CN106819758A - A kind of test-type composite sterilizing system - Google Patents

A kind of test-type composite sterilizing system Download PDF

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Publication number
CN106819758A
CN106819758A CN201510883272.5A CN201510883272A CN106819758A CN 106819758 A CN106819758 A CN 106819758A CN 201510883272 A CN201510883272 A CN 201510883272A CN 106819758 A CN106819758 A CN 106819758A
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CN
China
Prior art keywords
sterili
type
section
diverter valve
way diverter
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Granted
Application number
CN201510883272.5A
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Chinese (zh)
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CN106819758B (en
Inventor
郑俊
胡学辉
刘益克
王学东
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Shanghai Aodi Automation Equipment Co Ltd
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Shanghai Aodi Automation Equipment Co Ltd
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Priority to CN201510883272.5A priority Critical patent/CN106819758B/en
Publication of CN106819758A publication Critical patent/CN106819758A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/16Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating loose unpacked materials
    • A23L3/18Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating loose unpacked materials while they are progressively transported through the apparatus
    • A23L3/20Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating loose unpacked materials while they are progressively transported through the apparatus with transport along plates
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/16Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating loose unpacked materials
    • A23L3/18Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating loose unpacked materials while they are progressively transported through the apparatus
    • A23L3/22Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating loose unpacked materials while they are progressively transported through the apparatus with transport through tubes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/85Food storage or conservation, e.g. cooling or drying

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  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)
  • Food Preservation Except Freezing, Refrigeration, And Drying (AREA)

Abstract

The present invention relates to a kind of test-type composite sterilizing system.The system includes tubular type sterili-sation unit, scraper-type sterili-sation unit, hopper (3), viscosity sensor and controller, two sterili-sation units are connected in parallel, its input connects hopper (3) two circulation loops of formation with output three-way diverter valve (17) by being input into three-way diverter valve (11) respectively with output end, described viscosity sensor is arranged in hopper (3) and is connected to controller output end, input three-way diverter valve (11) and output three-way diverter valve (17) described in described controller output end connection;Viscosity sensor detects material viscosity and opens direction by controller control input three-way diverter valve (11) and output three-way diverter valve (17), and tubular type sterili-sation unit or scraper-type sterili-sation unit work.Compared with prior art, the present invention has the advantages that simple structure, small volume, easy to operate, suitable experiment use, the automatic sterilizing suitable for different viscosities material are processed.

Description

A kind of test-type composite sterilizing system
Technical field
The present invention relates to a kind of disinfection system, more particularly, to a kind of test-type composite sterilizing system.
Background technology
Food processing industry generally needs to carry out sterilization processing to raw-food material, reaches the stabilisation of food quality.Mesh Preceding conventional sterilization mode is sterilized for heating, because high temperature has obvious lethal effect to bacterium, high temperature becomes thalline Property and solidification, enzyme loses activity, so that bacterial death.
Current disinfection system is mainly used in liquid material or high viscosity, the sterilization of high concentration material.Wherein liquid object Material such as fruit juice, fruit drink, milk, milk product, sauce (flavouring) and soup, high viscosity, high concentration Material such as catsup etc..Existing disinfection system sterile form is more single, it is impossible at the same be applied to liquid material and High viscosity, high concentration material, therefore range of application relatively narrower, while existing disinfection system is widely used in batch life In the industries such as the large-scale production line of product, volume is all huger, and operation maintenance is relatively complicated, and floor space is wide, Be not suitable for experimental implementation to use.
The content of the invention
The purpose of the present invention is exactly to provide a kind of test-type for the defect for overcoming above-mentioned prior art to exist to be combined Formula disinfection system.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of test-type composite sterilizing system, the system includes tubular type sterili-sation unit, scraper-type sterili-sation unit, material Bucket, viscosity sensor and controller, two sterili-sation units are connected in parallel, and its input and output end are respectively by defeated Enter three-way diverter valve and hopper two circulation loops of formation are connected with output three-way diverter valve, described viscosity sensor sets Put in hopper and be connected to controller output end, the described input triplet commutation of described controller output end connection Valve and output three-way diverter valve;
Viscosity sensor detects material viscosity and by controller control input three-way diverter valve and output triplet commutation Valve opens direction, and then tubular type sterili-sation unit or the work of scraper-type sterili-sation unit.
Described tubular type sterili-sation unit and scraper-type heating unit are included the preheating section being sequentially connected by pipeline, added Hot arc and cooling section, to hold warm pipe, described holds temperature pipe detachably to the pipeline between described bringing-up section and cooling section Connection, is heated by preheating section preheating, again by bringing-up section, degerming by heating twice so that bacteria-eliminating efficacy is more It is good, material is cooled to normal temperature finally by cooling section.
The preheating section of described tubular type sterili-sation unit, bringing-up section and cooling section include sleeve pipe, and described sleeve pipe is double Rotating fields, including internal layer cavity and outer layer cavity, described internal layer cavity are sequentially communicated and connect hopper, and outer layer is empty Circulate the liquid of design temperature respectively in chamber, this kind of tubular type sterili-sation unit simple structure, has setting temperature by outer layer cavity The convection current of degree liquid and internal layer cavity material, realizes heat exchange, it is adaptable to low viscosity, low concentration material (such as Milk etc.) heating it is sterilized.
The preheating section of described scraper-type heating unit, bringing-up section and cooling section include sleeve pipe, rotor segment and drive Dynamic motor, described sleeve pipe is double-decker, including internal layer cavity and outer layer cavity, described rotor segment difference Described internal layer cavity is arranged on, described motor connection rotor segment, each internal layer cavity is sequentially communicated and connects Receiving hopper, each outer layer cavity circulates the liquid of design temperature respectively, this kind of scraper-type heating unit be adapted to high viscosity, The heating of high concentration material (such as catsup) is sterilized, by the rotation of rotor segment so that material is heated Uniformly, prevent material to be charred, influence product quality.
The system also includes the first heating plant and the second heating plant, and two heating plants are equipped with inlet and go out Liquid mouthful, the first described heating plant inlet and liquid outlet pass through three-way diverter valve communicating pipe sterili-sation unit respectively Outer layer cavity with scraper-type heating unit preheating section and the sleeve pipe of bringing-up section forms heat cycles loop, described three Logical reversal valve is all connected with controller.
The first described heating plant and the second heating plant include heat-conducting liquid, heater, heating tank and circulation Pump, described heat-conducting liquid and heater is arranged in hot-water cylinder, and described circulating pump is connected to described heating and follows In loop back path.
Described tubular type sterili-sation unit and the set outer tube layer cavity of scraper-type heating unit cooling section are respectively communicated with originally Water forms cooling circuit, by material shape of the running water in flowing and internal layer cavity in outer layer cavity into convection current, So as to carry out effective temperature-reducing.
Product pump and pipeline safety valve are sequentially connected in series between described hopper and input three-way diverter valve, product pump has In beneficial to the set inner tube layer cavity for importing in tubular type sterili-sation unit and scraper-type heating unit material, pipeline peace is set Full valve effectively control pressure can not allow the hypertonia to cause system failure.
Pressure gauge and pipeline counterbalance valve are also connected between described output three-way diverter valve and hopper in turn, due to height Warm sterilization temperature will reach 150 DEG C, not reached under normal pressure, so adding one behind output three-way diverter valve Individual pressure gauge and pipeline counterbalance valve, for monitoring and control pressure, reach required pressure.
Described tubular type sterili-sation unit and the preheating section of scraper-type heating unit, bringing-up section and cooling section exit are all provided with Have temp probe, described temp probe is connected to controller, can real-time detection material actual temperature and in time Make corresponding control, it is ensured that the quality of material.
Compared with prior art, the invention has the advantages that:
(1) be combined for tubular type sterili-sation unit and scraper-type sterili-sation unit by the disinfection system, can be to different viscosities Material sterilization is carried out using different sterili-sation units, it is sterilized by tubular type sterili-sation unit if low viscous material, High-viscosity material is then sterilized by scraper-type sterili-sation unit, and material is also ensured while bactericidal effect is reached Quality;
(2) by setting viscosity sensor automatic identification material viscosity, automation mechanized operation is realized;
(3) the disinfection system structure is compact, and small volume will not destroy nutritional ingredient, ensure that finished product Quality, while be applicable experimental implementation using.
Brief description of the drawings
Fig. 1 is composite sterilizing system structure diagram of the present invention.
In figure, 1 is product pump;2 is pipeline safety valve, and 3 is hopper, and 4 is tubular type preheating section, and 5 add for tubular type Hot arc, 6 to hold warm pipe, and 7 is tubular type cooling section, and 8 is scraper plate preheating section, and 9 is scraper plate bringing-up section, and 10 is to scrape Plate cooling section, 11 is input three-way diverter valve, and 12 is pressure gauge, 13 pipeline counterbalance valves, and 14 is heater, 15 It is heating tank, 16 is circulating pump, and 17 is output three-way diverter valve, and 18 is that heater exports three-way diverter valve, 19 For heater is input into three-way diverter valve, 20 is temp probe.
Specific embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
Embodiment
As shown in figure 1, a kind of test-type composite sterilizing system, the system includes tubular type sterili-sation unit, scraper-type Sterili-sation unit, hopper 3, viscosity sensor and controller, two sterili-sation units are connected in parallel, its input and defeated Go out end and two circulations of the formation of hopper 3 are connected with output three-way diverter valve 17 by being input into three-way diverter valve 11 respectively Loop, described viscosity sensor is arranged in hopper 3 and is connected to controller output end, and described controller is defeated Go out the input three-way diverter valve 11 and output three-way diverter valve 17 described in the connection of end, the described capacity of hopper 3 is 5L;Viscosity sensor is detected material viscosity and is changed by controller control input three-way diverter valve 11 and output threeway Direction, and then tubular type sterili-sation unit or the work of scraper-type sterili-sation unit are opened to valve 17.
Wherein described tubular type sterili-sation unit and scraper-type heating unit include the preheating being sequentially connected by pipeline Section, bringing-up section and cooling section, to hold warm pipe 6, described holds temperature to the pipeline between described bringing-up section and cooling section Pipe 6 is detachably connected, can by needing to change, difference holds the warm time holds warm pipe 6, including 5S, 15S, 30S etc. It is optional.Heated by preheating section preheating, again by bringing-up section, it is degerming by heating twice so that bacteria-eliminating efficacy is more It is good, material is cooled to normal temperature finally by cooling section.
The preheating section of described tubular type sterili-sation unit, bringing-up section and cooling section are respectively tubular type preheating section 4, tubular type and add Hot arc 5 and tubular type cooling section 7, tubular type preheating section 4, tubular type bringing-up section 5 and tubular type cooling section 7 include sleeve pipe, Described sleeve pipe is double-decker, including internal layer cavity and outer layer cavity, described internal layer cavity are sequentially communicated and connect Receiving hopper 3, outer layer cavity circulates the liquid of design temperature respectively, the hot water of the design temperature that circulated in the present embodiment, This kind of tubular type sterili-sation unit simple structure, the convection current for having design temperature liquid and internal layer cavity material by outer layer cavity, Realize heat exchange, it is adaptable to low viscosity, the heating sterilization of the material (such as milk) of low concentration.Described scrapes The preheating section of plate type heating unit, bringing-up section and cooling section are respectively scraper plate preheating section 8, scraper plate bringing-up section 9 and scrape Plate cooling section 10, scraper plate preheating section 8, scraper plate bringing-up section 9 and scraper plate cooling section 10 include that sleeve pipe, rotation are scraped Plate and motor, described sleeve pipe is double-decker, including internal layer cavity and outer layer cavity, and described rotation is scraped Plate is separately positioned on described internal layer cavity, and described motor connection rotor segment, each internal layer cavity connects successively Lead to and connect hopper 3, each outer layer cavity circulates the liquid of design temperature respectively, this kind of scraper-type heating unit is adapted to High viscosity, high concentration material (such as catsup) heating it is sterilized, by the rotation of rotor segment so that Material is heated evenly, and prevents material to be charred, and influences product quality.
Other system also includes the first heating plant and the second heating plant, two heating plants be equipped with inlet and Liquid outlet, the first described heating plant inlet and liquid outlet are sterilized single by three-way diverter valve communicating pipe respectively The outer layer cavity of the sleeve pipe of unit and scraper-type heating unit preheating section and bringing-up section forms heat cycles loop, described Three-way diverter valve is all connected with controller.The first described heating plant and the second heating plant include heat-conducting liquid, Heater 14, heating tank 15 and circulating pump 16, described heat-conducting liquid and heater 14 are arranged on hot-water cylinder 15 Interior, described circulating pump 16 is connected in described heat cycles loop, and heat-conducting liquid uses water in the embodiment, By heating the water to design temperature, circulation loop is formed, carry out heat exchange.Described tubular type sterili-sation unit and The set outer tube layer cavity of scraper-type heating unit cooling section is respectively communicated with running water and forms cooling circuit, by certainly Water flows with the material shape in internal layer cavity into convection current in outer layer cavity, so as to carry out effective temperature-reducing.
Product pump 1 and pipeline safety valve 2 have been sequentially connected in series between described hopper 3 and input three-way diverter valve 11, Product pump 1 is conducive in the set inner tube layer cavity for importing in tubular type sterili-sation unit and scraper-type heating unit material, Setting pipeline safety valve 2 effectively control pressure can not allow the hypertonia to cause system failure.Described output threeway Pressure gauge 12 and pipeline counterbalance valve 13 are also connected between reversal valve 17 and hopper 3 in turn, due to high temperature sterilization Temperature will reach 150 DEG C, not reached under normal pressure, so adding one behind output three-way diverter valve 17 Pressure gauge 12 and pipeline counterbalance valve 13, for monitoring and control pressure, reach required pressure.Described tubular type is pre- Hot arc 4, tubular type bringing-up section 5, tubular type cooling section 7, scraper plate preheating section 8, scraper plate bringing-up section 9 and scraper plate cooling section 10 exits are equipped with temp probe 20, and described temp probe 20 is connected to controller, can real-time detection thing The actual temperature of material simultaneously makes corresponding control in time, it is ensured that the quality of material.
Tubular type sterili-sation unit of the present invention and scraper-type sterili-sation unit difference be, tubular type sterili-sation unit be adapted to low viscosity, The material (such as milk) of low concentration;Scraper-type sterili-sation unit is adapted to high viscosity, high concentration material (such as catsup); By both system integrations in a set of automatic system, the various process conditions required for both facilitating experiment are fitted again Close the product test of various viscosity;Solve that existing disinfection system production capacity is larger or sterile form is more single, body Product is all huger, operation maintenance is relatively complicated, floor space is wide, be not suitable for the difficulty that experimental implementation is used.

Claims (10)

1. a kind of test-type composite sterilizing system, it is characterised in that the system includes tubular type sterili-sation unit, scrapes Board-like sterili-sation unit, hopper (3), viscosity sensor and controller, two sterili-sation units are connected in parallel, its input End connects hopper (3) by being input into three-way diverter valve (11) with output three-way diverter valve (17) respectively with output end Two circulation loops are formed, described viscosity sensor is arranged in hopper (3) and is connected to controller output end, The described input three-way diverter valve (11) of described controller output end connection and output three-way diverter valve (17);
Viscosity sensor detects material viscosity and by controller control input three-way diverter valve (11) and output threeway Reversal valve (17) opens direction, and then tubular type sterili-sation unit or the work of scraper-type sterili-sation unit.
2. a kind of test-type composite sterilizing system according to claim 1, it is characterised in that described Tubular type sterili-sation unit and scraper-type heating unit include the preheating section, bringing-up section and the cooling that are sequentially connected by pipeline Section, the pipeline between described bringing-up section and cooling section is to hold temperature pipe (6), and described holds temperature pipe (6) detachably Connection.
3. a kind of test-type composite sterilizing system according to claim 2, it is characterised in that described The preheating section of tubular type sterili-sation unit, bringing-up section and cooling section include sleeve pipe, and described sleeve pipe is double-decker, bag Internal layer cavity and outer layer cavity are included, described internal layer cavity is sequentially communicated and connects hopper (3), outer layer cavity difference The liquid of circulation design temperature.
4. a kind of test-type composite sterilizing system according to claim 2, it is characterised in that described The preheating section of scraper-type heating unit, bringing-up section and cooling section include sleeve pipe, rotor segment and motor, institute The sleeve pipe stated is double-decker, including internal layer cavity and outer layer cavity, described rotor segment are separately positioned on described Internal layer cavity, described motor connection rotor segment, each internal layer cavity is sequentially communicated and connects hopper (3), Each outer layer cavity circulates the liquid of design temperature respectively.
5. a kind of test-type composite sterilizing system according to claim 4, it is characterised in that the system Also include the first heating plant and the second heating plant, two heating plants are equipped with inlet and liquid outlet, described The first heating plant inlet and liquid outlet respectively pass through three-way diverter valve communicating pipe sterili-sation unit and scraper-type The outer layer cavity of the sleeve pipe of heating unit preheating section and bringing-up section forms heat cycles loop, described three-way diverter valve It is all connected with controller.
6. a kind of test-type composite sterilizing system according to claim 5, it is characterised in that described First heating plant and the second heating plant include heat-conducting liquid, heater (14), heating tank (15) and follow Ring pump (16), described heat-conducting liquid and heater (14) are arranged in hot-water cylinder (15), described circulation Pump (16) is connected in described heat cycles loop.
7. a kind of test-type composite sterilizing system according to claim 4, it is characterised in that described The set outer tube layer cavity of tubular type sterili-sation unit and scraper-type heating unit cooling section is respectively communicated with running water and forms cooling Circulation loop.
8. a kind of test-type composite sterilizing system according to claim 1, it is characterised in that described Product pump (1) and pipeline safety valve (2) have been sequentially connected in series between hopper (3) and input three-way diverter valve.
9. a kind of test-type composite sterilizing system according to claim 1, it is characterised in that described Pressure gauge (12) and pipeline counterbalance valve are also connected with turn between output three-way diverter valve (17) and hopper (3) (13)。
10. a kind of test-type composite sterilizing system according to claim 1, it is characterised in that described The preheating section of tubular type sterili-sation unit and scraper-type heating unit, bringing-up section and cooling section exit are equipped with temp probe (20), described temp probe (20) is connected to controller.
CN201510883272.5A 2015-12-03 2015-12-03 Experimental compound sterilization system Active CN106819758B (en)

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CN106819758B CN106819758B (en) 2023-12-22

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111965001A (en) * 2019-05-20 2020-11-20 内蒙古伊利实业集团股份有限公司 Liquid sample heat treatment device and method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101133761A (en) * 2007-08-14 2008-03-05 李振先 Process flow of the full-automatic ultra-high temperature sterilization machine
CN203072851U (en) * 2012-12-30 2013-07-24 上海沃迪自动化装备股份有限公司 Experimental type sterilizing system
CN103892402A (en) * 2012-12-30 2014-07-02 上海沃迪自动化装备股份有限公司 Pilot plant test sterilization system
CN103892403A (en) * 2012-12-30 2014-07-02 上海沃迪自动化装备股份有限公司 Micro sterilization system
CN104351907A (en) * 2014-10-30 2015-02-18 何隆涛 Scraper type high-viscosity fluid food sterilizer

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101133761A (en) * 2007-08-14 2008-03-05 李振先 Process flow of the full-automatic ultra-high temperature sterilization machine
CN203072851U (en) * 2012-12-30 2013-07-24 上海沃迪自动化装备股份有限公司 Experimental type sterilizing system
CN103892402A (en) * 2012-12-30 2014-07-02 上海沃迪自动化装备股份有限公司 Pilot plant test sterilization system
CN103892403A (en) * 2012-12-30 2014-07-02 上海沃迪自动化装备股份有限公司 Micro sterilization system
CN104351907A (en) * 2014-10-30 2015-02-18 何隆涛 Scraper type high-viscosity fluid food sterilizer

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111965001A (en) * 2019-05-20 2020-11-20 内蒙古伊利实业集团股份有限公司 Liquid sample heat treatment device and method

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