Crystal bar inspection supporting device
Technical Field
The invention relates to a crystal bar inspection supporting device.
Background
In the prior art, the inspection process of the ingot is always one of the essential processes that must be and cannot be replaced as a traditional visual inspection method. Ingot inspection is the inspection of the appearance and internal defects of an ingot. After the surface is uniformly coated by grease, checking by using a polarizing pen and a laser pen to confirm the internal quality; after the grease is smeared, the surface of the crystal bar is wet and slippery, and the phenomenon of slipping or bumping easily occurs during manual grabbing; when the end face inspection is carried out, whether defects exist in the interior can be confirmed by continuously adjusting the angle;
along with the change of the market, the defects of the traditional inspection are continuously revealed, the 2 inch crystal bar is gradually transformed towards 4 inch, 6 inch and large-size materials, and the pick-up action of personnel inspection exceeds the limit of human fatigue; not beneficial to other project inspection; the labor cost is improved, the inspection cost is improved, and the processing efficiency is reduced, so that the method is a common phenomenon.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention aims to provide a crystal bar inspection supporting device, so that the crystal bar inspection is convenient and simple.
The invention solves the technical problems by adopting the following technical scheme:
the crystal bar inspection supporting device is characterized by comprising a base, a supporting block, a rotary adjusting rod and an angle adjusting mechanism, wherein the base comprises a bottom plate and four side plates, the bottom plate is of a rectangular plate body structure, the four side plates are of a rectangular plate body structure and are fixed on the periphery of the top of the bottom plate through bolts and nuts, and the side plates are connected with each other through bolts and nuts; two bolt holes are respectively formed in the side plates at the two ends of the base, and the two bolt holes are oppositely arranged;
the support block is of an integrated structure, the bottom of the support block is a square column, the top of the support block is provided with a groove, the groove is of an arc-shaped structure, the arc angle A of the groove is 120 degrees, and the inner side of the groove is provided with an anti-slip layer; the bottom of the supporting block is provided with a circular through hole;
the rotary adjusting rod is of a cylindrical structure, penetrates through the supporting block through a circular through hole and is fixed with the supporting block through bolts and nuts, and two ends of the rotary adjusting rod respectively penetrate through bolt holes in side plates at two ends of the base;
the angle adjusting mechanism is two in number and symmetrically arranged at the middle positions of the tops of the side plates on two sides of the base, each angle adjusting mechanism comprises a fixing piece and an angle adjusting rod, the fixing piece is of a square structure, an internal thread through hole is formed in the center of the fixing piece, fixing folded edges are symmetrically formed in the bottoms of two sides of the fixing piece and are fixed on the base through screws, the angle adjusting rods are of cylindrical structures, external threads are arranged on the surfaces of the angle adjusting rods, nuts are sleeved outside the external threads, the angle adjusting rods are in mutually adjustable connection through the matching of the external threads and the internal threads of the fixing pieces, and the angle adjusting rods are fixed between the angle adjusting rods and the fixing pieces through screwing of the nuts.
The crystal bar inspection supporting device is characterized in that the anti-slip layer is an anti-slip particle layer uniformly covered on the inner surface of the groove.
Compared with the prior art, the invention has the beneficial effects that:
when the device is used, the crystal bar to be detected is taken out and placed on the inner surface of the groove, the balance of the crystal bar is kept, and grease is smeared; after the smearing is finished, excessive liquid is dripped, and the inspection is performed through the supporting block, so that uneven smearing phenomenon during manual grabbing is avoided, the surface grease of the crystal bar is ensured to be coated comprehensively, and the surface of the crystal bar to be inspected is smooth and easy to inspect. The specially designed 120-degree arc angle design ensures that the groove can wrap 30% of the crystal bar, the crystal bar can rotate inside, the contact position is roughened through the anti-slip particle layer, and the crystal bar is anti-slip and corrosion-resistant and can not collide with crystals.
The rotary adjusting rod is moved back and forth or rotated left and right, the supporting block and the crystal bar are driven to move back and forth or rotate left and right, different directions of crystals are inspected, the vertical angle of diffraction is adjusted, the inside of the crystal bar is ensured to be distinguishable, the inspection range is increased, the manual omission ratio is reduced, and the breakage caused by carrying and colliding due to fatigue of personnel is greatly reduced.
The angle adjusting mechanisms on two sides are matched through internal threads and external threads to realize position adjustment of the angle adjusting rods, the two angle adjusting rods limit the maximum angle of the supporting block when the supporting block rotates left and right, and sliding and damage of the supporting block caused by overlarge rotating angle in the rotating process are avoided. This patent reduces the transport and adopts anti-skidding processing, has improved inspection efficiency greatly.
Drawings
Fig. 1 is a front view of the present patent.
Fig. 2 is a left side view of the present patent.
Fig. 3 is a schematic view of the fixing member of the present patent.
Fig. 4 is a front view of the support block of the present patent.
Reference numerals:
the anti-slip device comprises a base 1, a bottom plate 11, side plates 12, bolt holes 13, supporting blocks 2, grooves 21, anti-slip layers 22, round through holes 23, a rotation adjusting rod 3, an angle adjusting mechanism 4, fixing pieces 41, internal thread through holes 411, fixing folds 412, angle adjusting rods 42 and nuts 5.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
Examples
The crystal bar inspection supporting device is characterized by comprising a base, a supporting block, a rotary adjusting rod and an angle adjusting mechanism, wherein the base comprises a bottom plate and four side plates, the bottom plate is of a rectangular plate body structure, the four side plates are of a rectangular plate body structure and are fixed on the periphery of the top of the bottom plate through bolts and nuts, and the side plates are connected with each other through bolts and nuts; two bolt holes are respectively formed in the side plates at the two ends of the base, and the two bolt holes are oppositely arranged;
the support block is of an integrated structure, the bottom of the support block is a square column, the top of the support block is provided with a groove, the groove is of an arc-shaped structure, the arc angle A of the groove is 120 degrees, and the inner side of the groove is provided with an anti-slip layer; the bottom of the supporting block is provided with a circular through hole;
the rotary adjusting rod is of a cylindrical structure, penetrates through the supporting block through a circular through hole and is fixed with the supporting block through bolts and nuts, and two ends of the rotary adjusting rod respectively penetrate through bolt holes in side plates at two ends of the base;
the angle adjusting mechanism is two in number and symmetrically arranged at the middle positions of the tops of the side plates on two sides of the base, each angle adjusting mechanism comprises a fixing piece and an angle adjusting rod, the fixing piece is of a square structure, an internal thread through hole is formed in the center of the fixing piece, fixing folded edges are symmetrically formed in the bottoms of two sides of the fixing piece and are fixed on the base through screws, the angle adjusting rods are of cylindrical structures, external threads are arranged on the surfaces of the angle adjusting rods, nuts are sleeved outside the external threads, the angle adjusting rods are in mutually adjustable connection through the matching of the external threads and the internal threads of the fixing pieces, and the angle adjusting rods are fixed between the angle adjusting rods and the fixing pieces through screwing of the nuts. The anti-slip layer is an anti-slip particle layer uniformly covered on the inner surface of the groove.
Compared with the prior art, the invention has the beneficial effects that:
when the device is used, the crystal bar to be detected is taken out and placed on the inner surface of the groove, the balance of the crystal bar is kept, and grease is smeared; after the smearing is finished, excessive liquid is dripped, and the inspection is performed through the supporting block, so that uneven smearing phenomenon during manual grabbing is avoided, the surface grease of the crystal bar is ensured to be coated comprehensively, and the surface of the crystal bar to be inspected is smooth and easy to inspect. The specially designed 120-degree arc angle design ensures that the groove can wrap 30% of the crystal bar, the crystal bar can rotate inside, the contact position is roughened through the anti-slip particle layer, and the crystal bar is anti-slip and corrosion-resistant and can not collide with crystals.
The rotary adjusting rod is moved back and forth or rotated left and right, the supporting block and the crystal bar are driven to move back and forth or rotate left and right, different directions of crystals are inspected, the vertical angle of diffraction is adjusted, the inside of the crystal bar is ensured to be distinguishable, the inspection range is increased, the manual omission ratio is reduced, and the breakage caused by carrying and colliding due to fatigue of personnel is greatly reduced.
The angle adjusting mechanisms on two sides are matched through internal threads and external threads to realize position adjustment of the angle adjusting rods, the two angle adjusting rods limit the maximum angle of the supporting block when the supporting block rotates left and right, and sliding and damage of the supporting block caused by overlarge rotating angle in the rotating process are avoided. This patent reduces the transport and adopts anti-skidding processing, has improved inspection efficiency greatly.
The present invention is not limited to the above-mentioned embodiments, and any changes or substitutions that can be easily understood by those skilled in the art within the technical scope of the present invention are intended to be included in the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.