CN103892402A - Pilot plant test sterilization system - Google Patents
Pilot plant test sterilization system Download PDFInfo
- Publication number
- CN103892402A CN103892402A CN201210587921.3A CN201210587921A CN103892402A CN 103892402 A CN103892402 A CN 103892402A CN 201210587921 A CN201210587921 A CN 201210587921A CN 103892402 A CN103892402 A CN 103892402A
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- China
- Prior art keywords
- heat exchanger
- pilot
- sterilization
- pipeline
- sterilization system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000001954 sterilising effect Effects 0.000 title claims abstract description 39
- 238000004659 sterilization and disinfection Methods 0.000 title claims abstract description 36
- 238000001816 cooling Methods 0.000 claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 25
- 238000011020 pilot scale process Methods 0.000 claims abstract description 16
- 239000000523 sample Substances 0.000 claims abstract description 8
- 238000010438 heat treatment Methods 0.000 claims description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 238000004140 cleaning Methods 0.000 claims 2
- 239000008399 tap water Substances 0.000 claims 2
- 235000020679 tap water Nutrition 0.000 claims 2
- 238000011084 recovery Methods 0.000 claims 1
- 238000009776 industrial production Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 3
- 238000004064 recycling Methods 0.000 abstract 1
- 239000000047 product Substances 0.000 description 9
- 230000002000 scavenging effect Effects 0.000 description 5
- 239000011344 liquid material Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000006227 byproduct Substances 0.000 description 2
- 235000013365 dairy product Nutrition 0.000 description 2
- 235000015203 fruit juice Nutrition 0.000 description 2
- 238000009928 pasteurization Methods 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 235000013405 beer Nutrition 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 235000013616 tea Nutrition 0.000 description 1
Images
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B2/00—Preservation of foods or foodstuffs, in general
- A23B2/20—Preservation of foods or foodstuffs, in general by heating materials in packages which are progressively transported, continuously or stepwise, through the apparatus
- A23B2/203—Preservation of foods or foodstuffs, in general by heating materials in packages which are progressively transported, continuously or stepwise, through the apparatus with packages moving on the spot while being transported
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Preparation or treatment thereof
- A23L2/02—Non-alcoholic beverages; Dry compositions or concentrates therefor; Preparation or treatment thereof containing fruit or vegetable juices
- A23L2/08—Concentrating or drying of juices
- A23L2/10—Concentrating or drying of juices by heating or contact with dry gases
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12H—PASTEURISATION, STERILISATION, PRESERVATION, PURIFICATION, CLARIFICATION OR AGEING OF ALCOHOLIC BEVERAGES; METHODS FOR ALTERING THE ALCOHOL CONTENT OF FERMENTED SOLUTIONS OR ALCOHOLIC BEVERAGES
- C12H1/00—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages
- C12H1/12—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages without precipitation
- C12H1/16—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages without precipitation by physical means, e.g. irradiation
- C12H1/18—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages without precipitation by physical means, e.g. irradiation by heating
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Food Science & Technology (AREA)
- Health & Medical Sciences (AREA)
- Organic Chemistry (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Polymers & Plastics (AREA)
- Toxicology (AREA)
- Bioinformatics & Cheminformatics (AREA)
- General Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Genetics & Genomics (AREA)
- Biochemistry (AREA)
- Nutrition Science (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
- Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
Abstract
本发明涉及一种中试杀菌系统，该系统包括通过管路依次连接的平衡缸、物料泵、预热装置、杀菌装置、持温管及冷却装置，管路上设有安全阀、压力传感器、温度探头及背压阀；平衡缸中的物料通过物料泵进入预热装置，经过预热装置预热后，物料进入杀菌装置进行加热杀菌，然后通过持温管进入冷却装置冷却，最后流回平衡缸或其他回收装置。与现有技术相比，本发明能实现工业型生产线中所需求的灭菌效果，而且不需要像工业生产中设备结构和体积那样庞大，操作复杂；本发明的中试杀菌系统结构比较紧凑，体积小，占地面积小，容易操作与维修。
The invention relates to a pilot-scale sterilizing system, which includes a balance cylinder, a material pump, a preheating device, a sterilizing device, a temperature-holding pipe and a cooling device connected sequentially through a pipeline, and the pipeline is provided with a safety valve, a pressure sensor, a temperature Probe and back pressure valve; the material in the balance cylinder enters the preheating device through the material pump, after being preheated by the preheating device, the material enters the sterilization device for heat sterilization, and then enters the cooling device through the temperature maintaining pipe to cool, and finally flows back to the balance cylinder or other recycling devices. Compared with the prior art, the present invention can realize the sterilization effect required in the industrial production line, and does not need to be as bulky as the equipment structure and volume in industrial production, and the operation is complicated; the pilot scale sterilization system of the present invention is relatively compact in structure, Small size, small footprint, easy operation and maintenance.
Description
Technical field
The present invention relates to disinfection system, especially relate to a kind of pilot scale disinfection system.
Background technology
Disinfection system is mainly used in the Pasteur of the liquid materials such as dairy products, fruit juice, tea beverage, beer, health drink, super Pasteur, ultra high temperature sterilization.Disinfection system is mainly that at high temperature liquid towards material carries out sterilization, reaches the effect of liquid material germ-free condition.
Carry out the system of high temperature sterilization for liquid materials such as some dairy products, fruit juice, be widely used in the industries such as the large scale industry production line of batch production, existing disinfection system production capacity is large, bulky, operation more complicated, be not easy to maintenance and repair, needed raw material is also many, is not suitable for pilot production line operation and uses.
Summary of the invention
Object of the present invention is exactly to provide a kind of simple in structure, easy to operate pilot scale disinfection system in order to overcome the defect that above-mentioned prior art exists.
Object of the present invention can be achieved through the following technical solutions:
A kind of pilot scale disinfection system, this system comprises the compensating cylinder, product pump, preheating device, the sterilizing unit that connect successively by pipeline, holds temperature pipe and cooling device, and described pipeline is provided with safety valve, pressure sensor, temp probe and counterbalance valve.
The heating equipment that described preheating device includes heat exchanger and is connected with heat exchanger with sterilizing unit.
Described heat exchanger is double pipe heat exchanger, described heating equipment is heating boiler, in described heating boiler, be provided with heater, between heating boiler and double pipe heat exchanger, be connected by pipeline, flow of hot water in heating boiler is through the outer tube of double pipe heat exchanger, by hot water to the heating material in the inner tube of double pipe heat exchanger.
Pipeline between described heating boiler and double pipe heat exchanger is provided with circulating pump.
Described cooling device comprises double pipe heat exchanger, and the flow through outer tube of double pipe heat exchanger of running water is cooling to the material in the inner tube of double pipe heat exchanger by running water.
Described holds between Wen Guanyu sterilizing unit and cooling device as changeable type connects.The described Wen Guanke that holds is selected from 5S, 15S, 30S.
Described safety valve is located on the pipeline between product pump and preheating device, and described pressure sensor and counterbalance valve are all located on cooling device pipeline below, and described temp probe is located on the pipeline in preheating device, sterilizing unit and cooling device exit.
This pilot scale disinfection system also comprises scavenging pump, and described scavenging pump is connected in parallel on the two ends of product pump.
In described compensating cylinder, be provided with agitator.
Pipeline between product pump and preheating device is provided with pressure regulator valve.The pipeline that heating pipe line is connected with water source is provided with stop valve.
Owing to being provided with pressure sensor and counterbalance valve on the pipeline after cooling device, and heater heating to material by hot water, the material in the inner tube of double pipe heat exchanger can be reached more than 130 ℃, the condition of the sterilizing that reaches a high temperature.
Material in compensating cylinder enters preheating device by product pump, and after preheating device preheating, material enters sterilizing unit and carries out pasteurization, and then by holding warm pipe, to enter cooling device cooling, finally flows back to compensating cylinder or other retracting devices.
Compared with prior art, the present invention has the following advantages:
Pilot scale disinfection system of the present invention can be realized required sterilization effect in industrial production line, and do not need as device structure in industrial production and volume huge, complicated operation; Pilot scale disinfection system structure of the present invention is compact, and volume is little, and floor space is little, easily Operation and Maintenance.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
In figure, 1 is agitator, and 2 is compensating cylinder, 3 is scavenging pump, and 4 is product pump, and 5 is safety valve, 6 is pressure regulator valve, and 7 is circulating pump, and 8 is heating boiler, 9 is double pipe heat exchanger, and 10 is temp probe, and 11 is pressure sensor, 12 is counterbalance valve, and 13 for holding temperature pipe, and 14 is stop valve, A is preheating device, and B is sterilizing unit, and C is cooling device.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
Embodiment
A kind of pilot scale disinfection system, as shown in Figure 1, this system comprises the compensating cylinder 2, product pump 4, preheating device A, the sterilizing unit B that connect successively by pipeline, holds temperature pipe 13 and cooling device C, and pipeline is provided with safety valve 5, pressure sensor 11, temp probe 10 and counterbalance valve 12.The heating equipment that preheating device A includes heat exchanger and is connected with heat exchanger with sterilizing unit B.Heat exchanger is double pipe heat exchanger 9, heating equipment is heating boiler 8, in heating boiler 8, be provided with heater, between heating boiler 8 and double pipe heat exchanger 9, be connected by pipeline, flow of hot water in heating boiler 8 is through the outer tube of double pipe heat exchanger 9, by hot water to the heating material in the inner tube of double pipe heat exchanger 9.Pipeline between heating boiler 8 and double pipe heat exchanger 9 is provided with circulating pump 7.Cooling device C comprises double pipe heat exchanger 9, and the flow through outer tube of double pipe heat exchanger 9 of running water is cooling to the material in the inner tube of double pipe heat exchanger 9 by running water.Hold between temperature pipe 13 and sterilizing unit B and cooling device C as changeable type is connected.Hold temperature pipe 13 and can be selected from 5S, 15S, 30S.Safety valve 5 is located on the pipeline between product pump 4 and preheating device A, and pressure sensor 11 and counterbalance valve 12 are all located on cooling device C pipeline below, and temp probe 10 is located on the pipeline in preheating device A, sterilizing unit B and cooling device C exit.This pilot scale disinfection system also comprises scavenging pump 3, and scavenging pump 3 is connected in parallel on the two ends of product pump 4.In compensating cylinder 2, be provided with agitator 1.Pipeline between product pump 4 and preheating device A is provided with pressure regulator valve 6.The pipeline that heating pipe line is connected with water source is provided with stop valve 14.The volume of compensating cylinder 2 is generally 20～30L, and in the present embodiment, the volume of compensating cylinder 2 is 25L.
Owing to being provided with pressure sensor 11 and counterbalance valve 12 on the pipeline after cooling device C, and heater heating to material by hot water, the material in the inner tube of double pipe heat exchanger 9 can be reached more than 130 ℃, the condition of the sterilizing that reaches a high temperature.Material in compensating cylinder 2 enters preheating device A by product pump 4, and after preheating device A preheating, material enters sterilizing unit B and carries out pasteurization, and then by holding temperature pipe 13, to enter cooling device C cooling, finally flows back to compensating cylinder 2 or other retracting devices.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210587921.3A CN103892402A (en) | 2012-12-30 | 2012-12-30 | Pilot plant test sterilization system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210587921.3A CN103892402A (en) | 2012-12-30 | 2012-12-30 | Pilot plant test sterilization system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103892402A true CN103892402A (en) | 2014-07-02 |
Family
ID=50984230
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210587921.3A Pending CN103892402A (en) | 2012-12-30 | 2012-12-30 | Pilot plant test sterilization system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103892402A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105104525A (en) * | 2015-07-31 | 2015-12-02 | 江苏楷益智能科技有限公司 | Vacuum transient heating and sterilizing device |
| CN105341592A (en) * | 2014-08-18 | 2016-02-24 | 浙江天子股份有限公司 | Production method of orange sacs suspension products |
| CN106173789A (en) * | 2016-07-08 | 2016-12-07 | 宿迁市江南大学产业技术研究院 | A kind of energy-conservation high-quality drink sterilization control system |
| CN106819758A (en) * | 2015-12-03 | 2017-06-13 | 上海沃迪自动化装备股份有限公司 | A kind of test-type composite sterilizing system |
| CN111629989A (en) * | 2018-01-16 | 2020-09-04 | 大日本印刷株式会社 | Cleaning and sterilizing method for beverage filling device |
| CN111965001A (en) * | 2019-05-20 | 2020-11-20 | 内蒙古伊利实业集团股份有限公司 | Liquid sample heat treatment device and method |
| CN116172153A (en) * | 2022-09-29 | 2023-05-30 | 河北雅果食品有限公司 | Jam radio frequency sterilization method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101133761A (en) * | 2007-08-14 | 2008-03-05 | 李振先 | Process flow of the full-automatic ultra-high temperature sterilization machine |
| CN101653170A (en) * | 2009-09-01 | 2010-02-24 | 杭州松源机械制造有限公司 | Double tube type superhigh temperature sterilization machine system and sterilization technology |
| CN101766276A (en) * | 2010-01-15 | 2010-07-07 | 厦门惠尔康食品有限公司 | Method for sterilizing and filling liquid cereal product |
-
2012
- 2012-12-30 CN CN201210587921.3A patent/CN103892402A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101133761A (en) * | 2007-08-14 | 2008-03-05 | 李振先 | Process flow of the full-automatic ultra-high temperature sterilization machine |
| CN101653170A (en) * | 2009-09-01 | 2010-02-24 | 杭州松源机械制造有限公司 | Double tube type superhigh temperature sterilization machine system and sterilization technology |
| CN101766276A (en) * | 2010-01-15 | 2010-07-07 | 厦门惠尔康食品有限公司 | Method for sterilizing and filling liquid cereal product |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105341592A (en) * | 2014-08-18 | 2016-02-24 | 浙江天子股份有限公司 | Production method of orange sacs suspension products |
| CN105341592B (en) * | 2014-08-18 | 2018-01-02 | 浙江天子股份有限公司 | A kind of production method of citrus cyst product |
| CN105104525A (en) * | 2015-07-31 | 2015-12-02 | 江苏楷益智能科技有限公司 | Vacuum transient heating and sterilizing device |
| CN106819758A (en) * | 2015-12-03 | 2017-06-13 | 上海沃迪自动化装备股份有限公司 | A kind of test-type composite sterilizing system |
| CN106819758B (en) * | 2015-12-03 | 2023-12-22 | 上海沃迪自动化装备股份有限公司 | Experimental compound sterilization system |
| CN106173789A (en) * | 2016-07-08 | 2016-12-07 | 宿迁市江南大学产业技术研究院 | A kind of energy-conservation high-quality drink sterilization control system |
| CN111629989A (en) * | 2018-01-16 | 2020-09-04 | 大日本印刷株式会社 | Cleaning and sterilizing method for beverage filling device |
| CN111965001A (en) * | 2019-05-20 | 2020-11-20 | 内蒙古伊利实业集团股份有限公司 | Liquid sample heat treatment device and method |
| CN116172153A (en) * | 2022-09-29 | 2023-05-30 | 河北雅果食品有限公司 | Jam radio frequency sterilization method |
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Application publication date: 20140702 |