CN106807824B - A kind of device, uniform press coil and its acquisition methods of even pressure electromagnetic device shaping - Google Patents

A kind of device, uniform press coil and its acquisition methods of even pressure electromagnetic device shaping Download PDF

Info

Publication number
CN106807824B
CN106807824B CN201710177066.1A CN201710177066A CN106807824B CN 106807824 B CN106807824 B CN 106807824B CN 201710177066 A CN201710177066 A CN 201710177066A CN 106807824 B CN106807824 B CN 106807824B
Authority
CN
China
Prior art keywords
coil
conducting wire
workpiece
reinforcement material
red copper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201710177066.1A
Other languages
Chinese (zh)
Other versions
CN106807824A (en
Inventor
韩小涛
李章哲
曹全梁
谌祺
李亮
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huazhong University of Science and Technology
Original Assignee
Huazhong University of Science and Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Huazhong University of Science and Technology filed Critical Huazhong University of Science and Technology
Priority to CN201710177066.1A priority Critical patent/CN106807824B/en
Publication of CN106807824A publication Critical patent/CN106807824A/en
Application granted granted Critical
Publication of CN106807824B publication Critical patent/CN106807824B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D26/00Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
    • B21D26/14Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces applying magnetic forces
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F5/00Coils

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

The present invention provides a kind of device, uniform press coil and its acquisition methods of even pressure electromagnetic device shaping, the device of even pressure electromagnetic device shaping includes:Conductive channel, coil and workpiece;The top that U-shaped conductive channel is arranged on coil surrounds coil, and workpiece setting forms current loop in the lower section of coil, workpiece with conductive channel;Coil includes:Conducting wire, epoxy plate and reinforcement material;The skeleton being made of epoxy plate provides support for conducting wire;Reinforcement material is arranged on as external reinforcement layer on the outside of conducting wire, for providing enough intensity;During work, variable-current is influenced workpiece and has induced vortex in conductive channel in by coil, forms current loop, since coil selects relatively thin red copper wire winding multilayer multiturn to form, suffered electromagnetic force bigger, forming efficiency higher in workpiece;To ensure coil strength, reinforcement material is wound reinforcing respectively along winding wire coiling direction and perpendicular to conducting wire coiling direction respectively, realizes high-strength efficiently even pressure electromagnetic device shaping.

Description

A kind of device, uniform press coil and its acquisition methods of even pressure electromagnetic device shaping
Technical field
The invention belongs to metal forming manufacturing technology field, the device shaped more particularly, to a kind of even pressure electromagnetic device, Uniform press coil and its acquisition methods.
Background technology
Electro-magnetic forming be changing magnetic field with inductive loop interaction in metal material, generate moment electromagnetic force and A kind of caused high-speed deformation, as a kind of high energy and high speed rate forming technique, electro-magnetic forming is improving the alloy in lightweight such as aluminium alloy Material forming manufacture level has a high potential in terms of breaking through some key technology bottlenecks.In electro-magnetic forming, for tablet electromagnetism into The generally planar spiral winding, but the distribution of electromagnetic force that planar spiral winding generates on workpiece is uneven, constrains it of shape Application range.Uniform press coil can be formed than more uniform electromagnetic force, shaping effect as a kind of new coil on workpiece Rate has significant advantage, therefore than flat spin coil higher on the components such as shaping car door cavity, mobile phone shell and fuel cell plate It has received widespread attention.
Fig. 1 is uniform press coil schematic diagram, there are one spill conductive channel outside coil, between conductive channel and coil Insulation is good and the circuit of a closing is constituted with Forming Workpiece.When capacitance discharges, variation is generated in actuating coil Electric current, while the opposite sensing electric current of outgoing direction is sensed in circuit outside.Since workpiece and conductive channel form back Road, therefore inductive current direction in workpiece, size are identical, suffered electromagnetic force is than more uniform, along with induced electricity flows back to Road is entirely around coil, so magnetic field energy loss is smaller, efficiency is higher.
At present in relation in the research of uniform press coil, in order to ensure enough structural strengths, making coil in electro-magnetic forming It is excessive and deform to be unlikely to stress in the process, often is directly cut to obtain coil by copper billet or copper alloy block.This method is led to The intensity of coil itself is crossed to ensure integrally-built intensity, it is horizontal that the uniform press coil because obtained from must have thicker coil Section so that current density is smaller in coil, and then the electromagnetic force that workpiece is caused to be subject to is smaller, limits the shaping effect of coil Rate.In addition, copper billet is cut into, uniform press coil shape technology is complicated, cutting is time-consuming longer.These technological deficiencies directly restrict The application of uniform press coil and the research and development of association area.
The content of the invention
The defects of for the prior art, it is an object of the invention to provide a kind of devices of even pressure electromagnetic device shaping, it is intended to Solve the problems, such as that the forming efficiency of prior art coil is low.
The present invention provides a kind of device of even pressure electromagnetic device shaping, including:Conductive channel, coil and workpiece;U-shaped is conductive The top that passage is arranged on the coil surrounds coil, and workpiece setting is in the lower section of the coil, workpiece and the conductive channel Form current loop;Coil includes:Conducting wire, epoxy plate and reinforcement material;The skeleton being made of epoxy plate provides support for conducting wire; Reinforcement material is arranged on as external reinforcement layer on the outside of conducting wire, for providing enough intensity;During work, variable-current in by coil Influence, induced vortex in workpiece and conductive channel, formd current loop;Conducting wire is led for the red copper of arbitrary cross section product Line;Reinforcement material is wound reinforcing respectively along conducting wire coiling direction and perpendicular to conducting wire coiling direction;When the thickness of conducting wire During less than the depth of penetration, conducting wire is thinner, and current density is bigger, and it is also bigger to sense the current density of generation, suffered electromagnetic force on workpiece It is bigger, forming efficiency higher;Wherein, the depth of penetration of the electric current in red copperF is power frequency, and μ is magnetic conductance Rate, γ are electrical conductivity.
Further, the cross-sectional area of conducting wireWherein, Δ T for red copper wire most Big Wen Sheng, ρ1For the resistivity of red copper, c is specific heat capacity, ρ2For the mass density of red copper, triseFor coil current waveform first Rising time, I (t) are coil current and the relation of time, and t is the time.
Further, reinforcement material is glass fibre or bavin dragon zylon.
The present invention also provides a kind of acquisition methods of uniform press coil, comprise the following steps:
(1) epoxy plate is fixed on coil winding machine;
(2) using W19 epoxy resin, and consolidate according to dosage phr=amine equivalents × epoxide number of amine to configure epoxy resin Agent;Wherein, phr refers to the mass fraction of curing agent needed for every 100 parts of resins, lives in the relative molecular weight ÷ amine of amine equivalent=amine The number of hydrogen is sprinkled, epoxide number refers to the amount of the substance of contained epoxide group in 100g epoxy resin;
(3) by red copper wire according to pre-set minimum turn-to-turn away from being wrapped on epoxy axle center;
(4) epoxy curing agent configured is applied in the red copper wire wound;
(5) after having smeared epoxy curing agent, according to maximum intensity selection reinforcement material suffered by coil during emulation, will add Gu material is along conducting wire coiling direction with uniformly winding one layer on coil respectively perpendicular to conducting wire coiling direction;And it is reinforcing Epoxy curing agent is uniformly smeared on material, completes the coiling of one layer of red copper wire and two layers of reinforcing layer;
(6) step (3)-(5) are repeated, complete the coiling of multilayer multiturn uniform press coil.
Further, the reinforcement material is the S-2 glass fibres that ultimate strength is 4.9GPa.
The present invention also provides a kind of uniform press coil obtained based on above-mentioned acquisition methods, including:Conducting wire, epoxy plate And reinforcement material;The skeleton being made of the epoxy plate provides support for the conducting wire;The reinforcement material is arranged on described lead As external reinforcement layer on the outside of line, for providing enough intensity.
By the above technical scheme conceived by the present invention, compared with prior art, due to using epoxy plate as interior branch Support;Reinforcement material is wound on technique for coiling and carries out external reinforcement, and respectively along conducting wire coiling direction and perpendicular to conducting wire coiling Direction is wound, and provides sufficient intensity for coil in all directions, greatly improves the integral strength of coil, for example S- 2 glass fibre ultimate strengths are 4.9GPa or so, much larger than the ultimate strength of various copper classes.And in the present invention, due to single turn Conducting wire is thinner, reduces the influence of kelvin effect to greatest extent, and the space of saving has higher for the lattice coil of coiling Forming efficiency.Structure is more flexible, can be according to actual needs using arbitrary cross section product (being not less than smallest cross-section area) The coil of the arbitrary number of turn of copper conductor coiling and the number of plies.The present invention is simpler by the way of copper conductor coiling, efficiently.
Description of the drawings
Fig. 1 is the principle schematic of uniform press coil;
Fig. 2 is the current time relational graph that electro-magnetic forming experiment is once carried out using uniform press coil;
Fig. 3 be three kinds of coils on workpiece center a little locate generation electromagnetic force size comparison diagram;
Fig. 4 is a kind of individual layer uniform press coil cross-sectional view of the present invention.
In all of the figs, wherein:1 is conductive channel, and 2 be coil, and 3 be workpiece, and 2-1 is conducting wire, and 2-2 is epoxy plate, 2-3 is glass fibre.
Specific embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to the accompanying drawings and embodiments, it is right The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and It is not used in the restriction present invention.
In view of the above-mentioned problems, the present invention provides a kind of methods of the coiling uniform press coil with high intensity, it is intended to solve The technology that certainly coil current density is smaller in the prior art, forming efficiency is relatively low, coil processed complex and process time are longer Problem.
In the present invention, in order to improve forming efficiency, no longer cut using copper billet and obtain uniform press coil, but selected relatively thin Red copper wire (the wrapped flat type copper wire of single glass fibre bag Kapton) be wound the uniform press coil of multilayer multiturn;Together When, the electromagnetic force during electro-magnetic forming can not be born since thin conducting wire self-strength is relatively low, specific reinforcement material is selected to make For external reinforcement, epoxy plate improves the intensity of coil entirety as inner support.
According to the law of electromagnetic induction, suffered electromagnetic force is on workpiece:WhereinFor in workpiece Sensing electric current,Vortex is generated in same point in the magnetic field generated for coil at the workpiece and workpiece magnetic vector and.Sense Induced current density is bigger, suffered electromagnetic force on workpieceAlso bigger, forming efficiency is higher.
According to kelvin effect, the depth of penetration of the electric current on copper is:Wherein, f is power frequency, μ For magnetic conductivity, γ is electrical conductivity.For electro-magnetic forming, by taking once typical electro-magnetic forming experiment as an example, electric current in coil Size as shown in Fig. 2,μCopper0=4 π × 10-7/,γCopper=5.8 × 107/ m brings formula (2) into and obtains The depth of penetration is 1.33mm.Therefore for lattice coil, when conductor thickness is more than the depth of penetration, additional part is not only right Shaping does not help, and instead so that inner conductor is farther from workpiece, reduces forming efficiency;When conductor thickness is less than the depth of penetration When, conducting wire is thinner, and current density is bigger, thus the current density for sensing generation is also bigger, and suffered electromagnetic force is bigger on workpiece, into Shape is more efficient.
It is more efficient using the coil forming of thin copper conductor coiling in order to confirm, it is herein 4mm to coil section size The single layer coil of × 1mm, the single layer coil of 4mm × 4mm are analyzed with the double-layer coil of 4mm × 1mm, and coil turn is 16 Circle, turn-to-turn is away from being 0.5mm.3 kinds of coil inductances acquire as shown in table 1, to coil discharge (circuit under 160 μ F, 10kV power supplys Resistance 10m Ω, 5 μ H of line inductance), on obtained workpiece central point electromagnetic force time history plot as shown in figure 3, The electromagnetic force that the double-layer coil of 4mm × 1mm generates on workpiece as shown in Figure 3 is maximum, and the single layer coil of 4mm × 4mm is in workpiece The electromagnetic force of upper generation is minimum, therefore the lattice coil forming efficiency higher proposed in this paper using thin copper conductor coiling.
1 varying cross-section coil inductance of table
4mm × 1mm, one layer 4mm × 4mm, one layer 4mm × 1mm, it is double-deck
Inductance (μ H) 5.01 3.98 17.6
However, thin copper conductor is not more Bao Yuehao, it is contemplated that heating problem, the Wen Sheng of thin copper conductor is no more than regulation Value, therefore the cross-sectional area of conducting wire cannot be below a certain particular value.The humidity index of copper conductor according to it includes polyimides Film is determined with the cohesive humidity index painted, and takes wherein minimum humidity index.According to equation group (3):The expression formula (4) of wire cross-section area can be obtained:Wherein, R is conducting wire Resistance, ρ1For resistivity, L is conductor length, and A is wire sectional area, and Q is the heat that conducting wire generates, and I is big for electric current in conducting wire Small, t is throughput time, and Δ T is conducting wire Wen Sheng, and c is conductor material specific heat capacity, and m is wire quality, ρ2It is close for conductor material quality Degree.
It is 155 DEG C in view of the wrapped flat type copper wire tolerable temperature of single glass fibre bag Kapton, therefore in room temperature condition Under, temperature rises Δ T≤130, other constants such as copper conductor electricalresistivityρ1=1.75 × 10-8Ω m, specific heat capacity c=0.39 × 103J/ (kg DEG C), red copper mass density ρ2=8.92 × 103kg/3.According to the current data of Fig. 2, definite integral is done to formula (4), It can obtain:Therefore, electromagnetism winding wire smallest cross-section area is 2.62
To achieve the above object, according to above-mentioned thought, a kind of even pressure for electro-magnetic forming with high intensity is provided Line of force circle acquisition methods can specifically realize the acquisition of uniform press coil, wherein even by the device that even pressure electromagnetic device shapes The device of pressure electromagnetic device shaping includes:Conductive channel 1, coil 2, workpiece 3;Conductive channel 1 is arranged on the top of coil 2, workpiece 3 The lower section of coil 2 is arranged on, current loop is formed with conductive channel;Coil 2 is by conducting wire 2-1, epoxy plate 2-2, reinforcement material 2-3 Composition, epoxy plate 2-2 are fixed on conducting wire internal layer as support, and arbitrary section product may be employed (not less than minimum cross-section in conducting wire Product) red copper wire rather than must be cut using copper billet, reinforcement material in wire external layer as external reinforcement layer, in order to Enough intensity is provided coil, and reinforcement material need to be respectively along the direction of conducting wire coiling and perpendicular to the direction of conducting wire coiling point Reinforcing is not wound.In embodiments of the present invention, for magnet coiling reinforcement material can there are many, be specifically as follows glass Glass fiber or bavin imperial (zylon) etc..
In embodiments of the present invention, multilayer multiturn uniform press coil acquisition methods specifically comprise the following steps:
(1) epoxy plate is fixed on coil winding machine, since turn-to-turn is away from smaller, the stress on workpiece is more uniform, along with copper The enameled wire thickness of wire external layer is 0.25mm, thus by copper conductor according to the minimum turn-to-turn of 0.5mm away from being wrapped in epoxy axle center On;
(2) selection is matched somebody with somebody for fastening the W19 epoxy resin of coil according to dosage (phr)=amine equivalent × epoxide number of amine Curing agent (W19 epoxy resin and its curing agent proportioning are as shown in table 2) is put, wherein phr refers to curing agent needed for every 100 parts of resins Mass fraction, the number of active hydrogen in the relative molecular weight ÷ amine of amine equivalent=amine, epoxide number refer to contained in 100g epoxy resin The amount of the substance of epoxide group.Then the epoxy resin configured is uniformly applied on the conducting wire wound;
(3) after having smeared epoxy resin, according to maximum intensity selection reinforcement material suffered by coil during emulation, commonly use and reinforce material Material and its intensity are as shown in table 3.Then exist respectively by reinforcement material along conducting wire coiling direction and perpendicular to conducting wire coiling direction One layer is uniformly wound on coil;
(4) step (2) is repeated, epoxy resin is uniformly smeared on reinforcement material, completes the coiling of a layer conductor;
(5) step (1)-(4) are repeated, complete the coiling of multilayer multiturn uniform press coil.
2 W19 epoxy resin of table and its curing agent proportioning
Table 3 is used for the reinforcement material that coil is reinforced
S-2 glass fibres Bavin dragon (Zylon)
Tensile strength (GPa) 4.9 5.8
Elasticity modulus (GPa) 87 280
Elongation (%) 4 2.5
In general, the above technical scheme conceived by the present invention compared with prior art, has the following advantages:
(1) coil strength higher, using epoxy plate as inner support in terms of structure design;Winding adds on technique for coiling Gu material carries out external reinforcement, and is wound respectively along conducting wire coiling direction and perpendicular to conducting wire coiling direction, in all directions Sufficient intensity is provided for coil, greatly improves the integral strength of coil, for example S-2 glass fibres ultimate strength is 4.9GPa or so, much larger than the ultimate strength of various copper classes.
(2) coil forming is more efficient.Since single turn conducting wire is thinner, the influence of kelvin effect is reduced to greatest extent, The space of saving has higher forming efficiency for the lattice coil of coiling.Structure is more flexible.It can adopt according to actual needs The arbitrary number of turn of copper conductor coiling of (not less than smallest cross-section area) and the coil of the number of plies are accumulated with arbitrary cross section.
(3) coil processing is simple.Wire cutting is carried out compared to using copper billet, by the way of copper conductor coiling more Simply, efficiently.
In order to make the purpose , technical scheme and advantage of the present invention be clearer, below in conjunction with Fig. 4 and specific embodiment It is further described as follows:
As shown in figure 4, it is a kind of double-deck uniform press coil cross-sectional view provided in an embodiment of the present invention, wherein conducting wire 2-1 is copper conductor, and reinforcement material 2-3 is glass fibre, and support is provided by the epoxy plate 2-2 skeletons formed for conducting wire in figure.With Exemplified by the bilayer uniform press coil, the specific winding process of coil is as follows:
Step 1:Epoxy plate is fixed on coil winding machine, by copper conductor according to the turn-to-turn set away from being wrapped in epoxy axis In the heart.
Step 2:W19 epoxy resin is selected, curing agent is prepared by proportion requirement in table 2, if curing agent is very little, epoxy Resin can not cure, and the glass fibre then wound can not be fastened on coil, reduce coil strength;If curing agent is too many, Then epoxy resin is just cured during coiling, influences the manufacturing process of coil.The asphalt mixtures modified by epoxy resin of curing agent will be prepared Fat is equably applied on the conducting wire wound, due to the presence of polar hydroxyl groups and ehter bond intrinsic in epoxy molecule chain, Make it that there is very high adhesion strength to various substances, along with the shrinkage of epoxy resin when curing is low, the internal stress of generation is small, This also contributes to improve adhesion strength;In addition, before epoxy resin cure, due to epoxy/curative systems, there are a large amount of bands Polarized or the low molecular compound of highly polar functional group, their electric property is all very poor at this time, with curing reaction into Row, active group largely consume, and molecular weight gradually increases, so that three degree of cross-linked networks gradually form, in this process, they Electrical isolation capabilities are greatly improved.Therefore the epoxy resin adhesiveness after curing is strong and dielectric properties are good, energy It is enough to fix winding wire well and enough dielectric strengths are provided.
Step 3:After having smeared epoxy resin, further along conducting wire coiling direction and on conducting wire coiling direction uniformly Layer of glass is wound, glass fibre is enable equably to provide mechanical strength in all directions for coil and ensures coil Surfacing.
Step 4:It is alternately repeated step 2 and step 3 several times, number is subjected to according to specific experiment coil Maximum electromagnetic force determines.If number is very little, insufficient strength coil spalling can be caused;If number is too many, due to glass layer It is blocked up so that between winding wire and workpiece hypertelorism and reduce forming efficiency;5-8 times, to provide enough mechanical strengths.
Step 5:Epoxy resin is uniformly smeared on the glass fibers, ensures that glass fibre is fully adhered on conducting wire.It arrives This layer conductor just complete by coiling.
Step 6:Step 1 is repeated to five, completes the coiling of the second layer conductor.
As it will be easily appreciated by one skilled in the art that the foregoing is merely illustrative of the preferred embodiments of the present invention, not to The limitation present invention, all any modification, equivalent and improvement made within the spirit and principles of the invention etc., should all include Within protection scope of the present invention.

Claims (6)

1. a kind of device of even pressure electromagnetic device shaping, which is characterized in that including:Conductive channel (1), coil (2) and workpiece (3);
The top that U-shaped conductive channel (1) is arranged on the coil (2) surrounds coil, and the workpiece (3) is arranged on the coil (2) lower section, the workpiece (3) form current loop with the conductive channel (1);
The coil (2) includes:Conducting wire (2-1), epoxy plate (2-2) and reinforcement material (2-3);By the epoxy plate (2-2) structure Into skeleton for the conducting wire (2-1) provide support;The reinforcement material (2-3) is arranged on conduct on the outside of the conducting wire (2-1) External reinforcement layer, for providing enough intensity;
During work, variable-current is influenced in by coil, and workpiece forms electric current and return with having induced vortex in conductive channel Road;The conducting wire (2-1) is the red copper wire of arbitrary cross section product;The reinforcement material (2-3) along conducting wire coiling direction and Reinforcing is wound respectively perpendicular to conducting wire coiling direction;
When the thickness of the conducting wire (2-1) is less than the depth of penetration, conducting wire is thinner, and current density is bigger, and the electric current for sensing generation is close Degree is also bigger, and suffered electromagnetic force is bigger on the workpiece (3), forming efficiency higher;
Wherein, the depth of penetration of the electric current in red copperF is power frequency, and μ is magnetic conductivity, and γ is electrical conductivity.
2. device as described in claim 1, which is characterized in that the cross-sectional area of the conducting wire (2-1)Wherein, Δ T be red copper wire maximum temperature rise, ρ1For the resistivity of red copper, c is specific heat capacity, ρ2For the mass density of red copper, triseFor first rising time of coil current waveform, I (t) is coil current and the pass of time System, t is the time.
3. such as claim 1-2 any one of them devices, which is characterized in that the reinforcement material (2-3) for glass fibre or Bavin dragon zylon.
4. a kind of acquisition methods of uniform press coil, which is characterized in that comprise the following steps:
(1) epoxy plate is fixed on coil winding machine;
(2) using W19 epoxy resin, and epoxy curing agent is configured according to dosage phr=amine equivalents × epoxide number of amine; Wherein, phr refers to the mass fraction of curing agent needed for every 100 parts of resins, active hydrogen in the relative molecular weight ÷ amine of amine equivalent=amine Number, epoxide number refers to the amount of the substance of contained epoxide group in 100g epoxy resin;
(3) by red copper wire according to pre-set minimum turn-to-turn away from being wrapped on epoxy axle center;
(4) epoxy curing agent configured is applied in the red copper wire wound;
(5) after having smeared epoxy curing agent, according to maximum intensity selection reinforcement material suffered by coil during emulation, material will be reinforced Material is along conducting wire coiling direction with uniformly winding one layer on coil respectively perpendicular to conducting wire coiling direction;And in reinforcement material The upper uniform coiling smeared epoxy curing agent, complete one layer of red copper wire and two layers of reinforcing layer;
(6) step (3)-(5) are repeated, complete the coiling of multilayer multiturn uniform press coil.
5. acquisition methods as claimed in claim 4, which is characterized in that the reinforcement material is the S- that ultimate strength is 4.9GPa 2 glass fibres.
6. the uniform press coil that a kind of acquisition methods based on described in claim 4 obtain, including:Conducting wire (2-1), epoxy plate (2-2) and reinforcement material (2-3);
The skeleton being made of the epoxy plate (2-2) provides support for the conducting wire (2-1);The reinforcement material (2-3) is set As external reinforcement layer on the outside of the conducting wire (2-1), for providing enough intensity;The conducting wire (2-1) is arbitrary cross section Long-pending red copper wire.
CN201710177066.1A 2017-03-23 2017-03-23 A kind of device, uniform press coil and its acquisition methods of even pressure electromagnetic device shaping Active CN106807824B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710177066.1A CN106807824B (en) 2017-03-23 2017-03-23 A kind of device, uniform press coil and its acquisition methods of even pressure electromagnetic device shaping

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710177066.1A CN106807824B (en) 2017-03-23 2017-03-23 A kind of device, uniform press coil and its acquisition methods of even pressure electromagnetic device shaping

Publications (2)

Publication Number Publication Date
CN106807824A CN106807824A (en) 2017-06-09
CN106807824B true CN106807824B (en) 2018-05-22

Family

ID=59115473

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710177066.1A Active CN106807824B (en) 2017-03-23 2017-03-23 A kind of device, uniform press coil and its acquisition methods of even pressure electromagnetic device shaping

Country Status (1)

Country Link
CN (1) CN106807824B (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108723164B (en) * 2018-05-23 2020-05-19 华中科技大学 Heat transfer plate forming device and forming method
CN111091967B (en) * 2018-10-24 2021-11-19 哈尔滨工业大学 Coil curing method of magnetic focusing Hall thruster
CN109622722B (en) * 2018-12-21 2021-01-26 中南大学 Device and method capable of improving coil strength and electromagnetic forming efficiency
CN110102608B (en) * 2019-05-17 2020-05-19 华中科技大学 Forming device and method for high-precision U-shaped bending of sheet material
CN111468589B (en) * 2020-04-13 2020-12-15 三峡大学 Workpiece flanging analysis and control method for separating radial and axial electromagnetic forces
CN112792203B (en) * 2020-12-23 2021-11-09 华中科技大学 Axial reinforcement method and device for electromagnetic forming coil
CN113325351B (en) * 2021-05-06 2022-04-08 华中科技大学 High-uniformity pulse high-intensity magnetic field generating device and method

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101590501A (en) * 2009-07-03 2009-12-02 武汉理工大学 Thermo electromagnetic forming method of magnesium alloy sheet material
CN101607286A (en) * 2009-07-13 2009-12-23 武汉理工大学 Aluminum alloy curved part electromagnetic compound forming method and device
CN102248059A (en) * 2011-06-16 2011-11-23 华中科技大学 Multistage and multidirectional electromagnetic forming method and device
CN103500647A (en) * 2013-10-28 2014-01-08 武汉大学 Manufacturing method of coil
CN205629047U (en) * 2016-04-28 2016-10-12 华中科技大学 Sheet metal's no coil electromagnetic pulse shaper
CN205673433U (en) * 2016-05-31 2016-11-09 三峡大学 A kind of high efficiency plate electromagnetic forming device
JP2017050469A (en) * 2015-09-03 2017-03-09 トヨタ車体株式会社 Magnetic attraction device

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202632978U (en) * 2012-04-28 2012-12-26 天津市天矿电器设备有限公司 Transformer coil frame
CN103680859A (en) * 2012-09-07 2014-03-26 佛山市国电电器有限公司 Terminal and coil connecting structure
CN204749375U (en) * 2015-04-17 2015-11-11 南通山剑石墨设备有限公司 Glass fiber twines graphite cylinder
CN206632186U (en) * 2017-03-23 2017-11-14 华中科技大学 A kind of device and uniform press coil of even pressure electromagnetic device shaping

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101590501A (en) * 2009-07-03 2009-12-02 武汉理工大学 Thermo electromagnetic forming method of magnesium alloy sheet material
CN101607286A (en) * 2009-07-13 2009-12-23 武汉理工大学 Aluminum alloy curved part electromagnetic compound forming method and device
CN102248059A (en) * 2011-06-16 2011-11-23 华中科技大学 Multistage and multidirectional electromagnetic forming method and device
CN103500647A (en) * 2013-10-28 2014-01-08 武汉大学 Manufacturing method of coil
JP2017050469A (en) * 2015-09-03 2017-03-09 トヨタ車体株式会社 Magnetic attraction device
CN205629047U (en) * 2016-04-28 2016-10-12 华中科技大学 Sheet metal's no coil electromagnetic pulse shaper
CN205673433U (en) * 2016-05-31 2016-11-09 三峡大学 A kind of high efficiency plate electromagnetic forming device

Also Published As

Publication number Publication date
CN106807824A (en) 2017-06-09

Similar Documents

Publication Publication Date Title
CN106807824B (en) A kind of device, uniform press coil and its acquisition methods of even pressure electromagnetic device shaping
US7179522B2 (en) Aluminum conductor composite core reinforced cable and method of manufacture
CA2543111C (en) Aluminum conductor composite core reinforced cable and method of manufacture
CN102977552B (en) A kind of fiber-reinforced resin matrix compound material and preparation method thereof
EP1798740B1 (en) High voltage bushing
CN206632186U (en) A kind of device and uniform press coil of even pressure electromagnetic device shaping
KR101696650B1 (en) Composite core for high-voltage power lines and method for preparing the same
CN104851497A (en) Three-layer concentric high-performance fiber composite material cable core rod and manufacturing method thereof
CN105139954B (en) A kind of extra-high voltage fibrous composite skeleton aerial condutor
CN102360834B (en) For the manufacture of the method for the winding for dry-type transformer
CN113410021A (en) Coated magnetic powder core of thermoplastic resin and epoxy resin composite adhesive and preparation method thereof
Jayamani et al. Comparative analysis on dielectric properties of polymer composites reinforced with synthetic and natural fibers
CN106463230B (en) Superconductivity wire, superconducting coil and MR imaging apparatus
CN102983654A (en) 6 kilovolt level high-voltage motor insulation structure and manufacturing method thereof
CN117438171A (en) High-reliability inner-reinforced composite copper foil high-energy high-field coil and manufacturing method thereof
CN201036070Y (en) Composite material overhead conductor
CN114156081B (en) Reinforcing method and reinforcing structure of high-field pulse magnet
CN201717698U (en) Reduction insulation structure suitable for high-voltage motor
CN102983656A (en) 10 kilovolt level high-voltage motor insulation structure and manufacturing method thereof
CN103497693B (en) Adhesive resin composite for preparing F-level multi-gelatine powder mica and preparation method thereof
Zou et al. Microwave absorbing properties of activated carbon-fiber felt dipole array/epoxy resin composites
Wang et al. The electrical properties enhance of BEP laminate employing HBP blocking by hexanoic acid
CN106785418A (en) A kind of fiberglass radome and preparation method thereof
CN201348903Y (en) Composite core and lead
Bunea et al. Thermomechanical and Electrical Properties of Fabric Reinforced Laminates with Filled Stratified Epoxy Matrix

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant