CN106816798A - A kind of processing mold for manufacturing planar all-plastic commutator - Google Patents
A kind of processing mold for manufacturing planar all-plastic commutator Download PDFInfo
- Publication number
- CN106816798A CN106816798A CN201510851711.4A CN201510851711A CN106816798A CN 106816798 A CN106816798 A CN 106816798A CN 201510851711 A CN201510851711 A CN 201510851711A CN 106816798 A CN106816798 A CN 106816798A
- Authority
- CN
- China
- Prior art keywords
- template
- commutator
- mounting groove
- processing mold
- plastic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000012545 processing Methods 0.000 title claims abstract description 18
- 238000007493 shaping process Methods 0.000 claims description 4
- 238000012216 screening Methods 0.000 abstract description 8
- 238000003801 milling Methods 0.000 abstract description 4
- 239000000047 product Substances 0.000 description 6
- 239000013589 supplement Substances 0.000 description 5
- 238000000465 moulding Methods 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 239000010445 mica Substances 0.000 description 3
- 229910052618 mica group Inorganic materials 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/06—Manufacture of commutators
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Motor Or Generator Current Collectors (AREA)
Abstract
The present invention relates to a kind of processing mold for manufacturing planar all-plastic commutator, described template (1) upper surface middle part is evenly arranged the mounting groove (2) no less than four, described mounting groove (2) middle part is disposed with punch-pin (3) vertically, assembling plastic housing (5) is installed in described mounting groove (2), it is provided between described adjacent two piece locating rod (15) and is matched with it and around the commutator segment (4) in circular detent (13) center of circle, described template (1) upper surface is disposed with upper die plate (9), described upper die plate (9) middle part is provided with the jointing plate (10) through upper die plate (9), profiled sheeting (11) corresponding with mounting groove (2) uniformly is installed on jointing plate (10).The features such as present invention has simple structure, improves screening speed, saved groove milling operation, greatly improved the speed of production of commutator.
Description
Technical field
It is more particularly to a kind of to be changed for manufacturing plane full-plastic the present invention relates to planar all-plastic commutator manufacturing technology field
To the processing mold of device.
Background technology
Originally need to install mica sheet and commutator segment in processing mold when planar all-plastic commutator is manufactured, lead to
Cross after screening, phenolic moulding powder, commutator segment and mica sheet are pressed into commutator, afterwards by small milling machine to commutator
Groove milling operation is carried out, after completion, whole commutator is taken out, this processing mode screening process is more complicated, in order to improve
The production efficiency of commutator, designs a kind of new processing mold and is necessary.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of processing mold for manufacturing planar all-plastic commutator, have
Simple structure, the features such as improve screening speed, saved groove milling operation, greatly improved the speed of production of commutator.
The technical solution adopted for the present invention to solve the technical problems is：There is provided a kind of for manufacturing planar all-plastic commutator
Processing mold, including template, mounting groove and punch-pin, described template upper surface middle part are evenly arranged the peace no less than four
Tankage, described mounting groove middle part is disposed with punch-pin vertically, and assembling plastic housing, described dress are provided with described mounting groove
It is in discoideus structure with plastic housing, middle part is disposed with circular detent, and circular detent middle part sole arrangement has through hole,
Described circular detent is disposed with a circle locating ring near assembling plastic housing edge, on described circular detent
Even to be disposed with a circle locating rod, described locating rod has several, and its one end is fitted with the side of through hole, the other end with it is fixed
Position ring inner ring surface laminating, is provided between described adjacent two piece locating rod and match with it and around the circular detent center of circle
Commutator segment, described template upper surface is disposed with upper die plate, and described upper die plate middle part is provided with the patch through upper die plate
Plywood, is uniformly provided with profiled sheeting corresponding with mounting groove, by arranging punch-pin on jointing plate so that logical in the middle part of commutator
Hole is molded, and by arranging mounting groove, for placing assembling plastic housing, convenient commutation is used for by installing assembling plastic housing
Device piece screening, improves commutator manufacturing speed, and locating rod is enclosed by arrangement one, for causing commutator segment positioning.
The structure of assembling plastic housing bottom surface matches with the structure of commutator segment, when the commutator for needing to manufacture other structures when
Wait, can be with the structure of capping assembling plastic housing bottom surface so that processing mold can produce the commutator of other structures.
Used as one kind supplement to technical solutions according to the invention, described template lower surface is provided with base plate, described bottom
Plate both sides have been arranged symmetrically strip projection, are used for protecting the lower surface of template by mounting base, by arranging that strip is raised,
For facilitating the transport of base plate.
Used as one kind supplement to technical solutions according to the invention, it is recessed that the described middle side part of template two has been arranged symmetrically strip
Groove, arranges that strip groove is used for facilitating the transport and storage of template by template both sides.
As one kind supplement to technical solutions according to the invention, vertical guide rod is installed at described template corner, it is described
Vertical lower end of the guide rod be inserted in base plate through template, by arranging vertical guide rod, facilitate the installation of template and upper die plate.
Used as one kind supplement to technical solutions according to the invention, described profiled sheeting lower surface is disposed with and product matching
Product shaping groove, by the structure for arranging the convenient control product of product shaping groove.
Used as one kind supplement to technical solutions according to the invention, described commutator segment one end fits with punch-pin outer ring,
The other end is fitted with locating ring inner ring side, increases the tight ness rating between commutator and compressing phenolic moulding powder main body, is improved
The quality of commutator.
Beneficial effect
The present invention relates to a kind of processing mold for manufacturing planar all-plastic commutator, by arranging punch-pin so that commutator
The through hole at middle part is molded, and by arranging mounting groove, for placing assembling plastic housing, is used for by installing assembling plastic housing
Facilitate commutator segment screening, improve commutator manufacturing speed, locating rod is enclosed by arrangement one, for causing commutator segment positioning.
The features such as present invention also has simple structure, good seal performance, long service life, simple assembling, reduction production cost.
Brief description of the drawings
Fig. 1 is the topology view of template of the present invention；
Fig. 2 is the topology view of upper die plate of the present invention；
Fig. 3 is that assembling plastic housing of the present invention obtains topology view.
Diagram：1st, template, 2, mounting groove, 3, punch-pin, 4, commutator segment, 5, assembling plastic housing, 6, base plate, 7, long
Bar groove, 8, vertical guide rod, 9, upper die plate, 10, jointing plate, 11, profiled sheeting, 12, through hole, 13, circular positioning
Groove, 14, locating ring, 15, locating rod.
Specific embodiment
With reference to specific embodiment, the present invention is expanded on further.It should be understood that these embodiments be merely to illustrate the present invention and
It is not used in limitation the scope of the present invention.In addition, it is to be understood that after the content for having read instruction of the present invention, people in the art
Member can make various changes or modifications to the present invention, and these equivalent form of values equally fall within the application appended claims and limited
Scope.
Embodiments of the present invention are related to a kind of processing mold for manufacturing planar all-plastic commutator, as shown in Fig. 1-3,
Including template 1, mounting groove 2 and punch-pin 3, the described upper surface of template 1 middle part is evenly arranged the installation no less than four
Groove 2, the described middle part of mounting groove 2 is disposed with punch-pin 3 vertically, and assembling plastic housing 5, institute are provided with described mounting groove 2
The assembling plastic housing 5 stated is in discoideus structure, and middle part is disposed with circular detent 13, the middle part bottom of circular detent 13
Face is disposed with through hole 12, and described circular detent 13 is disposed with a circle locating ring 14 near assembling plastic housing 5 edge,
A circle locating rod 15 is evenly arranged on described circular detent 13, described locating rod 15 has several, one
End is fitted with the side of through hole 12, and the other end is fitted with the inner ring surface of locating ring 14, described adjacent two piece locating rod 15
Between be provided with and match with it and around the commutator segment 4 in the center of circle of circular detent 13, the described upper surface of template 1 arrangement
There is upper die plate 9, the described middle part of upper die plate 9 is provided with the jointing plate 10 through upper die plate 9, uniformly pacifies on jointing plate 10
Equipped with profiled sheeting 11 corresponding with mounting groove 2.
The described lower surface of template 1 is provided with base plate 6, and it is raised that the described both sides of base plate 6 have been arranged symmetrically strip.
Described 1 liang of middle side part of template has been arranged symmetrically strip groove 7.
Vertical guide rod 8 is installed, the described lower end of vertical guide rod 8 is inserted in bottom through template 1 at 1 four jiaos described of template
In plate 6.
The described lower surface of profiled sheeting 11 is disposed with the product shaping groove matched with product.
Described one end of commutator segment 4 is fitted with the outer ring of punch-pin 3, and the other end is fitted with the inner ring side of locating ring 14.
Embodiment
When needing to carry out production planar all-plastic commutator, it is necessary first to plastic housing 5 will be assembled and be arranged on template 1
In mounting groove 2, while the punch-pin 3 in mounting groove 2 carries out screening operation afterwards through the through hole 12 of assembling plastic housing 5,
Commutator segment 4 one by one is arranged in assembling plastic housing 5, commutator segment 4 is located at the adjacent of assembling plastic housing 5
Between two locating rods 15, then a certain amount of phenolic moulding powder will be put into mounting groove 2, while by upper die plate 9 and template 1
Pressed by clapper die spotting press so that commutator segment 4 and phenolic moulding powder are formed plate 11 and are pressed into planar all-plastic commutator, this
The preparation method for planting commutator, eliminates mica sheet, the speed of production for simplifying screening operation, substantially increasing commutator.
Claims (6)
1. a kind of processing mold for manufacturing planar all-plastic commutator, including template (1), mounting groove (2) and punch-pin (3),
It is characterized in that：Described template (1) upper surface middle part is evenly arranged the mounting groove (2) no less than four, described
Mounting groove (2) middle part be disposed with punch-pin (3) vertically, assembling plastic housing (5) is installed in described mounting groove (2),
In discoideus structure, middle part is disposed with circular detent (13) to described assembling plastic housing (5), and circle positioning is recessed
Groove (13) middle part sole arrangement has through hole (12), and described circular detent (13) is near assembling plastic housing (5)
Edge is disposed with a circle locating ring (14), and a circle locating rod has been evenly arranged on described circular detent (13)
(15), described locating rod (15) have several, its one end is fitted with the side of through hole (12), the other end and
Locating ring (14) inner ring surface fit, be provided between described adjacent two piece locating rod (15) match with it and around
The commutator segment (4) in circular detent (13) center of circle, described template (1) upper surface is disposed with upper die plate (9),
Described upper die plate (9) middle part is provided with the jointing plate (10) through upper die plate (9), uniform on jointing plate (10)
Profiled sheeting (11) corresponding with mounting groove (2) is installed.
2. a kind of processing mold for manufacturing planar all-plastic commutator according to claim 1, it is characterised in that：Institute
Template (1) lower surface stated is provided with base plate (6), and it is raised that described base plate (6) both sides have been arranged symmetrically strip.
3. a kind of processing mold for manufacturing planar all-plastic commutator according to claim 1, it is characterised in that：Institute
The middle side part of template (1) two stated has been arranged symmetrically strip groove (7).
4. a kind of processing mold for manufacturing planar all-plastic commutator according to claim 2, it is characterised in that：Institute
Vertical guide rod (8) is installed, described vertical guide rod (8) lower end passes through template (1) at template (1) corner stated
It is inserted in base plate (6).
5. a kind of processing mold for manufacturing planar all-plastic commutator according to claim 1, it is characterised in that：Institute
Profiled sheeting (11) lower surface stated is disposed with the product shaping groove matched with product.
6. a kind of processing mold for manufacturing planar all-plastic commutator according to claim 1, it is characterised in that：Institute
Commutator segment (4) one end stated is fitted with punch-pin (3) outer ring, and the other end is pasted with locating ring (14) inner ring side
Close.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510851711.4A CN106816798A (en) | 2015-11-30 | 2015-11-30 | A kind of processing mold for manufacturing planar all-plastic commutator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510851711.4A CN106816798A (en) | 2015-11-30 | 2015-11-30 | A kind of processing mold for manufacturing planar all-plastic commutator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106816798A true CN106816798A (en) | 2017-06-09 |
Family
ID=59157045
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510851711.4A Pending CN106816798A (en) | 2015-11-30 | 2015-11-30 | A kind of processing mold for manufacturing planar all-plastic commutator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106816798A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102004057750A1 (en) * | 2004-11-30 | 2006-06-01 | Kolektor Group D.O.O. | Commutator with an insulating carrier, is formed by arranging the conducting segments to form a ring structure, preparing wire sections, placing the sections in an injection mould and moulding |
| CN103471678A (en) * | 2013-09-30 | 2013-12-25 | 威海市天罡仪表股份有限公司 | Rotary multipath reverser |
| CN103545694A (en) * | 2013-06-27 | 2014-01-29 | 宁波胜克换向器有限公司 | Planar all-plastic commutator processing method |
| CN205248594U (en) * | 2015-11-30 | 2016-05-18 | 宁波胜克换向器有限公司 | A mold processing for making plastic type commutator in plane |
-
2015
- 2015-11-30 CN CN201510851711.4A patent/CN106816798A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102004057750A1 (en) * | 2004-11-30 | 2006-06-01 | Kolektor Group D.O.O. | Commutator with an insulating carrier, is formed by arranging the conducting segments to form a ring structure, preparing wire sections, placing the sections in an injection mould and moulding |
| CN103545694A (en) * | 2013-06-27 | 2014-01-29 | 宁波胜克换向器有限公司 | Planar all-plastic commutator processing method |
| CN103471678A (en) * | 2013-09-30 | 2013-12-25 | 威海市天罡仪表股份有限公司 | Rotary multipath reverser |
| CN205248594U (en) * | 2015-11-30 | 2016-05-18 | 宁波胜克换向器有限公司 | A mold processing for making plastic type commutator in plane |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170609 |
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| RJ01 | Rejection of invention patent application after publication |