing method thereof
Technical Field
The invention relates to the technical field of polishing machine equipment, in particular to an environment-friendly energy-saving FRP product polishing machine and a polishing method thereof.
Background
At present, an environment-friendly and energy-saving FRP product polishing machine is mainly developed and applied to the polishing and polishing process of the surface of a glass fiber reinforced plastic composite material product. When workers polish, workpieces are placed on a station tool, a polishing tool adopted by the workers is an electric or pneumatic sand mill, and due to the fact that FRP products are complex in appearance and different in size, polishing directions and polishing positions are changed frequently when the workers polish, and dust diffusion directions are changed continuously; in addition, when the FRP product is polished, the sand mill runs at a high speed, dust generated by polishing the FRP product diffuses outwards at a high speed along all directions, great difficulty is brought to dust capture, and aiming at the current factory situation, according to the operation mode of workers during polishing, the diffusion direction of the dust and the diffusion speed of the dust, the dust capture mode of locally capturing an air suction cover on site is adopted, the dust capture effect is difficult to achieve, the polishing environment is very severe, and the working efficiency is extremely low.
Disclosure of Invention
The invention aims to provide an environment-friendly energy-saving FRP product polishing machine, which solves the problems in the background technology and has the advantages that: the environment-friendly energy-saving FRP product polishing machine can capture dust generated during polishing instantly under the action of a lateral negative pressure field (airflow), and the captured dust flows to an air inlet.
In order to achieve the purpose, the invention provides the following technical scheme: an environment-friendly energy-saving FRP product polishing machine comprises a ceiling, an air cylinder, a polishing motor and a dust collection box; the ceiling is fixedly arranged at the top of the wallboard assembly, and vertical guide rails are arranged on the inner walls of two sides of the wallboard assembly; one end of the air cylinder is connected with the ceiling through a connecting piece, and the other end of the air cylinder is fixedly connected with a base plate at the top of the fixing plate through a connecting piece; two ends of the fixing plate are in sliding connection with the vertical guide rail on the inner side of the wall plate assembly through the guide rail base; a driving wheel is mounted on a rotating shaft of the polishing motor, the driving wheel is connected with a driven wheel through a belt, the driven wheel is fixedly connected with a polishing head through a rotating shaft, and the rotating shaft is fixedly connected with the bottom of the fixing plate through a bearing seat; a linear guide rail is fixed below the polishing head; the roller wheels arranged at the bottom of the dust collection box are fixedly connected with the linear guide rails, the polishing platform is arranged at the top of the dust collection box, the filter cylinder type dry dust collector is arranged at the bottom of the dust collection box, and the centrifugal fan is arranged below the filter cylinder type dry dust collector.
Preferably, the bottom of the polishing motor is fixedly connected with the top of the fixing plate through a polishing motor fixing seat.
Preferably, air inlets are formed in wall plates on two sides of the dust collection box.
Preferably, an air outlet pipeline is installed at the bottom of the centrifugal fan.
The method as claimed in claim 1, wherein the air cylinder drives the fixed plate to move up and down, the fixed plate drives the polishing head to move up and down, the polishing motor drives the driving wheel to rotate by the rotating shaft, the driving wheel drives the driven wheel to rotate by the belt, the driven wheel drives the polishing head by the rotating shaft, the polishing head polishes the FRP product on the polishing platform, the dust box captures dust generated during polishing and is treated by the filter drum type dry dust collector and then directly collected by the centrifugal fan.
Compared with the prior art, the invention has the beneficial effects that: the filter drum type dry dust collector is installed at the bottom of a dust collection box of the equipment, an air inlet is formed in the side wall of the dust collection box, the centrifugal fan works to drive airflow to flow, the flow structure of side air supply side exhaust air floating dust is captured, an airflow structure (negative pressure field) for laterally capturing dust is formed in the dust collection box, dust generated by an environment-friendly and energy-saving FRP product polishing machine during polishing is captured instantly under the action of the lateral negative pressure field (airflow), the captured dust flows to the air inlet, the capturing mode is extremely high in capturing efficiency and capable of effectively protecting the health of workers, the dust enters the dust collection box through the air inlet, the dust in the dust collection box passes through the filter drum type dry dust collector, the filter drum type dry dust collector adopts a modular MCB series full-automatic pulse filter drum type dust removal filter drum type dry dust collector produced by United states air company, the dust is directly collected in a centrifugal fan after being processed, no dust is discharged in a workshop, the collected dust is regularly cleaned and stored, and can be directly applied to product production as a filling material, and the FRP dust collection requirement for environment protection can be met.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a side view of the present invention;
fig. 3 is a partially enlarged view of the present invention at a.
Description of the drawings: : 1. the polishing machine comprises a ceiling, 2, a cylinder, 3, a backing plate, 4, a polishing head, 5, a fixing plate, 6, a polishing motor, 7, a driving wheel, 8, a belt, 9, a driven wheel, 10, a dust collection box, 11, a wallboard assembly, 12, a vertical guide rail, 13, a guide rail base, 14, a bearing seat, 15, a polishing platform, 16, a linear guide rail, 17, a filter cartridge type dry dust collector, 18, a roller, 19, a polishing motor fixing seat, 20, a centrifugal fan, 21 and an air inlet.
Detailed Description
The technical scheme of the invention is described in detail by combining the attached drawings, and the environment-friendly energy-saving FRP product polishing machine comprises a ceiling 1, a cylinder 2, a polishing motor 6 and a dust suction box 10; the ceiling 1 is fixedly arranged at the top of the wallboard assembly 11, and vertical guide rails 12 are arranged on the inner walls of two sides of the wallboard assembly 11; one end of the air cylinder 2 is connected with the ceiling 1 through a connecting piece, and the other end of the air cylinder 2 is fixedly connected with a base plate 3 at the top of a fixing plate 5 through a connecting piece; two ends of the fixed plate 5 are in sliding connection with a vertical guide rail 12 on the inner side of the wall plate assembly 11 through a guide rail base 13; a driving wheel 7 is mounted on a rotating shaft of the polishing motor 6, the driving wheel 7 is connected with a driven wheel 9 through a belt 8, the driven wheel 9 is fixedly connected with the polishing head 4 through a rotating shaft, and the rotating shaft is fixedly connected with the bottom of the fixing plate 5 through a bearing seat 14; a linear guide rail 16 is fixed below the polishing head 4; the utility model discloses a polishing machine, including dust collection box 10, polishing platform, grinding motor 6, roller 18, linear guide 16, polishing platform 15, filter cylinder dry dust collector 17, centrifugal fan 20, grinding motor fixing base 19 and fixed plate 5's top fixed connection are installed to the gyro wheel 18 and the linear guide 16 fixed connection of dust collection box 10 bottom installation, and polishing platform 15 is installed at the top of dust collection box 10, filter cylinder dry dust collector 17 is installed to the bottom of dust collection box 10, and filter cylinder dry dust collector 17's below, be provided with air intake 21 on the wallboard of dust collection box 10's both sides, the air-out pipeline is installed to centrifugal fan 20's bottom.
The working principle is as follows: when the dust collector is used, the air cylinder 2 works to drive the fixed plate 5 to lift up and down, the stroke of the fixed plate 5 is 200mm, the fixed plate 5 lifts to drive the polishing head 4 to lift up and down, the rotating shaft of the polishing motor 6 drives the driving wheel 7 to rotate, the driving wheel 7 rotates to drive the driven wheel 9 to rotate through the belt 8, the driven wheel 9 rotates to drive the polishing head 4 through the rotating shaft, a filter cylinder type dry dust collector 17 is installed at the bottom of the dust collection box 10, an air inlet 21 is formed in the side wall of the dust collection box 10, the centrifugal fan 20 works to drive airflow to flow, the flow organization of the side air supply side exhaust air which bleaches dust is captured, an airflow organization (negative pressure field) which laterally captures dust is formed in the dust collection box 10, the dust generated during polishing of an environment-friendly and energy-saving product is captured instantly under the action of the lateral negative pressure field (airflow), the captured dust flows to the air inlet 21, the capturing mode is extremely high in capturing efficiency, the health of workers can be effectively protected, the dust enters the dust collection box 10 through the filter cylinder type dry dust collector 17, the dust collection box 17 can be directly used as a dry type dust collection machine for producing, and directly collecting dust, and an FRP (FRP) can be used as a dust collection material after being regularly and directly used in a dry type dust collection factory.
While there have been shown and described what are at present considered the fundamental principles of the invention, its essential features and advantages, the invention further resides in various changes and modifications which fall within the scope of the invention as claimed.

Claims (2)

1. An environment-friendly energy-saving FRP product polishing machine comprises a ceiling (1), a cylinder (2), a polishing motor (6) and a dust collection box (10); the method is characterized in that: the ceiling (1) is fixedly arranged at the top of the wallboard component (11), and vertical guide rails (12) are arranged on the inner walls of two sides of the wallboard component (11); one end of the air cylinder (2) is connected with the ceiling (1) through a connecting piece, and the other end of the air cylinder (2) is fixedly connected with the backing plate (3) at the top of the fixing plate (5) through the connecting piece; two ends of the fixed plate (5) are in sliding connection with a vertical guide rail (12) on the inner side of the wall plate assembly (11) through a guide rail base (13); a driving wheel (7) is mounted on a rotating shaft of the polishing motor (6), the driving wheel (7) is connected with a driven wheel (9) through a belt (8), the driven wheel (9) is fixedly connected with the polishing head (4) through a rotating shaft, and the rotating shaft is fixedly connected with the bottom of the fixing plate (5) through a bearing seat (14); a linear guide rail (16) is fixed below the polishing head (4); a roller (18) arranged at the bottom of the dust collection box (10) is fixedly connected with a linear guide rail (16), a polishing platform (15) is arranged at the top of the dust collection box (10), a filter drum type dry dust collector (17) is arranged at the bottom of the dust collection box (10), and a centrifugal fan (20) is arranged below the filter drum type dry dust collector (17); the bottom of the polishing motor (6) is fixedly connected with the top of the fixing plate (5) through a polishing motor fixing seat (19); air inlets (21) are formed in the wall plates on the two sides of the dust collection box (10); and an air outlet pipeline is arranged at the bottom of the centrifugal fan (20).
2. The polishing method of the environment-friendly energy-saving FRP product polishing machine as recited in claim 1, characterized in that: cylinder (2) drive fixed plate (5) oscilaltion, fixed plate (5) go up and down to drive sanding head (4) and go up and down, grinding motor (6) axis of rotation drives action wheel (7) and rotates, action wheel (7) drive from driving wheel (9) through belt (8) and rotate, drive sanding head (4) through the pivot from driving wheel (9), sanding head (4) polishes the FRP goods of polishing platform (15), dust box (10) are caught behind the dust that produces among the burnishing and polishing process the processing of filter cylinder dry dust collector (17) and are directly collected after leaving fan (20).
CN201710227311.5A 2017-04-10 2017-04-10 Environment-friendly energy-saving FRP product polishing machine and polishing method thereof Active CN106826524B (en)

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CN201710227311.5A CN106826524B (en) 2017-04-10 2017-04-10 Environment-friendly energy-saving FRP product polishing machine and polishing method thereof

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Application Number Priority Date Filing Date Title
CN201710227311.5A CN106826524B (en) 2017-04-10 2017-04-10 Environment-friendly energy-saving FRP product polishing machine and polishing method thereof

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CN106826524B true CN106826524B (en) 2023-03-10

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003135347A (en) * 2001-10-31 2003-05-13 Amano Corp Dry and wet floor surface washing polisher
CN104029100A (en) * 2014-06-30 2014-09-10 陶熔 Automatic grinding and polishing machine for processing special-shaped furniture pieces
CN104249286A (en) * 2014-09-10 2014-12-31 海宁金神五金锁具有限公司 Lock polisher

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016101322A1 (en) * 2014-12-26 2016-06-30 中车北京二七机车有限公司 Steel rail polishing device and steel rail milling and grinding vehicle
CN205888903U (en) * 2016-04-26 2017-01-18 东莞市高端环保科技有限公司 Integral type burnishing and polishing dust remover
CN206029496U (en) * 2016-08-31 2017-03-22 洪奕斯 Environmental protection formula timber burnishing machine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003135347A (en) * 2001-10-31 2003-05-13 Amano Corp Dry and wet floor surface washing polisher
CN104029100A (en) * 2014-06-30 2014-09-10 陶熔 Automatic grinding and polishing machine for processing special-shaped furniture pieces
CN104249286A (en) * 2014-09-10 2014-12-31 海宁金神五金锁具有限公司 Lock polisher

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
吴神丽 ; 李宏穆 ; 孙淑云 ; .一种无尘墙体打磨机的设计.(第01期),全文. *

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