CN106814701B - Manage digital control platform system and its construction method - Google Patents

Manage digital control platform system and its construction method Download PDF

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Publication number
CN106814701B
CN106814701B CN201611218970.4A CN201611218970A CN106814701B CN 106814701 B CN106814701 B CN 106814701B CN 201611218970 A CN201611218970 A CN 201611218970A CN 106814701 B CN106814701 B CN 106814701B
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app
user
control
processing
digital control
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CN106814701A (en
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邹捷
何志军
刘涛
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Wuhan Huazhong Numerical Control Co Ltd
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Wuhan Huazhong Numerical Control Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/414Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller
    • G05B19/4148Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller characterised by using several processors for different functions, distributed (real-time) systems
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/31From computer integrated manufacturing till monitoring
    • G05B2219/31051Hybrid system, combine expert system with traveling salesman problem TSP

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  • Engineering & Computer Science (AREA)
  • Human Computer Interaction (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Stored Programmes (AREA)
  • Numerical Control (AREA)

Abstract

The invention discloses a kind of control digital control platform systems, comprising: processing preparation module completes the preparation before processing according to the instruction of user for providing a user production plan;Processing and implementation module provides a user the working performance and state of lathe, allows users to control lathe running according to the information of monitoring for carrying out status monitoring and control to process;Machine maintenance module allows users to analyze to complete optimization processing the information of record for providing Gernral Check-up result and decision-premaking scheme according to the information of acquisition;App tool model for providing a user App application tool, and can be managed and extend to the App application in control digital control platform according to the instruction of user.The present invention makes each function be integrated in a control platform system and carry out to it unified management in the form that App is applied, to reach the required environment of machine tooling whole process and user for the demand of set expandability.

Description

Manage digital control platform system and its construction method
Technical field
The present invention relates to fields of numeric control technique more particularly to a kind of control digital control platform system and its construction methods.
Background technique
Machine-tool industry core the most is its digital control system mounted, the intelligent, networking along with digital control system Development, the numerical control software of perfect in shape and function plays the part of increasingly important role in digital control system, including Operational preparation, produces Software etc. in terms of thread management and Optimizing manufacture.The single CNC control system of tradition will not meet the needs of client, manage Digital control system will become a trend, it will will preferably serve client.
The function of digital control system and focus on machine tooling implementation phase at present, the control of CNC and some attached is provided Add the control of function.And process the preparation stage and digital control system is all independently of to the optimization and improvement of processing, need independence Software or independent external equipment environment under just can be carried out, this to carry out processing brings many inconvenience, make lathe Running rate is relatively low.Such as process complex parts staff, action be related to consult point an inspection table, instruction, Procedure of processing book and operation instructions etc. will also be to and from workshop and design office to confirm operation and inquiry data often, Information is obtained in the information management system in workshop, carries out the operation such as modification of technique code in design office;When machine tooling occurs Need external computer to carry out the operations such as acquisition and the analysis of data when abnormal, based on the analysis results come manually adjust lathe parameter into Row following process.Many time can be wasted in this way, makes lathe this period all in processing idle phase, and working efficiency compares Lowly.
In addition, current digital control system needle be for a user it is closed, user cannot be by digital control system to current system System function is managed, and cannot add required peculiar function in actual processing cannot carry out certain functions into system Delete operation.
Summary of the invention
(1) technical problems to be solved
The present invention provides a kind of control digital control platform systems, to solve existing processing preparation, machining control, processing The problem of process optimization environment is mutually indepedent and user cannot be extended digital control system.
(2) technical solution
To solve the above problems, the present invention provides a kind of control digital control platform systems comprising: processing preparation module, For providing a user production plan, and the preparation before processing is completed according to the instruction of user;Processing and implementation module, is used for Status monitoring and control are carried out to process, and provide a user the working performance and state of lathe, allows users to root According to the information control lathe running of monitoring;Machine maintenance module, for according to the information of acquisition offer Gernral Check-up result and in advance Decision scheme allows users to analyze to complete optimization processing the information of record;
App tool model, for providing a user App application tool, and can be according to the instruction of user to control number Control platform in App application is managed and extends, described pair control digital control platform in App application be managed include: Addition App application and the App deleted built in nonsystematic are applied in the control digital control platform system.
Preferably, the processing preparation module is specifically used for: providing a user processing tasks, tool management letter Breath, processing use document and data, and according to user formulate planning tasks, using CAD-CAM preparatory technology code, process Front simulation emulation.
Preferably, the processing and implementation module is specifically used for: carrying out CNC control to process, prevents lathe collision prison It surveys, robot control terminal control, Spindle Status monitoring, the monitoring of lathe running state data, processing on real-time emulates and register Status monitoring, and provide a user and above-mentioned control and monitor information.
Preferably, the machine maintenance module is specifically used for: providing Gernral Check-up, SSTT analysis, data record, remotely examines Disconnected, spline, error compensation, feeding speed optimization and PLC analysis.
The present invention also provides a kind of methods for constructing any of the above-described control digital control platform system comprising: according to processing Four catalogue files are established in four preparation module, processing and implementation module, machine maintenance module and App tool model parts, and The startup file of the application of App belonging to each module and icon file are respectively stored under corresponding catalogue;Building App, which is applied, to be matched List file is set, the path in path and corresponding icon file where each App application is added in the configuration list file;? User interface is set in the main frame of the control digital control platform system, the user interface includes area corresponding with each module Each App is arranged in corresponding region using corresponding icon in domain;Each App is established to apply and each App in the user interface Using the mapping relations of corresponding icon, so that receiving user to each App using corresponding icon by the user interface After operation, start corresponding App application;The user management App permission of application is provided in the control digital control platform system, is made Obtaining user can apply in addition App application middle in the control digital control platform system and the App deleted built in nonsystematic.
Preferably, " Home " key is set in the main frame of the control digital control platform system, in response to user's Operation provides the main interface of the control digital control platform system in the user interface.
Preferably, it is operated by the addition that the user interface receives user, the starting text of App application to be added will be needed Part and icon file are stored under corresponding catalogue, then will need App application startup file path to be added and corresponding icon Path where file is added in the configuration list file.
Preferably, the delete operation that user is received by the user interface, so that the App deleted built in nonsystematic is answered With.
(3) beneficial effect
The control digital control platform system and its construction method provided according to the present invention may be implemented in a plateform system Work involved in numerically-controlled machine tool processing is completed, the dependence to external facility environment is reduced, saves the integration of extensive work information Time, improve the running rate of lathe, improve the working efficiency in entire workshop;User can add newly directly on platform simultaneously Function into system, the machine operation personnel for making to lack profession programming can also easily add new function into system, It is preferably user service, ensure that the scalability of system.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of control digital control platform system provided in an embodiment of the present invention;
Fig. 2 is the composition schematic diagram of control digital control platform main interface provided in an embodiment of the present invention;
Fig. 3 is the schematic diagram of construction method of control digital control platform system provided in an embodiment of the present invention;
Fig. 4 is the implementation process schematic diagram of user provided in an embodiment of the present invention customized App application addition and deletion.
Specific embodiment
It is as follows that the following describes the present invention in detail with reference to the accompanying drawings and embodiments.
The present invention provides a kind of implementations of intelligent control digital control platform, solve existing processing preparation, add The problem of industry control system, process are optimized the environment independently of each other and user cannot be extended digital control system.Make above procedure The function being related to is integrated in a control platform system in the form that App is applied and carries out unified management to it, to reach To the required environment of machine tooling whole process and user for the demand of set expandability.
Application of the embodiment of the present invention is machining tool, by managing digital control platform, machine tooling is managed and Control:
As depicted in figs. 1 and 2, a kind of control digital control platform scheme provided by the present invention, the program integrate machine tooling The function of needing and user in a system, enter corresponding function by the key frame of system to the extension function of system, The key frame is divided into four parts, respectively corresponds processing preparation, processing and implementation, adjusts machine part and App tool.First three part Some affiliated App applications are respectively corresponded, these App application is the built-in App application of control platform, is applied by these App Shortcut key then realizes corresponding function into corresponding interface;4th part not only includes that some common App are answered With small tool, it is often more important that can also the application of the App in control platform is managed and be extended, App application management is weighed Limit gives user, formulates the Platform Solution for meeting user's numerical control process requirements.Digital control system traditional in this way is only to manage Several applications in control system are more managed and maintained using user is supplied to, and are enabled easily to optimize and be appointed with process for producing Business improves machine tool running rate.The four parts composition of control platform is as follows:
A. processing prepares part: namely planning phase, and user can be best understood from and grasp production plan, completes to add Preparation before work.Processing tasks, tool management information are obtained, document and related data is checked, planning tasks, utilizes CAD- CAM preparatory technology code carries out processing front simulation emulation etc..
Specifically:
A1. tool information management: management object includes knife number, tool type, the radius of cutter and length compensation, length mill The parameters such as damage, tool magazine number, cutter life, cutter sister's knife group number, point of a knife direction, cutter length, can additionally automatically generate It fills knife and unloads knife inventory, shorten the time of cutter;
A2. document viewing and editing machine: can quickly provide all information in the form of document, nonproductive to shorten lathe Time.Comprising production plan and log plan, workpiece technological parameter document, include lathe and whole handbooks of digital control system, use Furthermore family new document etc. supports full-text search and bookmark function, modification and storage document function;
A3. cutting parameter, size and data can cutting calculating device: be calculated automatically before processing.It is main to calculate processing work Revolving speed, feed rate, the main shaft of skill load, according to the cooperation or screw thread data of respective standard calculating specific dimensions;
A4.CAD/CAM programming: it according to technological parameter and corresponding drawing directly in control platform, generates corresponding with modification Technique code;
A5. off-line simulation: cutter, blank parameter and the relevant parameter of processing have been configured before processing, in checking mode Lower operation G code observes cutting effect of the off-line simulation bottom tool on blank;
A6. parameter configuration: various customer parameters required for configuration system is processed.
B. processing and implementation part: namely process control and status monitoring stage, user can be supervised by the part The running of the control lathe of working performance and state depending on lathe and the efficient information according to monitoring.CNC control is provided, prevents machine Bed collision monitoring, Spindle Status monitoring, the monitoring of lathe running state data, processing on real-time emulation, is posted at robot control terminal control Storage status monitoring etc..
Specifically:
B1. Spindle Status monitors: detect electric current, position, speed, load factor and temperature of kinematic axis etc., the power of main shaft, Torque, speed, load factor and temperature etc.;
B2. real-time simulation is processed: the process of real-time simulation workpiece.Artificial intelligence includes tool-information, blank information And machining locus;
B3.CNC control: controlling to high efficiency and high-performance lathe running, by the digital control system of touch control operation lathe with And auxiliary function;
B4. lathe running state data: NC parameter, lathe customer parameter, channel, reference axis, mistake can be checked in real time The parameter informations such as poor compensating parameter, program machining information, I/O;
B5. lathe anti-collision monitoring: whether interfered between each component in detection lathe process;
B6. buffer status monitors: the position state of each register of real-time detection.
C. adjust machine part: in the namely machine maintenance stage, system provides decision-premaking scheme according to the information of acquisition, health is examined Disconnected information, user oneself carry out analysis completion optimization processing by information of the remote support to record.Corresponding application packet Include Gernral Check-up, SSTT analysis, data record, remote diagnosis, spline, error compensation, feeding speed optimization, PLC analysis Deng.
Specifically:
C1. Gernral Check-up: the early warning system of an intelligence is constituted according to the correlation function of system processing monitoring, according to lathe Status data status data is diagnosed, give warning in advance failure referring to Machine Tool Standard;
C2.SSTT analysis: also referred to as servo adjusts tool, supports to use in online and offline situation, with wavy curve Mode shows the data of machine tool monitoring, and calculates several quantizating index, according to these quantizating index as servo adjust according to According to progress multiple repairing weld adjustment constantly optimizes each axis parameter of lathe;
C3. data record: to the relevant historical data record of machine tooling and playback;
C4. remote diagnosis: by network service to scene provide it is online support, support far-end operation lathe, on-line analysis Problem proposes solution;
C5. spline: based on the basis of G code quality analysis, made using technologies such as trajectory simplification, spline-fits Cutter path never fairing, acceleration change it is irregular becoming fairing, thus reach reduce process in chatter, mention High processing efficiency and processing quality;
C6. error compensation: same numerically-controlled machine tool is opposite with factory data using the data in life cycle each stage with it Than, diagnose lathe in use, the Automatic manual transmissions quality such as abrasion, pretightning force, rigidity, damping, gap of screw rod guide rail Variation then carries out the quick compensation of position error;
C7. feeding speed optimization: current of electric, spindle power, the spindle vibration of acquisition system during machine tool processing Equal conditions of machine tool data, adaptive optimization feed speed;
C8.PLC analysis: can check the working condition of component in ladder diagram in real time by the ladder diagram of PLC, can Directly to be operated in editor and the importing etc. that control platform completes PLC program;
D.App tool portion: for providing a user App application tool, and can be according to the instruction of user to control App application in digital control platform is managed and extends, and the App application in described pair of control digital control platform, which is managed, includes: Addition App application and the App deleted built in nonsystematic are applied in the control digital control platform system.
Wherein, App application tool for example may include that web browsing, notepad, chat, Office suite etc. are some common General App application small tool can additionally be managed the application of the App in control platform, i.e. addition App application, deletion In non-built App application.
Specifically:
D1. it commonly uses general App application small tool: the functions such as network service, account, chat, office may be implemented;
D2. addition App application: user adds App according to actual needs and is applied to control platform;
D3. delete App application: user according to circumstances deletes in non-built App application from control platform.
In this way collection plan, monitor, improve Trinitarian control digital control platform system, they respectively correspond different function The App application of energy, can improve production efficiency to the greatest extent, shorten manufacture time, from the processing preparation stage, produce rank Section and machine maintenance whole process are managed and control.Numerically controlled control system is only an application of managing and control system, more Multitube reason and maintenance application are supplied to user, enable easily to optimize and process for producing task, raising machine tool running rate.Together When user add App application according to their own needs and delete App application, there is open, extension, compatible characteristic.
In the control digital control platform key frame, highly integrated numerically-controlled machine tool processing about prepare before processing, it is processed It controlled in journey, optimize the functions such as processing according to process data in a plateform system.It can be in a plateform system Document before completing processing is consulted, prepares processing G code according to technological parameter, carries out processing front simulation machining simulation, parameter is matched It sets, CNC control, drilling monitoring etc. in process, completes early warning, analysis, improvement etc. according to the data of processing monitoring Function, it is not necessary to which external computer or other equipment complete independent work and the work of completion are integrated into CNC control again.
In the control digital control platform key frame, about during machine tooling it is functional with App apply shape Formula is presented in key frame, according to processing preparation, machining control, is adjusted four machine optimization, App tool Regional Distributions, is passed through main picture Face, which can enter in corresponding App, completes corresponding function, can return to key frame from current App function by interaction.
As shown in Figure 3 and Figure 4, the substantially realization process of entire control platform is as follows:
(1) four catalogue files are established according to four processing preparation, processing and implementation, processing optimization, App tool parts, The startup file and icon file classification storage of App application belonging to them are under corresponding catalogue;
(2) App application configuration list file is constructed.Where added App application path and corresponding icon file Path is added in configuration file;
(3) key frame is added in system main frame.Key frame is divided into four regions, and addition App applies corresponding icon In corresponding region;
(4) realize that App applies the mapping relations that corresponding icon is applied with App in key frame.App is clicked in key frame Corresponding interface is applied using can then enter App after corresponding icon;
(5) interaction between control platform and App program is realized.No matter the current interface in which App application, passes through " Home " key can be directly switch to the key frame of control platform, then respond the operation to other App application;
(6) control platform is supplied to the permission of user management App application.User according to their own needs, can manage App application is added in platform or deletes in non-built App application.The process of user's addition and deletion App application is as shown in figure 4, knot It closes flow chart further instruction and realizes process:
In the App tools area part of key frame, there is addition App application and delete the button of App application.It is added when clicking Before App application button, need that the startup file and icon file that will add App application are first stored in corresponding sort file Under folder, then clicking addition button can be into App application configuration list file interface, addition App application startup file path and correspondence Path where icon file is into App application configuration list file;It can directly be deleted from key frame when clicking delete button Except in non-built App is applied.
In the control digital control platform key frame, user can directly in key frame App tools area addition and number The App application that relevant function becomes new into system is processed in control, while can also delete user task temporarily not in the region The App application needed gives user more management, more convenient and fast extension control digital control platform system, addition and deletion App application.
The above embodiments are only used to illustrate the present invention, and not limitation of the present invention, in relation to the common of technical field Technical staff can also make a variety of changes and modification without departing from the spirit and scope of the present invention, therefore all Equivalent technical solution also belongs to scope of the invention, and scope of patent protection of the invention should be defined by the claims.

Claims (8)

1. a kind of control digital control platform system characterized by comprising
Preparation module is processed, for providing a user production plan, and completes the preparation before processing according to the instruction of user;
Processing and implementation module for carrying out status monitoring and control to process, and provides a user the working performance of lathe And state, it allows users to control lathe running according to the information of monitoring;
Machine maintenance module is allowed users to for providing Gernral Check-up result and decision-premaking scheme according to the information of acquisition The information of record is analyzed to complete optimization processing;
App tool model, for providing a user App application tool, and can be according to the instruction of user to control numerical control flat App application in platform is managed and extends, and it includes: described that the App application in described pair of control digital control platform, which is managed, Addition App application and the App deleted built in nonsystematic in digital control platform system is managed to apply;
The App tool model is also used to the processing preparation module, processing and implementation module, machine maintenance module and App The startup file and icon file of the application of App belonging to four parts of tool model are respectively stored under corresponding catalogue, and structure App application configuration list file is built, the path in path and corresponding icon file where each App application is added to the configuration In list file, user interface is set in the main frame of the control digital control platform system, the user interface includes and each mould Each App is arranged in corresponding region using corresponding icon in block corresponding region;Each App is established to apply and the user Each App applies the mapping relations of corresponding icon in interface, so that receiving user to each App application pair by the user interface After the operation for the icon answered, start corresponding App application.
2. control digital control platform system as described in claim 1, which is characterized in that the processing preparation module is specifically used for:
Provide a user processing tasks, tool management information, processing document and data, and the rule formulated according to user Draw task, using CAD-CAM preparatory technology code, carry out processing front simulation emulate.
3. control digital control platform system as described in claim 1, which is characterized in that the processing and implementation module is specifically used for:
CNC control is carried out to process, prevents lathe collision monitoring, robot control terminal control, Spindle Status monitoring, lathe Running state data monitoring, processing on real-time emulation and buffer status monitoring, and provide a user and above-mentioned control and monitor letter Breath.
4. control digital control platform system as described in claim 1, which is characterized in that the machine maintenance module is specifically used for:
There is provided Gernral Check-up, SSTT analysis, data record, remote diagnosis, spline, error compensation, feeding speed optimization, with And PLC analysis.
5. a kind of method of building such as described in any item control digital control platform systems of Claims 1 to 4, it is characterised in that:
Four are established according to four processing preparation module, processing and implementation module, machine maintenance module and App tool model parts A catalogue file, and the startup file of the application of App belonging to each module and icon file are respectively stored under corresponding catalogue;
App application configuration list file is constructed, the path in path and corresponding icon file where each App application is added to institute It states in configuration list file;
User interface is set in the main frame of the control digital control platform system, the user interface includes corresponding with each module Region, by each App using corresponding icon be arranged in corresponding region;
It establishes each App and applies the mapping relations for applying corresponding icon with each App in the user interface, so that passing through the use After family interface user applies the operation of corresponding icon to each App, start corresponding App application;
The user management App permission of application is provided in the control digital control platform system, is allowed users in the control App application is added in digital control platform system and deletes the App application built in nonsystematic.
6. method as claimed in claim 5, it is characterised in that:
" Home " key is set in the main frame of the control digital control platform system, for the operation in response to user in the use The main interface of the control digital control platform system is provided in the interface of family.
7. method as claimed in claim 5, it is characterised in that:
The addition operation that user is received by the user interface will need the startup file and icon text of App application to be added Part is stored under corresponding catalogue, where then needing App application startup file path to be added and corresponding icon file Path is added in the configuration list file.
8. method as claimed in claim 5, it is characterised in that:
The delete operation of user is received by the user interface, to delete the App application built in nonsystematic.
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Denomination of invention: Control CNC Platform System and Its Construction Method

Granted publication date: 20190423

Pledgee: China Development Bank Hubei Provincial Branch

Pledgor: WUHAN HUAZHONG NUMERICAL CONTROL Co.,Ltd.

Registration number: Y2024980008553